Operating Instructions F 45 / F 45 ELMO
F45 Operating Instructions
Machine no._____________________
Version: 2.0/2007
Article no. F4506.0001
GB
1 Foreword ...1
2 Identification ...2
2.1 Machine identification ...2
2.2 Certificates ...3
2.3 Marks of conformity ...7
3 Product description ...8
3.1 Intended use ...8
3.2 Dimensions and weights ...11
3.3 Auxiliary power/power requirements ...12
3.4 Emissions ...13
3.4.1 Noise – characteristic values ...13
3.4.2 Dust ...14
3.4.3 Electromagnetic compatibility ...14
3.5 Ambient conditions for transport and storage ...15
3.6 Safety information ...15
3.6.1 Operational safety ...15
3.6.2 Safety devices ...18
3.6.3 Remaining risks ...20
4 Definitions ...21
4.1 Description of machine ...21
4.2 Terms according to EN 1870-1 ...22
4.3 Symbols ...23
5 Transport, siting and installation ...24
5.1 Transport ...24
5.2 Safety measures before use/installation ...25
5.3 Installation ...28
5.3.1 Telescopic tube for swinging arm ...28
5.3.2 Main table length extension ...28
5.3.3 Rip fence ...28
5.3.4 Cross-slide and crosscut fence ...30
5.3.5 Sliding table ...36
5.3.6 Electrical connection ...40
5.3.7 Connecting the extraction system ...43
5.4 Basic machine setting ...44
6 Operating ...52
6.1 Working safely with the sliding table saw ...52
6.1.1 Cross-slide/crosscut fence ...52
6.1.2 Rip fence ...55
6.2 Working examples ...56
6.3 Machine operation ...60
6.3.1 Main switch ...60
6.3.2 Switching the saw drives on and off ...61
6.3.3 Setting the rotational speed for the main saw blade ...62
6.3.4 Changing the belt ...62
6.3.5 Fitting the main saw blade ...63
6.3.6 Saw blade recommendation ...65
6.3.7 Sliding table interlock ...67
6.4 Display control unit ...68
6.4.1 Height adjustment ...69
6.4.2 Tilt adjustment ...70
6.4.3 Rip fence adjustment (option) ...71
6.4.4 Infinitely variable speed adjustment (option) ...72
6.4.5 Scoring saw ...73
6.4.6 RAPIDO Plus scoring saw ...74
6.4.7 Function button block ...76
6.4.8 Menu (rip fence with manual adjustment) ...77
6.4.9 Menu (option > rip fence with electronic adjustment) ...78
6.5 Display control unit with touch screen (ELMO) ...86
6.5.1 Height adjustment ...88
6.5.2 Tilt adjustment ...88
6.5.3 Rip fence adjustment ...89
6.5.4 Crosscut-mitre fence ELMO III ...90
6.5.5 Crosscut-mitre fence ELMO IV ...91
6.5.6 Calibration ...93
6.5.7 Rotational speed selection function ...94
6.5.8 2-axis scoring saw ...96
6.5.9 RAPIDO Plus scoring saw ...97
6.5.10 Main menu ...99
6.5.11 The Grooves function ...100
6.5.12 Incremental dimensions function ...101
6.5.13 The Angle Cut With Oversize function ...102
6.5.14 The “False” Mitre function ...103
6.5.15 Geometric shapes ...104
6.5.16 The Programs function ...105
6.5.17 Optimisation/Cutting Lists function ...108
6.5.18 The Total Process Time function ...108
6.5.19 Tool management ...109
6.5.20 Basic setting – Language ...110
6.5.21 Basic Setting – mm/inch ...110
6.6 Working with the safety hood swung away ...111
6.7 Optional modules ...112
6.7.1 Scoring unit ...112
6.7.2 RAPIDO Plus ...116
6.7.3 Mitre fences ...117
6.7.4 DIGIT L dimension display unit ...124
6.7.5 Crosscut-mitre fence with digital angle and length display ...127
6.7.6 Rip fence with DIGIT X digital dimension display ...129
6.7.7 Parallel cutting device ...132
6.7.8 Clamping devices ...135
6.7.9 Cross-slide width extension ...137
6.7.10 Additional cross-slide ...137
6.7.11 LASER cutting line display ...138
6.7.12 Coolant spray device ...140
7 Faults/maintenance/cleaning ...142
7.1 Safety measures ...142
7.2 Maintenance/cleaning by the user ...142
7.2.1 Cleaning/care ...142
7.2.2 Lubrication ...143
7.3 Faults/problems/troubleshooting ...145
7.3.1 Machine diagnosis ...145
7.3.2 Motor overload protection ...145
7.3.3 Troubleshooting/faults/messages ...146
7.3.4 Electronic brake module ...154
7.4 Maintenance/cleaning by qualified persons ...154
7.4.1 Checking the winding shield ...154
8 Technical data ...155
8.1 Standard equipment ...155
8.2 Special equipment ...160
9 Maintenance and repairs ...162
9.1 Customer service addresses ...162
Foreword 1
© ALTENDORF 2006
1 Foreword
Please read these operating instructions
carefully before commissioning the machine.
No liability will be accepted for any injury,
damage or disruption to operations resulting
from failure to comply with these operating
instructions!
Persons operating this sliding table saw must
have had sufficient instruction and be suitably
qualified!
These operating instructions cannot be
regarded as a binding type description as the
manufacturer may have carried out technical
modifications.
The operating instructions must always be
available where the machine is being used. They
must be read and heeded by any person
performing the following activities at or on the
machine:
– Operating including set-up, troubleshooting
during operation, elimination of production
waste, care, disposal of operating and auxiliary
materials
– Maintenance, repair, inspection
– Transport
It is necessary to comply with national regulations
on health and safety at work and environmental
protection, in addition to the operating instructions.
The removal of safety devices, especially safety
hoods for the saw blade cover and riving knives, will
endanger the operator and may lead to accidents.
Safe work is only possible with a clean machine
and a clean environment!
Reproduction of this document or parts thereof
is only allowed with our permission!
Identification 2
© ALTENDORF 2006
2 Identification
2.1 Machine identification
The details needed to identify the machine are
shown on the rating plate that is attached to the
switch cabinet.
Certificates 3
© ALTENDORF 2006
2.2 Certificates
The following certificates are provided:
– CE declaration of conformity
– EC prototype certificate
– GS certificate
– BG certificate
– CSA/UL certificate
– GOST R certificate
Certificates 4
© ALTENDORF 2006
Certificates 5
© ALTENDORF 2006
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ALTENDORF F45 ELMO OPERATING USER OWNER Manual
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Description
The Altendorf F45 & F45 ELMO Operator Operating User Owner Manual is an essential resource for both professional mechanics and DIY enthusiasts. This comprehensive manual provides detailed instructions and technical information for the operation and maintenance of the Altendorf F45 & F45 ELMO. Whether you are looking to troubleshoot an issue or perform routine maintenance, this manual equips you with the necessary knowledge to keep your equipment in optimal condition.
With clear and concise guidance, this manual covers a wide range of topics including setup, operation, safety precautions, troubleshooting, and maintenance procedures. It is an invaluable tool for ensuring the proper functioning and longevity of the Altendorf F45 & F45 ELMO. Whether you are a seasoned professional or a passionate DIY enthusiast, this manual is an indispensable resource for getting the most out of your equipment.
