Onan NHE, NHEL Emerald III RV Electric GenSet Parts Manual (

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Parts Manual N:+ EffNIIHIE GenSet IN/ Electric Generating Set 940-0227 2-91 (Spec A, C) Rep’lece@ 10-90 {Spec A,C) Printed in U.S.A.

Introduction This catalog applies to the standard NHE/NHEL Recreational Vehicle Gemarator SeXs as llsted ir the Generator Set Data Table. Parrsa-e arranged in groups o{ related items and eaph ]~iustrated parf IS identified by a reference number correspo~}ding to the same reference number in the parts list ljnlef+2 otherwise mentioned in the description, parts are interchangeable between models. F’ar~s IIlustratloms are typica~ Using the mode) and specification number from your generator set nameplate, select Darts that apply to your set Right and Left sides are determined by ~ac~ncj the engine (front) of the se: Generator Set Data Table MODEL NUB4BER &.5tWiE-lR/26100A 6.5NHE-lR/26100fl 65fi~~-lRf?LSltlM .,,.“.””” 6.5NHE-lR/26101A 6.5NHE-lR/26101B 6.5NHE-lR/26101C 6.5NHEL-lR/26110A 6.3NHEL-lR/261106 WIRING DIAG.# PART NO, C)TY, DESCRIPTION 6.5NHEL-1R;2611OC 611-1174 Above Floor Mount 6.5NHEL-lR/26111A 611-1174 Below Floor Mount 6.3NHEL-lR/2611?B Below Floor Mount 6.5NHEL-lR/26111C 611-1174 Below Floor Mouny 5.5NHE-53CR/29236B 611-XXXX Above Floor Mount 5.5NHE-53CR/29237B 611-XXXX Below Floor Mount 6.5NHE-3CR/30982C 611-1176 Above Floor Mount 402-0602 2 220-3886 1 321-0165 1 220-4179 1 98-5864 1 191-1847 1 301-9%6 1 338-2143 1 n; ng ng n9 ng ng ng Isolator, Vibration Stator, Wound Holder, Fuse Housing, Stat(-r Decal (Emerald 111) Regulator, V~ltage - 30 Ampere Bracket, Mounting - Voltage $legu?atom Harness, Wiring - PC Board 611-1174 Above Floor Mounting 611-XXXX Above Floor Mounting 6]1-~174 Above Floor Mounting 611-11’74 Below Floor Mount~ng 611-XXXX Below Floor Mounting 611-1174 Be ~ * ~~oop ~~u~~ ~rig 611-1174 Above Floor Mounting Above Flocr Mountina 6.5NHE-3CR/30983C 611-1176 Above Floor Mounting 402-0602 2 Isolator, Vibration 220-3886 1 Stator, Wound 201-3250 1 Armature, Wound (Includes Fan, Ring Gear, Ball Bearing and Collector Ring) 220-4180 1 Housing, Stator 5~5+142 1 Key, Extended Shaft (1/4 x l“) 98-5713 Label (Warning) Rotating Shaft 89EI-0780 ; Sleeving, Rotating Shaft 520-0976 1 Stud, Armature Thru (14,9” Long) 191-1847 1 Regulator, Voltage - 30 Ampere 301-9966 Bracket, Mounting - Voltage Regulator 338-2143 ; Harness, Wiring - PC 8oard *- The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letters. The specification number denotes customer req:)ested options or deviations from a standard (1A, 16, etc.) model. The specification letter a~tiances (A, to %, to C, etc.) with major manufacturing changes. NOTE : Components Sold As An Assembly Will Be Assembled At The Factory.

,... apter, Air Clean.6?r Adspter, ~xha~ust Adapter, Filter - ~~i.1 Adapter, Generator Adapter, :~r~heaker Arm and Shaft, Govti!rnor Armature, {,anerr,tc)r - Wound Backplate, Scroll Baffle, Preheater Ball, Bearing Ball, Fly - Governor Base, Breaker Rau,> fl+ i ----; v.. i3earing~ Ball - Generator Bearing, Needle %aar~ng, Rod - Connecting Bearing, Sleeve Bi-Metal, Choke B]eck, Cylinder Block, Generator Black, Terminal - Generator Boardr Printed Circuit Bolt, Place - Connecting Bowel, Fuel Box , Breaker A14, B2 Clo A1O C12 A14 A9 C12 C2 A14 A9 A8 B9 A12 C12 AP A6 A6 A14 A6 C12 c12 c14 A6 B6, B7 B8, 59 n-vmr.a Un,la< ?q - =.-w=, ..-””-.. Side and Rear C3 Bracket, Exhaust CEI, Clo Bracket, Governor B1O Bracket, Lifting C2 Bracket, Line - Fuel B2 Bracket, Mounting - Diaphram A14 13racket, Mounting - Filter B2 Bracket, Mounting - HOuSing A14 Bracket, Muffler C8 Bracket, Relay B2 Breaker, Circuit C14 Brush, Generator C12 Bushinq C14 Cable, Spark Plug B8 Camshaft A8 Cap, Oil Fill A12 Cap, Roto-Valve A6 Cap, Vinyl A14 Carburetor A14, B2, B5, B6, 07 Clamp, Coil QQ Clamp, Hose ;i4, B2 Clamp, Muffler c8, C1O Clamp, Strator C12 Clamp, Wrap - Tie C12 Clip A14 Clip, Hose - Preheater A14 Clip, Retaining - Governor Rod B1O Cli , U - f Diaphragm Mounting Bracket A14 Coi , Ignition B8 components, Carburetor B5, B6, B7 Condenser, Ignition B:&2B9 Condenser, Ignition - Remote Connector, Tab C12 Control C14 Control, Start - Remote C5 Cover, Box - Circuit Breaker 09 Cover, Breather A6 Cover, Brush - Block c~~ Cover, Control C14 Cover, Housing - Choke A14 Cover, Inlet - Air A14 Cover, Transformer C12 Cover, Valve, A6 Crankshaft A6 Cup, Governor A8 Cup, Intake - Oil Pump A12 Decal C14, D3 Drain Filter - Oil Elbow, Male - Inverted :;::; Reducing - 90 degree , Street - 45 degree Element and Cover - Choke Element, Air Cleaner Elerr~nt, Filter - Fuel Exhaus!. System Fan and &ear, Armature Filter, Rreather Tube Filter, LPG Filter, Oil Fitting, Vacuum Flywheel Fuse A1O A14 132 A1O A14 A14, B2 CE C12 A6 B~ AIO A14 A6 C14 Gasket, Adapter - Oil Filter A1O Gasket, Base - Oil Filter A12 Gasket, Bearing Plate Gasket, Breaker Box Gasket, Carburetor Mounting Gasket, Cylinder Head Gasket, Drain - Oil Gasket, Exhaust Gasket, Gearcase Gasket , Horn - Air Gasket, Manifold - Exhaust Gasket, Manifold - Intake Gasket, Oil Base Gasket, Valve Cover Gasket, Valve Guide Gear, Camshaft Gear, Crankshaft Gearuase Governor Grommet, Rubber Guard, ::::~r - Circuit Guard, Guide, Valve Hanger, Exhaust Harness, Wiring Harness, Wiring - Co’’-rol Harness, Wiring - Rem~Ce Head, Cylinder Holder, Fuse Hose, Fuel Hose, Preheat Hose, Vacuum Housing Housing, Air Housing, Air Cleaner Housing, Choke Housing, Connector Housing, Socket Housing, Stator Housing, Harness - Wiring Hub, Governor Insert, Valve Seat Insulator, Fuse Insulator, Terminal - Start Isolator, Vibration Joint, Ball Key, Crankshaft Key, Woodruff Kit, Gasket Kit, Key - Blower Wnt?el A6 B8, B A14, A6 A12 c8, C A9 A14, B c8, C A14, A12 A6 A6 A8 A7 A9 B1O C3 C14 C2 A6 C8, C D1, C14 D2 A6 C14 B2 A14 A14 C3 C2 A14, A14 D2 C14 C12 D1 A8 A6 C14 Soleno A12 BIO A7 A8 A6 A7

Label, Danger Label, Preheat Label , Warning Line, Fuel Link, Spring - Govenc)r Linkage, Choke Linkage, Pull-off Lock, Valve Spring Manifold, Exhaust Manifold, Intake Meter Battery Condition C5 Meter, Time Totalizing Motor, Starter Mufflvr, Spark Arrestor Nut , Insulation C)-Ring Gap = Oil Fill O-Ring, Housing - Stator C6 Paint, ToucFI-Up - Enamel D3 Pan, Breather Pan, Drip D3 A14, D3 D3 A14 A9 A14 A14 A6 E32, C8, C1O A14, B2 C5 B13 C8 , Clo A12 A6 C3 Panel, Cbntrol - Remote Panel, Housing Pin, Alignment Pin, Camshaft Pin, Contact Pin, Dowel Pin, Drive Pin, Hinge Piston Piston and Pin Plate, Hinge Plate, Throttle Plug, Dot Button Plug, Drain - Oil Plug, Pipe - Hex Plug, Spark Plug, Vacuum Port plug, Welsh Plunger, Breaker Points Plunger, Valve - Bypass Point, Set, Breaker Pump, Fuel - Electric Pump, Oil Start C5 C3 A6 A8 C14 A9 A6 C3 A6 A6 C3 B6, r37 C2 A12 B2 B8 A6 A6 B9 A6 B9 A14 A6 Receptacle Rectifier, Bridge Rectifier, Harness - Wiring Rectifier, Silicon Reed, Valve - Breather Regulator Regulator, Transformer Relay, Ignition Resistor, Fixed Resonator, Exhaust Ring, Collector - Armature Ringf Piston C14 c14 D~ C14 A6 B2 C6 B2 Bll C8 C12 A6 Ring, Retaining A5, A7, Ml, Ring, Retaining - Piston Pin Ring, Terminal Rod , Connecting Rod , Governor Arm Rod , Inlet - Air Seal, Oil - Crankshaft Ab, A~ Seal, Oil - ;overnor Shaft Seal, Oil - intake Valve Sealant, Thread Shaft, Choke Shield, Noise Shim,,,Crankshaft Snubber, Mounting - Shock Solenoid, Start Spacer, Adapter Spacer, Muffler Splice, End - Closed Spring, Adapter Spring, Bypass Spring, Generator Brush Spring, Govern~r Spring, Needle Spring, Valve Spring, Valve - Breather Spring, Valve - Bypass Starter Starter Components Stator, Wound Strap, Ground Strap, Muffler Stud, Adjusting - Governor Switch, Oil Pressure Switch, Rocker - Control Switch, Rocker - Remote Start C5 System, Fuel - Gasoline SysteR, Fuel - LP System, Ignition Tab, Terminal Tappet, Valve Terminal, Lead - Fuel Pump Terminal, Pin - CoritaCt Terminai, Pin - Female Terminal, Pin - Male Terminal, Receptacle A14 A6 C14 A6 B1O A14 A9 A6 ::4 C2 A6 A12 C14 B2 C8 C6 B2 A14 C12 BIU A9 A6 A6 A6 B3.2 B13 C12 A12, C8 BIO AIQ C14 A14 B2, B8 C14 A6 A14 D1 C14 D2 C6 Tie, -—L;. LaR~e Bll, C6, C12, D2 Transformer, Regulator C6 Tube, Breather Tube, Exhaust Tube, Housing - Choke Tuoe, Oil - Cylinder Block Valve, Exhaust Valve, Intake Valve, Shut-Off - Fuel Valve, Shut-Off - Oil Base Yoke, Governor A14, C3 A14 A6 A6 A6 B2 A12 A9

6$/ 30 !’- 42

REF w. PART w. 110”3533 QTY PART USEI) DESCRIPTION REF !$0. PART No. Q-W U!wt) 2 2 4 1 2 1 2 1 1 1 1 2 2 1 1 1 1 1 2 2 2 2 2 2 4 2 2 2 2 2 2 4 4 4 4 4 4 4 1 1 1 20 PART DESCRIPTION 1, 1 1 5 AR 1 : 1 1 1 I I 2 1 2 1 2 2 2 2 2 . k 1 2 2 2 1 5 2 : 1 1 1 3 4 4 4 2 2 2 1 4 8 2 2 ; ; 1 2 Block, Cylinaer (Includes Parts Marked *) *Plug, Welch - Camshaft Opening (1-5/8”) *SCfew, Cap - Hex Head (Special) ‘Shim, Crankshaft (.005”) 8earing, Crankshaft (Includes Thrust Washer) * Standard .002” Undersize .010” Undersize .C120” Undersize .030” Undersize *Washer, Thrust (Special) *Gasket, 8earing Plate *PiqTe, gearing - Rear *Eh?drir’Ig, Camshaft Seal, 011 - Crankshaft Rear *Pin, Drive - 8earing Stop *Tube, Oil - Cylinder Block Insert, Valve Seat - Exhaust * Standard .002” Oversize .005” Oversize .010” Oversize ,025” Ov?rsize Insert, Valve Seat - Intake - Standaru Nut, Hex - %lf-Locking Governor Bracket (5/16-18) *Guide, Valve Exhaust Intake *Gasket, Intake Valve Guide *Plug, Vacuum Port *Washer, Lock - Spring (3/8”) *Pin, Alignment - Gear Cover Reed, Breather Valve Pan, Breather Spring, Breather Valve Cover, Valve - RH Cover, Breather Gasket, ----- ----- valve rlnvar Tappet, Valve Standard .002” Oversize .005” Oversize Valve, Intake Valve, Exhaust Spec A Begin Spec C Screw, Cap - Hex Head (1/4-20 X 2-1/2”) Spri~g, Valve Lock, Valve Spring Seal, Oil - Intake Valve Screw, Socket - Set (3/8-16 X 5/B”) Bearing, Sleeve - Flanged * Standard .002” Undersize .010” Undersize .020” Undersize .030” Undersize Gasket, Cylinder Head - Graphoil 37 38 Head, Cylinder Cap, Roto - Va~ve Exhaust - NHE Intake/Exhaust - NHEL Washer , Flat ~1,14’ Sc-ewj Washer. Flat - Copper (1/4” Screw) Plug, Core Hole Washer, Intake Valve - Spring Retainer (SLec~al) NHE Kit, Gasket Car!~on Removal/Valve Grind Engine, Complete Pump, Oil (Components Not Sold Separately) Gaskrt, Kit - Oil Pump Washer, Lock - Spring (1/4”) Screwz Cap - Hex Head (1/4-20 X l“) Screw, Cap - Hex Head (3/8-’24 x l“) Spec A (3/8-24 x 7/8”) 8egin Spec Washer, Flat - Copper (3/8” Screw) Spring, 8ypass Valve Plunger, Bypass Valve Piston (Includes Pin and Retaining Rirlgs) Standard .005” Oversize .010” Oversize .020” Oversize .030” Oversize Pin, Piston Ring, Retaining Kit, Ring - Piston Standar5 .005” Oversize .010” Oversize .020’ :,ersize .030” Oversfze Rod, Connecting (Includes Bolt and Nut) Bolt, Place - Connecting Rod (Special) Nut, Self-Locking (5/16-24) 8earing, Half - Connecting Rod Standard ,002” Undersize .010” Undersize ,020” Undersize .030” Undersize Screw, Cap - Hex Head (1/4-20 x 2“) Filter, 8reather Tube - Gasoline LP Liquid Models Gasoline Models Screw, Cap - Hex Head - GR8 Special (3/8-15 x 2,1) 517-0048 10?-0455 2 110-0904 11O-O9CM 526-00i8 52~-()()lfj 3 39 42 4 5 104-O776 43 44 517-0067 110-0893 101-0450 101-0450-02 191-!)450-10 101-0450-20 101-0450-30 104-0575 101-0782 ~o~-Q439 101-0405 509-0041 516-0072 120-0680 45 168-0190 168-0193 120-0491 6 : 1: 11 12 13 46 47 48 49 120-0161 850-0040 800-0007 50 801-0050 801-0049 526-0066 110-1716 110-;716-02 110-1716-0!5 110-1716-10 110-1716-25 110-3461 51 52 53 54 120-0149 120-0398 14 15 16 870-0257 112-0228 l~z-oz~~-o~ 112-0228-10 112-0228-20 112-0228-30 112-0069 518-0294 110-3167 110-3168 110-0068 517-0103 850-0050 516-0141 123-1175 123-1653 123-1174 110-1624-01 123-1654 110-3575 17 18 19 20 21 22 23 24 25 26 27 55 $36 57 113-0203 113-0203-05 113-0203-10 113-0203-20 113-0203-30 114-0203 58 59 60 61 805-0010 115-0006 115-0006-02 115-0006-05 110-1718 870-0302 28 29 110-1719 110-1761 800-0013 114-018B 114-0188-02 114-0188-10 llA-0188-20 114-018B-30 800-0011 30 110-0539 110-0639 110-3604 803-0071 62 63 35 123-1417 123-1871 800-0590 101-0432 101-0432-02 101-0432-10 101-0432-20 101-0432-30 110-2987 64 * - Parts Included in 110-3533 Cylinder 810ck. 36

4 Crankshaft And Flywheel REF PART QTY PART NO. NO. USED DESCRIPTION CT- 1084 REF PART QTY PART NO. NO. USED DESCRIPTION 1 104-0170 1 Screw, Cap - Hex Head 6 104-0043 1 Washer,Gear (Special) 7 104-0032 1 2 526-0356 Gear, Crankshaft 1 Washer, Flat (7/16”) 3 526-0017 8 515-0227 1 Kit, Key - 810wer Wheel 1 Washer, Flat (7/16” Screw) 9 515-0001 1 Key, Crankshaft Gea@ 4 134-4342 1 Flywheel, (Blower) 5 518-0014 10 104-1584 1 Crankshaft 1 Ring, Retaining

3 5600-0006 SWO-0025 66W--OOO3 !i6KHxH$ 2 9 i 6 ~~~ PNIT QTY MRT m. MO. USED DE!3CRIPTIUd 1 150-0078 1 Rin , ‘! Retaining 2 510-0015 10 Bal , Governor 3 105-0332 1 Gear, Camshaft (Includes Flyball Plate And Spacer) 4 105-0541 1 Washer, Thrust REF PART QTY PART ND. No. USED DESCRIPTION 5 515-0001 1 Key, Woodruff 6 105-0638 1 Camshaft (Includes Center Pin) 7 150-0075 1 Pin, Center - Camshaft 8 150-1519 Hub, Governor Cup 9 150-1520 ; Cup And Bushing, Governor

/ 15 % /%/ ....” 14 / P---7 “’‘n!!” FS-1596 REF PART QTY PART REF PART No. No. QTY USED PART DESCRIPTION NO. NO. USED DESCRIPTION 2 3 4 5 6 7 8 9 103-07?2 150-2002 509-0008 510-0013 510-0014 516-0130 150-118’7 815-(?046 509-0040 1 1 1 1 1 1 2 1 Gearcase(Kit) (Includes Parts Marked*) *Arm And Shaft, Governor *Seal, Oil - Governor Shaft *Bearing, Needle *Ball, Bearing *Pin, Dowel - Governor Cup stop *Yoke, Governor *Screw, Machine - Pan Head (8-32 X 3/8”) *Seal, Oil - Crankshaft 10 103-0810 11 526-0065 12 114-0022 800-0545 13 150-1998 14 870-0328 15 141-0710 16 820-1077 1 Gasket, Gearcase Mounting 5 Washer, F’:at - Copper (5/16” Screw) Screw, Cap - Hex Head (Special) 4 1-3/4” Long 1 2-3/A” Long 1 *Link, Governor Spri~g 1 *hJut, Self-Lock (10-32”) 1 *Spring, Idle Needle 1 *Screw, Pan Head (10-32x2-l/2”) * - Parts Included In 103-0772 Gearcase

Onan NHE, NHEL Emerald III RV Electric GenSet Parts Manual (

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