KUBOTA D722 Diesel Engine & DLW 300ES/A Parts Manual

PARTS AND OPERATION MANUAL PARTS MANUAL Revision #0 (12/07/09) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. To find the latest revision of this publication, visit our website at: www.multiquip.com MODEL DLW-300ES MODEL DLW-300ESA MODEL WELDER/GENERATOR (KUBOTA D722 DIESEL ENGINE)

— DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) MQ DL MQ DL MQ DL MQ DL MQ DLW-300ES/ESA WELDER -300ES/ESA WELDER -300ES/ESA WELDER -300ES/ESA WELDER -300ES/ESA WELDER GENERA GENERA GENERA GENERA GENERATOR TOR TOR TOR TOR Table Of Contents ......................................................... 2 Parts Ordering Procedures ............................................ 3 Explanation Of Codes In Remarks Column ................ 4 Suggested Spare Parts ............................................... 5 COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRAWINGS WINGS WINGS WINGS WINGS Generator Assembly ............................................... 6-7 Control Panel Assembly ........................................ 8-11 Electric Parts 1 DLW300ES Assembly ................ 12-13 Electric Parts 2 DLW300ES Assembly ................ 14-15 Electric Parts 3 DLW300ES Assembly ................ 16-17 Electric Parts 1 DLW300ESA Assembly .............. 18-19 Electric Parts 2 DLW300ESA Assembly .............. 20-21 Engine and Radiator Assembly ........................... 22-25 Battery Assembly ................................................ 26-27 Muffler Assembly ................................................ 28-29 Fuel Tank Assembly ............................................ 30-31 Enclosure Assembly ............................................ 32-35 Rubber Seals Assembly ...................................... 36-37 Nameplate and Decals ........................................ 38-41 TABLE OF CONTENTS KUBOT KUBOT KUBOT KUBOT KUBOTA D722-E2BWDDE/ A D722-E2BWDDE/ A D722-E2BWDDE/ A D722-E2BWDDE/ A D722-E2BWDDE/ D722-E3BWDDE-2 D722-E3BWDDE-2 D722-E3BWDDE-2 D722-E3BWDDE-2 D722-E3BWDDE-2 Crankcase Assembly ......................................... 42-43 Oil Pan Assembly ............................................... 44-45 Cylinder Head Assembly .................................... 46-47 Gear Case Assembly ......................................... 48-49 Head Cover Assembly ........................................ 50-51 Oil Filter Assembly ............................................. 52-53 Dipstick and Guide Assembly ............................ 54-55 Oil Pump Assembly ............................................ 56-57 Main Bearing Case Assembly (D722E2B) ......... 58-59 Main Bearing Case Assembly (D722E3B) ......... 60-61 Camshaft and Idle Gear Shaft Assembly ........... 62-63 Piston and Crankshaft Assembly ....................... 64-65 Flywheel Assembly ............................................ 66-67 Fuel Camshaft and Governor Shaft Assy . .......... 68-69 Engine Idle Appartus Assembly ......................... 70-71 Stop Solenoid Assembly .................................... 72-73 Injection Pump Assembly ................................... 74-75 Speed Control Plate Assembly .......................... 76-77 Nozzle Holder and Glow Plug Assembly ............ 78-79 Nozzle Holder(CP) Assembly ............................. 80-83 Fork Lever (Governor) Assembly ....................... 84-85 Fuel Filter Assembly ........................................... 86-87 Fuel Pump Assembly ......................................... 88-89 Dynamo and Pulley Assembly ........................... 90-91 Dynamo (CP) Assembly ..................................... 92-93 Starter Assembly ................................................ 94-95 Starter (CP) Assembly ....................................... 96-97 Oil Switch and Thermostat Plug Assembly ........ 98-99 Water Flange and Thermostat Assembly ....... 100-101 Water Pump Assembly ................................... 102-103 Water Pipe Assembly ..................................... 104-105 Fan Assembly ................................................. 106-107 Valve and Rocker Arm Assembly ................... 108-109 Inlet Manifold Assembly (D722E2B) ............. 110-111 Exhaust Manifold Assembly (D722E2B) ........ 112-113 Air Cleaner Assembly (D722E2B) .................. 114-115 Glow Plug-Lamp/Timer Assy. (D722E2B) ...... 116-117 Starter Switch Assembly (D722E2B) ............. 118-119 Piston Kit (Opitional) (D722E2B) ................... 120-121 Terms and Conditions Of Sale — Parts ................ 122

DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) — PAGE 3 PARTS ORDERING PROCEDURES www.multiquip.com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL MAJOR CREDIT CARDS! When ordering parts, please supply: Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part Specify Preferred Method of Shipment: UPS/Fed Ex DHL Priority One Truck Ground Next Day Second/Third Day If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. To obtain an MQ Account, contact you r District Sales Manager for more information. Order via Internet (Dealers Only): Order parts on-line using Multiquip’s SmartEquip website! View Parts Diagrams Order Parts Print Speciﬁcation Information Note: Discounts Are Subject To Change Goto www.multiquip.com and click on Order Parts to log in and save! Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877) Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244 Best Deal! International Customers should contact their local Multiquip Representatives for Parts Ordering information. Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you. Note: Discounts Are Subject To Change Effective: January 1 st , 2006 NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

— DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NO . Column Unique Symbols - All items with same unique symbol ( * , #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column. Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. Sample Parts List: NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/ * 2 * WASHER, 1/4 IN. ............. NOT SOLD SEPARATELY 2 * 12347 WASHER, 3/8 IN. ... 1 ...... MQ-45T ONLY 3 12348 HOSE ................... A/R .... MAKE LOCALLY 4 12349 BEARING ............... 1 ...... S/N 2345B AND ABOVE P AR T NO . Column Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. QTY . Column Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column. R EMARKS Column Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: “INCLUDES ITEMS W/(unique symbol)” Serial Number Break - Used to list an effective serial number range where a particular part is used. Indicated by: “S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX” Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: “XXXXX ONLY” “NOT USED ON XXXX” “Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. “Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. DLW-300ES/300ESA — EXPLANATION OF CODE IN REMARKS

DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) — PAGE 5 DLW-300ES/DLW-300ESA W/KUBOTA D722-E2B-WDDE-2/D722-E3B-WDDE-2 DIESELENGINES 1 TO 3 UNITS Qty . P/N Description Remarks 5 ......... 0602041270 .......... CARTRIDGE, OIL FILTER 1 ......... D4311500003 ....... HOSE, RADIATOR, UPPER 1 ......... D4311500103 ....... HOSE, RADIATOR, LOWER 1 ......... 0602011064 .......... CAP, RADIATOR (DLW300ES) 1 ......... 0602011079 ......... CAP, RADIATOR (DLW300ESA) 1 ......... 0810100813 .......... CAP, FUEL TANK 1 ......... 1522139013 .......... SWITCH, OIL 6 ......... 1553143010 .......... FILTER, FUEL 6 ......... 1523143560 .......... FILTER, FUEL ELEMENT 3 ......... 0602046611 .......... FILTER, AIR (ELEMENT) 1 ......... 0602011470 .......... FAN BELT 1 ......... 0601808254 .......... CIRCUIT BREAKER, 2P, @ 42A (DLW300ES) 1 ......... 0601806472 .......... CIRCUIT BREAKER, 2P, @ 40A (DLW300ESA) 1 ......... 0601806420 .......... CIRCUIT BREAKER, 1P, @ 20A (DLW300ES) 1 ......... 0601806423 .......... CIRCUIT BREAKER, 1P, @ 20A(DLW300ESA) 1 ......... 0601806421 .......... CIRCUIT BREAKER, 1P, @ 30A (DLW300ES) 1 ......... 0601806424 .......... CIRCUIT BREAKER, 1P, @ 30A (DL300ESA) 1 ......... 0601806422 .......... CIRCUIT BREAKER, 2P, @ 30A (DLW300ES) 1 ......... 0601806425 .......... CIRCUIT BREAKER, 2P, @ 30A (DLW300ESA) 1 ......... 0601820664 .......... AUTOMATIC VOLTAGE REGULATOR 1 ......... 0601840028 .......... RHEOSTAT (CURRENT/VOLTAGE REGULATOR 500) 1 ......... 0601840103 .......... KNOB, RHEOSTAT (CURRENT/VOLTAGE REGULATOR) 1 ......... 0601840095 .......... RHEOSTAT (ARC FORCE TRIMMER) 1 ......... 0601840170 .......... KNOB, RHEOSTAT (RHEOSTAT (ARC FORCE TRIMMER) 5 ......... 0601806642 .......... FUSE, 5A 5 ......... 0601806643 .......... FUSE, 15A 5 ......... 0601806644 .......... FUSE, 30A 5 ......... 0601806640 .......... FUSE, 65A DLW-300ES/300ESA — SUGGESTED SPARE PARTS

— DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) GENERATOR ASSY. DLW-300ES/ESA — GENERATOR ASSY.

DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) — PAGE 7 GENERATOR ASSY. NO . P AR T NO . P AR T NAME QTY . REMARKS 1 D4110000203 ROTOR ASSY . ........................................ 1 ......... INCLUDES ITEM W/ * 1-1 * 0601820037 RECTIFIER 1 1-2 * 0601822638 SURGE ABSORBER 1 1-3 * 0071206307 BEARING 1 1-4 * 008000035 SNAP RING 1 2 0012410030 HEX. HEAD BOLT 4 3 D4111100103 FAN 1 4 0017108025 HEX. HEAD BOLT 6 5 D4153100102 END BRACKET 1 6 D4135000503 ARMATURE ASSY., (DLW-300ES) 1 6 D4135001203 ARMATURE ASSY., (DLW-300ESA) 1 7 D4153000202 END BRACKET 1 8 D4139000003 FIELD ASSY., EXCITER 1 9 0017105035 HEX. HEAD BOLT 4 10 D4155300104 BRACKET, (DLW-300ES) 1 10 D4155300104 BRACKET, (DLW-300ESA) ...................... 1 ......... SN 3822710 AND BELOW 10A D4185300004 BRACKET, (DLW-300ESA) ...................... 1 ......... SN 3822711 AND ABOVE 11 0016908020 HEX. HEAD BOLT 2 12 D4131200004 SET BOLT 4 13 0040012000 WASHER, LOCK 4 14 0041212000 WASHER, FLAT 4 15 0030012000 HEX. NUT 4 16 0012410025 HEX. HEAD BOLT 8 17 D4155400204 COVER, FAN 1 18 0017106040 HEX. HEAD BOLT 1 18A 0037906000 HEX. NUT 1 19 D4132100103 GENERATOR FOOT 1 20 D4132100003 GENERATOR FOOT 1 21 0012310025 HEX. HEAD BOLT 8 22 7605419004 RUBBER SUSPENSION 2 23 0207010000 HEX. NUT 2 DLW-300ES/ESA — GENERATOR ASSY.

— DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) CONTROL PANEL ASSY. (DLW-300ES) DLW-300ES — CONTROL PANEL ASSY.

DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) — PAGE 9 CONTROL PANEL ASSY.(DLW-300ES) NO . P AR T NO . P AR T NAME QTY . REMARKS 1 D4224000503 CONTROL PANEL ............................................... 1 ........... REPLACES P/N D4511300902 2 0021806030 MACHINE SCREW 6 3 0601840028 RHEOSTAT CURRENT REGULATOR 1 4 0601840103 KNOB 1 4A 0023304008 SET SCREW 2 5 0801883003 INSULATOR 1 6 0601840095 RHEOSTAT (ARC FORCE REGULATOR) 1 7 0601840100 KNOB 1 7A 0023303508 SET SCREW 2 8 0801883003 INSULATOR 1 9 0601831309 SWITCH, E-3MODE 1 10 0601800281 AC VOLTMETER, 5A 0~150/300V 1 11 0601808254 CIRCUIT BREAKER, 42A 1 12 0027104070 MACHINE SCREW 2 12A 0038704000 HEX. NUT 2 13 0601810523 INDICATOR ASSY . .............................................. 1 ........... INCLUDES ITEM W/ * 13A * 0601810207 BULB 4 14 0602103098 WARNING LAMP ................................................. 1 ........... INCLUDES ITEM W/# 14A# 0601810248 BULB 1 15 0601831620 SWITCH, IDLE CONTROL 1 16 0602100077 STARTER SWITCH ............................................. 1 ........... REPLACES P/N 3741059113 17 0601800682 HOUR METER, DC10-32V 1 18 0027103512 MACHINE SCREW 2 18A 0030003500 HEX. NUT 2 18B 0040403500 WASHER 2 19 0601806420 CIRCUIT BREAKER, CB4 20A, 1 20 0601806421 CIRCUIT BREAKER, CB3 30A 1 21 0601806422 CIRCUIT BREAKER, CB2 30A 1 22 0027103006 MACHINE SCREW 6 23 0601811033 RECEPTACLE, L6-30R 1 24 0601811035 RECEPTACLE, L5-30R 1 25 0601812565 RECEPTACLE, CS6369 1 26 0601812598 RECEPTACLE, 5-20R 1 27 0038704000 HEX. NUT 8 27A 0027104016 MACHINE SCREW 8 28 0601850290 GROMMET 1 29 0601815109 GROUND TERMINMAL 1 30 0801888204 OUTPUT TERMINAL, WELDING 2 31 0801840104 INSULATOR WASHER 2 32 0801840004 INSULATOR WASHER 2 33 0801841204 SET WASHER, OUTPUT TERMINAL 2 34 0801884004 WING NUT 2 35 0039512000 HEX. NUT 4 36 0042212000 WASHER, LOCK 4 37 0041412000 WASHER, FLAT 6 38 D4268304704 NOISE FILTER 1 39 D4237100203 COVER, OUTPUT TERMINAL 1 39A D4237400204 RUBBER SHEET 1 40 0821800014 COLLAR 1 41 D9311200004 STAY RUBBER 1 42 0016906020 HEX. HEAD BOLT 2 DLW-300ES — CONTROL PANEL ASSY.

— DLW-300ES/300ESA — PARTS MANUAL — REV. #0 (12/07/09) CONTROL PANEL ASSY. (DLW-300ESA) DLW-300ESA — CONTROL PANEL ASSY.

KUBOTA D722 Diesel Engine & DLW 300ES/A Parts Manual

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