Kohler 8-10kW Service Parts Catalog

Marine Generator Sets Models: 8CCFOZ/9CCOZ 8EFOZ/9EOZ 9EFOZ/10EOZ TP-5587 3/00c Service Parts

Table of Contents Table of Contents Description Page Description Page Introduction 1 .......................................... Numbering System Significance 1 ........................ Illustrations 1 .......................................... How to Find Part Numbers 1 ............................. Hardware References 1 ................................. Specification Number Index 2 ............................ Group 1: Cylinder Block 4 ............................... Group 2: Gear Housing 6 ............................... Group 3: Flywheel Housing & Oil Sump 8 ................. Group 4: Cylinder Head 10 .............................. Group 5: Intake Manifold 12 ............................. Group 6: Camshaft 13 .................................. Group 7: Crankshaft, Flywheel, & Pistons 14 ............... Group 8: Lube Oil System 16 ............................ Group 9: Cooling Water System 17 ....................... Group 10: Fuel Injection Pump 18 ........................ Group 11: Fuel Injection Lines 20 ........................ Group 12: Fuel Line & Filter 22 .......................... Group 13: Governor 26 ................................. Group 14: Starting Motor 30 ............................. Group 15: Gasket Set 32 ................................ Group 101: Air Intake 34 ................................ Group 103: Fuel System 35 ............................. Group 104: Cooling System 36 .......................... Group 105: Engine 40 .................................. Group 107: Nameplate and Decals 42 .................... Group 109: Skid and Plant Mounting 43 ................... Group 201: Generator and Mounting 44 ................... Group 301: Controller and Mounting 46 ................... Group 501: Housing 48 ................................. Group 701: Literature 48 ................................ Paint and Miscellaneous Parts 48 ......................... Parts List: Accessories 49 ............................... Appendix A. Abbreviations A-1 .......................... Appendix B. Common Hardware Application Guidelines A-3 . Appendix C. General Torque Specifications A-4 ............ Appendix D. Common Hardware Identification A-5 .......... Appendix E. Common Hardware List A-6 ..................

1 TP-5587 3/00 Introduction This manual lists service replacement parts for 8--10 kW generator sets. At the time of print this manual applied to the generator set specification (spec) numbers listed in the Specification Number Index. On occasion this manual may apply to specs not listed in the Specification Number Index. Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. This manual includes the following main sections: Table of Contents. Lists the sections of the manual. Introduction (and other information sections). Contains introductory material about part numbers, illustrations, and hardware. Index. Lists the generator set specs and groups. Group Parts Lists. List the part numbers of parts in the groups. Kit Sections. List modules and accessories and their parts. Appendices. Include Abbreviations, Common Hardware Application Guidelines, General Torque Specifications, Common Hardware Identification, and Common Hardware List. x:in:004:002 Numbering System Significance This manual uses the following numbering systems: Specification Number. A six-digit number with a PA- prefix. The Specification Number Index does not show the prefix. Spec numbers break down into groups. Group Number. A unique number representing a parts group needed to assemble a generator set function. For example, Group 101 is the Air Intake group. Variation or Module Number. A group might have several variations. Each variation performs the same function with different parts lists. For example, a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function, however, with different parts. Each difference requires a group variation or module number. Part Number. The part number identifies an individual assembly, subassembly, component, or accessory kit. x:in:004:003 Illustrations Illustrations (or exploded-view drawings) best representing the widest range of variations accompany most groups in this manual. Illustrations do not depict all details and may not show all parts. Do not use illustrations for assembly or disassembly instructions. x:in:004:004 How to Find Part Numbers Use the following steps to locate a service replacement part. 1. Locate the generator set nameplate to identify the generator set spec number . 2. Locate a second generator set nameplate listing accessories to identify installed modules. On some models the accessory nameplate is mounted inside the generator junction box. 3. Turn to the Specification Number Index. The first column lists the generator set spec numbers. The headings identify the groups of parts that make up the generator set. 4. Identify the group most likely to include the service part number. 5. Find the group variation number at the intersection of the spec number row and the group column. Note the variation number. 6. Page forward to locate the group identified in step 4 or find the appropriate page in the Table of Contents. 7. Find the part on the illustration and note the item number of the part or find the part description in the parts list. 8. Select the part number that corresponds to your group variation. The first column lists the illustration item number. Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table. Find the quantity used at the intersection of the item number row and the variation column. A blank space at the intersection means the variation/module does not use that part number. x:in:004:005 Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries. A common hardware entry lists the size of the hardware. For example, an item that appears as “Hardware, 3/8-16” in the text means that the piece is 3/8-16 size. Obtain common hardware locally or, if contacting the factory, use the Common Hardware List in the appendix to identify the common hardware part number and specifications. See Common Hardware Application Guidelines in the appendix for mating hardware instructions. Some hardware items require a specific size or some other characteristic. In that case, use the part number listed in the text. When replacing hardware, do not substitute inferior grade hardware. Replacement hardware grade should be equal to or better than the grade of the manufacturer’s original hardware. Use the Common Hardware List in the appendix to identify the common hardware hardness. x:in:004:006

2 TP-5587 3/00 Specification Number Index Group No.. 1 2 3 4 5 6 7 8 9 10 11 12 13 Spec No. VARIATION NUMBER Group Title 8CCFOZ/ 9CCOZ 126117 1 1 1 1 1 1 1 1 1 1 1 1 1 126123 1 1 1 1 1 1 1 1 1 1 1 1 1 126135 1 1 1 1 1 1 1 1 1 1 1 1 1 126140 2 2 2 2 2 1 2 2 2 2 2 2 2 126142 2 2 2 2 2 1 2 2 2 2 2 2 2 126144 1 1 1 1 1 1 1 1 1 1 1 1 1 126146 1 1 1 1 1 1 1 1 1 1 1 1 1 8EFOZ/9EOZ 126168 2 2 2 2 2 1 2 2 2 2 2 2 2 126169 2 2 2 2 2 1 2 2 2 2 2 2 2 126171 2 2 2 2 2 1 2 2 3 2 2 4 3 126179 2 2 2 2 2 1 2 2 2 2 2 2 2 9EFOZ/10EOZ 126195 3 3 2 3 2 1 3 2 2 3 4 5 2 126196 3 3 2 3 2 1 3 2 3 3 4 6 3

3 TP-5587 3/00 Specification Number Index Group No. 14 15 101 103 104 105 107 109 201 301 501 701 Spec No. VARIATION NUMBER Group Title 8CCFOZ/ 9CCOZ 126117 1 1 2 2 6 19 7 8 19 23 — 8 126123 1 1 2 2 9 24 7 8 19 23 — 8 126135 1 1 2 2 9 24 7 8 19 28 3 8 126140 1 2 3 6 13 29 11 8 19 34 — 12 126142 1 2 3 6 14 30 11 8 19 35 7 12 126144 1 1 2 6 6 19 7 8 19 23 — 8 126146 1 1 2 6 9 24 7 8 19 28 3 8 8EFOZ/9EOZ 126168 1 2 3 6 13 29 11 8 27 34 — 19 126169 1 2 3 6 14 30 11 8 27 35 13 19 126171 2 2 3 9 16 34 11 8 27 41 — 19 126179 1 2 3 6 14 30 11 8 27 35 10 12 9EFOZ/10EOZ 126195 3 3 3 6 13 38 11 8 27 34 — 19 129196 4 3 3 9 16 39 11 8 27 41 — 19

4 TP-5587 3/00 Group 1: Cylinder Block 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 17 18 12 13 16 See Group 6 558701 5

5 TP-5587 3/00 Group 1: Cylinder Block Quantity Part Variation Number Item Number Description 1 2 3 1 229806 Block assembly, cylinder (includes items 2-20) 1 1 225441 Block assembly, cylinder (includes items 2-20) 1 1 GM13811 Block assembly, cylinder (includes items 2-20) 1 2 X Block assembly, cylinder 1 1 3 X Block, cylinder 1 1 4 252566 Plug 1 1 1 5 252771 Plug, PT 1/4 2 2 2 6 256515 Plug, PT 1/8, screw 1 1 6 GM13812 Plug, PT 1/8, screw 1 7 225827 Plug 50 1 1 1 8 252728 Plug 12 2 2 2 9 252731 Plug 30 6 6 6 10 X Bearing cap 1 1 11 X Bearing cap 3 3 12 225703 Bolt, bearing cap 8 8 8 13 229801 Main bearing 4 13 225832 Main bearing 4 4 13 225709 Main bearing undersize 0.25 4 4 4 14 X Main bearing 4 4 15 X Main bearing 4 4 16 229802 Bearing, thrust 2 16 225833 Bearing, thrust 2 2 16 225710 Bearing, thrust 0.25 oversize 2 2 2 17 X Bearing, thrust 2 2 18 X Bearing, thrust 2 2 19 252933 Bush, camshaft 1 1 1 20 256518 Plug 12, hex. 2 2 20 252771 Plug, PT 1/4 1 21 252696 Bolt, M8 x 16 plated 2 21 225818 Bolt, M8 x 14 plated 2 2 22 225705 Bolt, cylinder head 14 14 14 23 GM33837 Gasket, cylinder head 1 23 225399 Gasket, cylinder head 1 23 GM33836 Gasket, cylinder head 1 X Item not sold separately

6 TP-5587 3/00 Group 2: Gear Housing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1A 13 13 24 24 558701 25 26 27

7 TP-5587 3/00 Group 2: Gear Housing Quantity Part Variation Number Item Number Description 1 2 3 1 229799 Housing assy., gear 1 1 1 1A X Housing, gear 1 1 1 2 252931 Seal, oil 1 1 1 3 252409 Stud, M8 x 22 3 3 3 4 250837 Cap, lub. oil supply 1 1 1 5 252861 Flange, gear housing 1 1 1 6 256531 Cover 1 1 1 7 252085 Gasket 1 1 1 8 252932 Pipe, knock 2 2 2 9 252764 O-ring, fuel injection pump 1 1 1 10 250981 O-ring 2 2 2 11 252684 O-ring 1 1 1 12 252695 Bolt, M8 x 12 plated 4 4 4 13 252696 Bolt, M8 x 16 plated 4 4 4 14 252703 Bolt, M8 x 45 plated 6 6 6 15 256798 Bolt, M8 x 55 plated 3 3 3 16 256799 Bolt, M8 x 85 plated 4 4 4 17 252723 Nut, M8 3 3 3 18 252734 Seal, washer 8 4 4 4 19 252697 Bolt, M8 x 20 plated 2 2 2 20 252734 Seal, washer 8 1 1 1 21 252750 Cover, blind 1 1 1 22 256796 O-ring 1 1 1 23 225816 Bolt, M6 x 12 plated 2 2 23 252693 Bolt, M6 x 16 plated 2 24 252998 Liquid gasket AR AR AR 25 252808 Retainer 1 1 26 252756 Stud 1 1 26 GM13815 Stud 1 27 229772 Nut, M10 1 1 X Item not sold separately

8 TP-5587 3/00 Group 3: Flywheel Housing & Oil Sump 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 10 18 558703

Kohler 8-10kW Service Parts Catalog

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