Marine Generator Sets
Models:
11/11.5CCFOZ
13.5/14CCOZ
13EOZ/11EFOZ
14EOZ/11.5EFOZ
15.5EOZ/13EFOZ
1- and 3-Phase
TP-5591 2/03d
Service Parts
Table of Contents
Description Page
Introduction 1 .....................................
Numbering System Significance 1 ...................
Illustrations 1 .....................................
How to Find Part Numbers 1 ........................
Hardware References 1 ............................
Specification Number Index 3 .......................
Group 1: Cylinder Block 6 .........................
Group 2: Gear Housing 8 ..........................
Group 3: Oil Pan 10 ...............................
Group 5: Cylinder Head 12 .........................
Group 6: Intake Manifold 16 ........................
Group 7: Camshaft 18 .............................
Group 8: Turbocharger 20 ..........................
Group 9: Crankshaft & Flywheel 22 ..................
Group 10: Lube Oil System 24 .....................
Group 11: Lube Oil Cooler 25 ......................
Group 12: Lube Oil Line 26 ........................
Group 13: Cooling Seawater System 28 .............
Group 14: Cooling Freshwater Pump 30 .............
Group 15: Cooling Freshwater Cooler 32 ............
Description Page
Group 16: Fuel Injection Pump 34 ..................
Group 17: Fuel Injection Lines 38 ...................
Group 18: Fuel Line & Filter 40 .....................
Group 19: Governor 42 ............................
Group 20: Starting Motor 46 .......................
Group 21: Gasket Set 48 ..........................
Group 103: Fuel System 49 ........................
Group 104: Cooling System 50 .....................
Group 105: Engine 52 .............................
Group 107: Nameplate and Decals 54 ...............
Group 109: Skid and Plant Mounting 55 .............
Group 201: Generator and Mounting 56 .............
Group 301: Controller and Mounting 58 ..............
Group 501: Housing 62 ............................
Group 701: Literature 63 ...........................
Parts List: Accessories 64 .........................
Appendix A. Abbreviations A-1 ......................
Appendix B. Common Hardware Application
Guidelines A-3 ....................................
Appendix C. General Torque Specifications A-4 .......
Appendix D. Common Hardware Identification A-5 ....
Appendix E. Common Hardware List A-6 ............
1 TP-5591 2/03
Introduction
This manual lists service replacement parts for
13.5/14CCOZ and 13--15.5EOZ marine generator
sets.
At the time of print this manual applied to the generator
set specification (spec) numbers listed in the
Specification Number Index. On occasion this manual
may apply to specs not listed in the Specification
Number Index.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Specification Number Index. Lists the generator set
specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.
Kit Sections. List modules and accessories and their
parts.
Appendices. Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.
x:in:004:002
Numbering System Significance
This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate.
Specification numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.
x:in:004:003:a
Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.
x:in:004:004a
How to Find Part Numbers
Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number .
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.
3. Turn to the Specification Number Index. The
first column lists the generator set spec numbers.
The headings identify the groups of parts that make
up the generator set.
4. Identify the group most likely to include the ser-
vice part number.
5. Find the group variation number at the intersec-
tion of the spec number row and the group column.
Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the il-
lustration item number. Find the variation identified
in the Specification Number Index or the module
number found on the generator set nameplate in
the appropriate column on the right side of the parts
list table. Find the quantity used at the intersection
of the item number row and the variation column. A
blank space at the intersection means the varia-
tion/module does not use that part number.
x:in:004:005
Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as “Hardware,
3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.
Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.
x:in:004:006
2 TP-5591 2/03
Specification Number Index
Group No. 1 2 3 5 6 7 8 9 9 10 11 12 13
Spec No. Variation Number
Group Title
126113 1 1 1 1 1 1 1 1 1 1 1 1 1
126119 1 1 1 1 1 1 1 1 1 1 1 1 1
126124 1 1 1 1 1 1 1 1 1 1 1 1 1
126125 1 1 1 1 1 1 1 1 1 1 1 1 1
126126 1 1 1 1 1 1 1 1 1 1 1 1 1
126147 1 1 1 1 1 1 1 1 1 1 1 1 1
126148 1 1 1 1 1 1 1 1 1 1 1 1 1
126149 1 1 1 1 1 1 1 1 1 1 1 1 1
126164 1 1 1 1 1 1 1 1 1 1 1 1 1
126165 1 1 1 1 1 1 1 1 1 1 1 1 1
126170 1 1 1 1 1 1 1 1 1 1 1 1 1
126172 1 1 1 1 1 1 1 1 1 1 1 1 4
126180 1 1 1 1 1 1 1 1 1 1 1 1 1
126187 1 1 1 1 1 1 1 1 1 1 1 1 1
126188 1 1 1 1 1 1 1 1 1 1 1 1 4
126205 2 2 2 2 2 2 — 2 2 2 — 2 2
126206 2 2 2 2 2 2 — 2 2 2 — 2 5
126207 3 3 2 3 3 2 2 3 3 2 — 2 3
126208 3 3 2 3 3 2 2 3 3 2 — 3 6
126209 3 3 2 3 3 2 2 3 3 2 — 3 3
126210 3 3 2 3 3 2 2 3 3 2 — 3 6
— Not applicable.
3 TP-5591 2/03
Specification Number Index
Group No. 14 15 16 17 18 19 20 21
Spec No. Variation Number
Group Title
126113 1 1 1 1 1 1 1 1
126119 1 1 1 1 1 1 1 1
126124 1 1 1 1 1 1 1 1
126125 1 1 1 1 1 1 1 1
126126 1 1 1 1 1 1 1 1
126147 1 1 1 1 1 1 1 1
126148 1 1 1 1 1 1 1 1
126149 1 1 1 1 1 1 1 1
126164 1 1 1 1 1 1 1 1
126165 1 1 1 1 1 1 1 1
126170 1 1 1 1 1 1 1 1
126172 6 1 1 1 1 1 2 1
126180 1 1 1 1 1 1 1 1
126187 1 1 1 1 1 1 1 1
126188 6 1 1 1 1 1 2 1
126205 2 2 2 2 2 2 1 2
126206 3 2 2 2 2 3 2 2
126207 4 3 3 3 2 4 1 3
126208 5 3 3 3 2 5 2 3
126209 4 3 3 3 2 4 1 3
126210 5 3 3 3 2 5 2 3
— Not applicable.
4 TP-5591 2/03
Specification Number Index
Group No. 103 104 105 107 109 201 301 501 701
Spec No. Variation Number
Group Title
126113 4 7 17 8 10 17 20 — 10
126119 4 7 17 8 10 21 24 — 10
126124 4 7 22 9 10 25 25 — 10
126125 4 7 17 9 10 25 25 — 10
126126 4 7 17 10 10 21 26 — 10
126147 4 15 17 12 10 25 36 — 10
126148 4 15 22 12 10 25 38 8 10
126149 4 15 17 13 10 21 37 — 10
126164 4 20 17 12 10 31 36 — 10
126165 4 15 22 12 10 31 38 14 10
126170 4 20 17 13 10 28 37 — 10
126172 8 21 33 12 10 31 42 — 10
126180 4 20 22 12 10 31 38 11 10
126187 4 20 17 12 10 36 36 — 10
126188 8 21 33 12 10 36 42 — 10
126205 15 28 44 19 15 31 52 — 32
126206 16 29 45 19 15 31 53 — 32
126207 15 28 46 20 15 28 54 — 33
126208 16 29 47 20 15 28 55 — 33
126209 15 28 46 19 15 36 52 — 34
126210 16 29 47 19 15 36 53 — 34
— Not applicable.
5 TP-5591 2/03
Notes
6
TP-5591 2/03
Group 1: Cylinder Block
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
4
4
10
9
13
14
15
16
17
18
See group 7
No.1
No.2
No.3
7 TP-5591 2/03
Group 1: Cylinder Block
Quantity
Variation Number
Item
Part
Number Description 1 2 3
1 229811 Block assembly, cylinder (includes items 3-21) 1
1 GM13338 Block assembly, cylinder (includes items 3-21) 1
1 GM13341 Block assembly, cylinder (includes items 3-21) 1
2 X Refer to item 1 1 1 1
3 X Block, cylinder 1 1 1
4 252771 Plug, PT 1/4 3 3 3
5 252566 Plug 1 1 1
6 256515 Plug, PT 1/8 screw 1 1 1
7 225827 Plug 50 1 1 1
8 252728 Plug 12 2 2 2
9 225824 Plug 30 8 8 8
10 252803 Bolt, bearing cap 8 8 8
11 X Bearing cap 1 1 1
12 X Bearing cap 4 4 4
13 256762 Main bearing (includes items 14 and 15) 4
13 GM13297 Main bearing (includes items 14 and 15) 4 4
13 256763 Main bearing under size 0.25 (includes items 14 and 15) 4
13 256585 Main bearing under size 0.25 (includes items 14 and 15) 4 4
14 X Main bearing 4 4 4
15 X Main bearing 4 4 4
16 256764 Bearing, thrust (includes items 17 and 18) 2
16 252977 Bearing, thrust (includes items 17 and 18) 2 2
16 256765 Bearing, thrust 0.25 over-size (includes items 17 and 18) 2 2 2
17 X Bearing, thrust 2 2 2
18 X Bearing, thrust 2 2 2
19 252933 Bush, camshaft 1 1 1
20 252932 Pipe, knock 2
21 250963 Spring pin 6 x 12 2
22 252797 Stud, cylinder head 14 14 14
23 229726 Gasket, cylinder head 1
23 GM13296 Gasket, cylinder head 1
23 GM13304 Gasket, cylinder head 1
24 Refer to item 23 1
25 Refer to item 23 1
26 252394 Cock 1 1 1
27 252696 Bolt, M8 x 16 plated 2
27 225818 Bolt, M8 x 14 plated 2 2
28 252951 Dipstick 1 1 1
29 252759 Guide, dipstick 1 1 1
X Item not sold separately
8
TP-5591 2/03
Group 2: Gear Housing
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25 26
27 28
28
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Kohler 13.5/14CCOZ & 13-15.5EOZ Service Parts Catalog
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Description
This manual contains a complete listing of generator service replacement parts for Kohler 13.5/14CCOZ and 13-15.5EOZ Yanmar Engine Marine Generator Sets.
- Table of Contents: Lists the sections of the manual.
- Introduction (and other information sections): Contains introductory material about part numbers, illustrations, and hardware.
- Specification Number Index: Lists the generator set specs and groups.
- Group Parts Lists: List the part numbers of parts in the groups.
- Kit Sections: List modules and accessories and their parts.
- Appendices: Include Abbreviations, Common Hardware Application Guidelines, General Torque Specifications, Common Hardware Identification, and Common Hardware List.
Models Covers:
- Kohler 11 / 11.5CCFOZ
- Kohler 13.5 / 14CCOZ
- Kohler 13EOZ / 11EFOZ
- Kohler 14EOZ / 11.5EFOZ
- Kohler 15.5EOZ / 13EFOZ
Manual Contents:
- Introduction
- Numbering System Significance
- Illustrations
- How to Find Part Numbers
- Hardware References
- Specification Number Index
- Cylinder Block
- Gear Housing
- Flywheel Housing & Oil Sump
- Cylinder Head
- Intake Manifold
- Camshaft
- Crankshaft, Flywheel, & Pistons
- Lube Oil System
- Cooling Water System
- Fuel Injection Pump
- Fuel Injection Lines
- Fuel Line & Filter
- Governor
- Starting Motor
- Gasket Set
- Air Intake
- Fuel System
- Cooling System
- Engine
- Nameplate and Decals
- Skid and Plant Mounting
- Generator and Mounting
- Controller and Mounting
- Housing
- Literature
- Paint and Miscellaneous Parts
- Parts List: Accessories
- Appendix A. Abbreviations
- Appendix B. Common Hardware Application Guidelines
- Appendix C. General Torque Specifications
- Appendix D. Common Hardware Identification
- Appendix E. Common Hardware List
Language: English
File Format: .OVA
Delivery method: Download
Compatible: All Versions of Windows & Mac
Requirements: Adobe Reader
This manual will come in .OVA format, so it's extremely easy to move around with you from computer to computer. Many mechanics purchase electronics manuals like this and use a laptop near them while doing maintenance! If you don't have a laptop, no problem! Just print out the pages of the manual that you need and you've got a hard copy in front of you while doing your work! Simply throw it away when you're finished! It's much easier and quicker than having to deal with a book!
