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Cummins Onan Generator & Control DFFA DFFB DFGA DFGB DFGC DFJA DFJB DFJC DFJD Complete Workshop Service Repair Manual
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Digital Paralleling
GenSet Model
DFAA, DFAB, DFAC, DFBC, DFBD, DFBE, DFBF,
DFCB, DFCC, DFCE, DFEB, DFEC, DFED, DFFA,
DFFB, DFGA, DFGB, DFGC, DFJA, DFJB, DFJC,
DFJD, DFLA, DFLB, DFLC, DFLD, DFLE, DFMB,
DQAA, DQAB, DQBA, DQBB
Printed in U.S.A.
900-0519D 04-2005
Operation/Service Manual
with PowerCommand
Control
PCC3100
Redistribution or publication of this document
by any means, is strictly prohibited.

i
Table of Contents
SECTION TITLE PAGE
SAFETY PRECAUTIONS iii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1 INTRODUCTION
About this Manual 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Equipment 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How To Obtain Service 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Overview 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Set Control Function 1-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 CONTROL OPERATION 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations 2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sequence of Operation 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCC Power On/Standby Mode 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Panel 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Menu Display and Switches 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Menu 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Menu 2-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gen Menu 2-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 CIRCUIT BOARDS AND MODULES
General 3-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Board (A32) 3-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Interface Board (A31) 3-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analog Board (A33) 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Display Board (A35) 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Interface Board (A34) 3-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PT/CT Board (A36) 3-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bus PT Board (A39) 3-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Genset Communications Module (A41) 3-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Regulator Output Module (A37) 3-13 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Governor Output Module (A38) 3-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master First Start Sensor 3-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 TROUBLESHOOTING
General 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Considerations 4-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Status Indicators 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Resetting the Control 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning and Shutdown Codes 4-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCC Oil Pressure Warning and Shutdown Limits 4-12 . . . . . . . . . . . . . . . . . . .
Troubleshooting Procedure 4-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PCC Fuses 4-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Sharing Controls Troubleshooting Procedure 4-57 . . . . . . . . . . . . . . . . . .
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ii
SECTION TITLE PAGE
5 CONTROL SERVICE AND CALIBRATION
General 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Board Removal/Replacement 5-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Start Setup Menu 5-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Menu 5-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup and Calibration Menus 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Calibration Procedure 5-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessory Box Control Components 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Sensors 5-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Magnetic Speed Pickup Unit (MPU) Installation 5-46 . . . . . . . . . . . . . . . . . . . . .
Current Transformer (CT) Installation 5-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 SERVICING THE GENERATOR
Testing the Generator 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator/PCC Control Isolation Procedure 6-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Insulation Resistance (Megger) & Polarization Index (PI) Testing 6-3 . . . . . . .
Drying the Windings 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exciter Stator 6-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exciter Rectifier Bridge (Rotating Rectifier Assembly) 6-7 . . . . . . . . . . . . . . . .
Exciter Rotor 6-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Rotor (Generator Field) 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Stator 6-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test the PMG 6-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bearing Inspection/Removal/Replacement 6-13 . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Disassembly 6-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Generator Reassembly 6-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aligning Generator with Engine 6-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 DAY TANK FUEL TRANSFER PUMP AND CONTROL
Operation 7-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Connections 7-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Transfer Pump Motor Connections 7-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing the Float Switch Assembly 7-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 INITIAL SYSTEM STARTUP
General 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Startup Process 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Application Review 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Individual Generator Set Startup 8-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual System Operation 8-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic System Operation 8-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Black Start Testing 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Reports and Acceptance 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Site Power System Application Review
(Diesel/600VAC and Lower) 8-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 WIRING DIAGRAMS
General 9-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Redistribution or publication of this document
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LS-15M
iii
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS - This manual contains
important instructions that should be followed during
installation and maintenance of the generator and batter-
ies.
Before operating the generator set (genset), read the
Operator’s Manual and become familiar with it and the
equipment. Safe and efficient operation can be
achieved only if the equipment is properly operated
and maintained. Many accidents are caused by failure
to follow fundamental rules and precautions.
The following symbols, found throughout this manual,
alert you to potentially dangerous conditions to the op-
erator, service personnel, or the equipment.
This symbol warns of immediate
hazards which will result in severe personal in-
jury or death.
WARNING
This symbol refers to a hazard or un-
safe practice which can result in severe per-
sonal injury or death.
CAUTION
This symbol refers to a hazard or un-
safe practice which can result in personal injury
or product or property damage.
FUEL AND FUMES ARE FLAMMABLE
Fire, explosion, and personal injury or death can result
from improper practices.
• DO NOT fill fuel tanks while engine is running, un-
less tanks are outside the engine compartment.
Fuel contact with hot engine or exhaust is a potential
fire hazard.
• DO NOT permit any flame, cigarette, pilot light,
spark, arcing equipment, or other ignition source
near the generator set or fuel tank.
• Fuel lines must be adequately secured and free of
leaks. Fuel connection at the engine should be
made with an approved flexible line. Do not use zinc
coated or copper fuel lines with diesel fuel.
• Be sure all fuel supplies have a positive shutoff
valve.
• Be sure battery area has been well-ventilated prior
to servicing near it. Lead-acid batteries emit a highly
explosive hydrogen gas that can be ignited by arc-
ing, sparking, smoking, etc.
EXHAUST GASES ARE DEADLY
• Provide an adequate exhaust system to properly
expel discharged gases away from enclosed or
sheltered areas and areas where individuals are
likely to congregate. Visually and audibly inspect
the exhaust daily for leaks per the maintenance
schedule. Make sure that exhaust manifolds are se-
cured and not warped. Do not use exhaust gases to
heat a compartment.
• Be sure the unit is well ventilated.
• Engine exhaust and some of its constituents are
known to the state of California to cause cancer,
birth defects, and other reproductive harm.
MOVING PARTS CAN CAUSE SEVERE
PERSONAL INJURY OR DEATH
• Keep your hands, clothing, and jewelry away from
moving parts.
• Before starting work on the generator set, discon-
nect battery charger from its AC source, then dis-
connect starting batteries, negative (-) cable first.
This will prevent accidental starting.
• Make sure that fasteners on the generator set are
secure. Tighten supports and clamps, keep guards
in position over fans, drive belts, etc.
• Do not wear loose clothing or jewelry in the vicinity of
moving parts, or while working on electrical equip-
ment. Loose clothing and jewelry can become
caught in moving parts.
• If adjustment must be made while the unit is run-
ning, use extreme caution around hot manifolds,
moving parts, etc.
DO NOT OPERATE IN FLAMMABLE AND
EXPLOSIVE ENVIRONMENTS
Flammable vapor can cause an engine to overspeed and
become difficult to stop, resulting in possible fire, explo-
sion, severe personal injury and death. Do not operate a
genset where a flammable vapor environment can be
created by fuel spill, leak, etc., unless the genset is
equipped with an automatic safety device to block the air
intake and stop the engine. The owners and operators of
the genset are solely responsible for operating the gen-
set safely. Contact your authorized Cummins Power
Generation distributor for more information.
Redistribution or publication of this document
by any means, is strictly prohibited.

iv
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH
• Remove electric power before removing protective
shields or touching electrical equipment. Use rub-
ber insulative mats placed on dry wood platforms
over floors that are metal or concrete when around
electrical equipment. Do not wear damp clothing
(particularly wet shoes) or allow skin surface to be
damp when handling electrical equipment. Do not
wear jewelry. Jewelry can short out electrical con-
tacts and cause shock or burning.
• Use extreme caution when working on electrical
components. High voltages can cause injury or
death. DO NOT tamper with interlocks.
• Follow all applicable state and local electrical
codes. Have all electrical installations performed by
a qualified licensed electrician. Tag and lock open
switches to avoid accidental closure.
• DO NOT CONNECT GENERATOR SET DI-
RECTLY TO ANY BUILDING ELECTRICAL SYS-
TEM. Hazardous voltages can flow from the gen-
erator set into the utility line. This creates a potential
for electrocution or property damage. Connect only
through an approved isolation switch or an ap-
proved paralleling device.
MEDIUM VOLTAGE GENERATOR SETS
(601V to 15kV)
• Medium voltage acts differently than low voltage.
Special equipment and training is required to work
on or around medium voltage equipment. Operation
and maintenance must be done only by persons
trained and qualified to work on such devices. Im-
proper use or procedures will result in severe per-
sonal injury or death.
• Do not work on energized equipment. Unauthorized
personnel must not be permitted near energized
equipment. Due to the nature of medium voltage
electrical equipment, induced voltage remains even
after the equipment is disconnected from the power
source. Plan the time for maintenance with author-
ized personnel so that the equipment can be de-en-
ergized and safely grounded.
GENERAL SAFETY PRECAUTIONS
• Coolants under pressure have a higher boiling point
than water. DO NOT open a radiator or heat ex-
changer pressure cap while the engine is running.
To prevent severe scalding, let engine cool down
before removing coolant pressure cap. Turn cap
slowly, and do not open it fully until the pressure has
been relieved.
• Used engine oils have been identified by some state
or federal agencies as causing cancer or reproduc-
tive toxicity. When checking or changing engine oil,
take care not to ingest, breathe the fumes, or con-
tact used oil.
• Keep multi-class ABC fire extinguishers handy.
Class A fires involve ordinary combustible materials
such as wood and cloth; Class B fires, combustible
and flammable liquid fuels and gaseous fuels; Class
C fires, live electrical equipment. (ref. NFPA No. 10).
• Make sure that rags are not left on or near the gener-
ator set.
• Make sure generator set is mounted in a manner to
prevent combustible materials from accumulating
under or near the unit.
• Remove all unnecessary grease and oil from the
unit. Accumulated grease and oil can cause over-
heating and engine damage which present a poten-
tial fire hazard.
• Keep the generator set and the surrounding area
clean and free from obstructions. Remove any de-
bris from the set and keep the floor clean and dry.
• Do not work on this equipment when mentally or
physically fatigued, or after consuming any alcohol
or drug that makes the operation of equipment un-
safe.
• Substances in exhaust gases have been identified
by some state or federal agencies as causing can-
cer or reproductive toxicity. Take care not to breath
or ingest or come into contact with exhaust gases.
• Do not store any flammable liquids, such as fuel,
cleaners, oil, etc., near the generator set. A fire or
explosion could result.
• Wear hearing protection when going near an oper-
ating generator set.
• To prevent serious burns, avoid contact with hot
metal parts such as radiator system, turbo charger
system and exhaust system.
KEEP THIS MANUAL NEAR THE GENSET FOR EASY REFERENCE
Redistribution or publication of this document
by any means, is strictly prohibited.

1-1
1. Introduction
ABOUT THIS MANUAL
This manual provides troubleshooting and repair
information regarding the PowerCommand
Control 3100 (PCC) and generators for the
generator set (genset) models listed on the front
cover. Engine service instructions are in the
applicable engine service manual. Operating and
maintenance instructions are in the applicable
Operator’s Manual.
This manual does not have instructions for
servicing printed circuit board assemblies. After
determining that a printed circuit board assembly is
faulty, replace it. Do not repair it. Attempts to repair a
printed circuit board can lead to costly damage to
the equipment.
This manual contains basic (generic) wiring
diagrams and schematics that are included to help
in troubleshooting. Service personnel must use the
actual wiring diagram and schematic shipped with
each unit. The wiring diagrams and schematics that
are maintained with the unit should be updated
when modifications are made to the unit.
Read Safety Precautions and carefully observe all
instructions and precautions in this manual.
TEST EQUIPMENT
To perform the test procedures in this manual, the
following test equipment must be available
• True RMS meter for accurate measurement of
small AC and DC voltages. Fluke models 87 or
8060A are good choices.
• Grounding wrist strap to prevent circuit board
damage due to electrostatic discharge (ESD).
• Battery Hydrometer
• Jumper Leads
• Tachometer or Frequency Meter
• Wheatstone Bridge or Digital Ohmmeter
• Variac
• Load Test Panel
• Megger or Insulation Resistance Meter
• PCC Service Tool Kit (Harness Tool and Sen-
sor Tool)
HOW TO OBTAIN SERVICE
Always give the complete Model, Specification and
Serial number of the generator set as shown on the
nameplate when seeking additional service
information or replacement parts. The nameplate is
located on the side of the generator output box.
WARNING
Incorrect service or replacement of
parts can result in severe personal injury or
death, and/or equipment damage. Service per-
sonnel must be trained and experienced to per-
form electrical and mechanical service. Read
and follow Safety Precautions, on pages iii and
iv.
Copyright
2001 Cummins Power Generation. All rights reserved.
Cummins and PowerCommand are registered trademarks of Cummins Inc.
Redistribution or publication of this document
by any means, is strictly prohibited.

1-2
SYSTEM OVERVIEW
The PCC is a microprocessor-based control for
Cummins generator sets. It provides fuel control
and engine speed governing, main alternator
voltage output regulation, and complete generator
set control and monitoring. It also provides controls
for automatic and semi-automatic synchronizing
and automatic load sharing controls for both
isolated bus or utility (mains) paralleling
applications.
The operating software provides control of the
generator set and its performance characteristics,
and displays performance information on a digital
display panel. It accepts menu-driven control and
setup input from the push button switches on the
front panel.
GENERATOR SET CONTROL FUNCTION
Figure1-1 shows some of the control functions. A
more complete block diagram is provided in Section
3. A system schematic is provided in Section 9.
The PCC monitors frequency from both the
magnetic pick-up (MPU) and the main stator inputs.
The control sends a low power pulse-width
modulated (PWM) signal to the governor output
module, which then sends an amplified signal to the
engine fuel control.
The Bus PT module reduces the bus voltage to
approximately 18 VAC and provides a signal to the
control for reference in synchronizing the generator
set to the system bus.
The external PT/CT module reduces generator
voltage to approximately 18 VAC, and produces a
representative AC voltage from CT output current.
The voltage regulation function sends a low power
PWM signal to the voltage regulator output module,
which then sends an amplified signal to the exciter
stator.
Oil, coolant, and exhaust temperatures are sensed
by variable resistance element sensors. Oil
pressure is sensed by a capacitive element active
sensor.
Sensors
Governor
Output
Output
MPU
N S
PMG
Battery
BT1
Fuel
Control
Bus PT
Module
•
•
•
Regulator
Load
To
•
•
•
1
1
2 3 4
2
3
4
FIGURE 1-1. GENERATOR SET CONTROL FUNCTIONS
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by any means, is strictly prohibited.

2-1
2. Control Operation
GENERAL
The following describes the function and operation
of the PowerCommand generator set control. All in-
dicators, displays, meters and control switches are
located on the face of the control panel as illustrated
in Figure 2-1.
The PCC control cabinet must be opened only by
technically qualified personnel.
Normally, generator set configuration options are
set at the factory. When a new control is installed on
a generator set or when parts are replaced, the con-
trol must be configured for that generator set with
the use of the “Initial Start Setup” portion of the inter-
nal software. Setup and calibration procedures are
described in Section 5.
The automatic voltage regulator (AVR) and gover-
nor operation characteristic adjustments are also
described in Section 5.
SAFETY CONSIDERATIONS
AC power is present when the set is running. Do not
open the generator output box while the set is run-
ning.
WARNING
Contacting high voltage compo-
nents can cause electrocution, resulting in se-
vere personal injury or death. Do not open the
generator output box while the set is running.
Read and observe all WARNINGS and CAU-
TIONS in your generator set manuals.
CAUTION
The PCC control cabinet must be
opened only by technically qualified personnel.
Lower level voltages (18 VAC to 24 VDC) are
present in PCC control cabinet. These voltages
can cause electrical shock, resulting in person-
al injury.
Even with power removed, improper handling
of components can cause electrostatic dis-
charge and damage to circuit components.
Redistribution or publication of this document
by any means, is strictly prohibited.

2-2
SEQUENCE OF OPERATION
When the PowerCommand control is in the AUTO
mode, it will cause the generator set to start on re-
ceiving a signal from a remote device. The Power-
Command control will initiate a starter cranking sig-
nal and verify that the engine is rotating. The Power-
Command control will provide sufficient fuel to the
engine to accelerate to start disconnect speed. On
reaching that speed, the control will ramp the gener-
ator set to rated speed and voltage.
On reaching rated speed and voltage, the Power-
Command control checks the system bus voltage. If
no bus voltage is present, it will wait for a pulse from
a remote Master First Start Sensor. On receiving
that pulse, the control will signal the paralleling
breaker to close.
If bus voltage is present, the PowerCommand con-
trol will check for proper phase rotation, adjust the
generator set to the bus voltage and frequency lev-
el, and then synchronize the generator set to the
system bus. When a synchronous condition is
achieved, the control will send a signal to close the
paralleling breaker.
When the paralleling breaker is closed, the genera-
tor set will assume it’s proportional share of the total
load on the system bus.
PCC POWER ON / STANDBY MODE
Standby Mode
In the Standby (sleep) mode (selector switch S5 on
the Digital Board is set to the right and the generator
set is not running), the control’s operating software
is inactive and the LEDs and displays on front panel
are all off.
The operating software is initialized and the front
panel is turned on in response to a run signal or any
one of eight “wake up” inputs from remote sensing
switches.
The wake up signals are:
• Emergency Stop
• Low Coolant Level
• Low Coolant Temperature
• Low Fuel
• Customer Fault Inputs 2 and 3
• Run Selected on Run/Off/Auto Switch
• Remote Start Signal in Auto Mode
• Self Test switch
To activate and view the menu displays, press and
release the Self Test switch. The PCC will initialize
the operating software and permit operation of the
menu display panel. If no menu selections are
made, the power to the control panel will shut down
after 30 seconds.
Power On Mode
In the Power On (awake) mode (selector switch S5
on the Digital Board is set to the left), the PCC will
initialize the operating software and permit opera-
tion of the menu display panel. (See Figure 3-1 for
S5 location.) Power will stay on until switch (S5) is
set to the Standby mode. It is recommended that
switch S5 be left in the Power On mode in all ap-
plications, except those where auxiliary battery
charging is not available.
CAUTION
Electrostatic discharge will damage
circuit boards. Always wear a grounding wrist
strap when touching or handling circuit boards
or socket-mounted ICs and when disconnect-
ing or connecting harness connectors.
Redistribution or publication of this document
by any means, is strictly prohibited.
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Cummins Onan Generator & Control DFFA DFFB DFGA DFGB DFGC DFJA DFJB DFJC DFJD Complete Workshop Service Repair Manual
Thanks for taking the time to look at this Complete Service Repair Workshop Manual.
This able Manual covers every Service & Repair Procedure you will need.
DESCRIPTION:
You can now save yourself BIG money by doing your own repairs! This manual makes any service or repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of servicing & repairs.
Once you have ed this manual it is yours to keep forever. You can print out one page, chapter or the whole thing. You can also it to your tablet or smart phone if required.
MODELS COVERED:
All Models/Engines/Trim/Transmissions Types Are Covered.
CONTENTS:
This high quality Service Repair Workshop Manual covers all repair procedures A-Z.
Every repair and service procedure is covered.
COMPUTER REQUIREMENTS:
This able Manual will work on All PC & MAC Computers, tablets, mobile phones Etc. The only software needed is adobe reader which in most cases is already loaded onto your computer, if not can be ed for free.
INSTANT DELIVERY:
This manual will be instantly emailed to the email address you used when checking out after receiving your payment by Visa, MasterCard or PayPal.
Customer Satisfaction Guaranteed.
Thanks for taking the time to look at this Complete Service Repair Workshop Manual.
This able Manual covers every Service & Repair Procedure you will need.
DESCRIPTION:
You can now save yourself BIG money by doing your own repairs! This manual makes any service or repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of servicing & repairs.
Once you have ed this manual it is yours to keep forever. You can print out one page, chapter or the whole thing. You can also it to your tablet or smart phone if required.
MODELS COVERED:
All Models/Engines/Trim/Transmissions Types Are Covered.
CONTENTS:
This high quality Service Repair Workshop Manual covers all repair procedures A-Z.
Every repair and service procedure is covered.
COMPUTER REQUIREMENTS:
This able Manual will work on All PC & MAC Computers, tablets, mobile phones Etc. The only software needed is adobe reader which in most cases is already loaded onto your computer, if not can be ed for free.
INSTANT DELIVERY:
This manual will be instantly emailed to the email address you used when checking out after receiving your payment by Visa, MasterCard or PayPal.
Customer Satisfaction Guaranteed.