RENR5936 G3306 Gen Set © 2002 Caterpillar All Rights Reserved Printed in U.S.A. RENR5936 October 2002 G3306 Generator Set Electrical System Generator Sets: JCA1-UP CNR1-UP Engine: CTT1-UP PIN ORDER: A-B-C-D-E-F FIRING ORDER: 1-5-3-6-2-4 CCW ROTATION MAGNETO FACING DRIVE END OF MAGNETO CCW ROTATION ENGINE FROM THE ENGINE REAR ALTRONICS III MAGNETO G3306 ENGINE IGNITION HARNESS DIAGRAM J200 J062 GN/YL CONNECTOR CYL 1 COIL LH MTG BOLT J011 CYL 3 COIL LH MTG BOLT CYL 6 LH MTG BOLT WH WH WH WH J061 B J201 D J031 C F J051 J041 E J021 G F B A D C E A GN/YL J022 J032 GN/YL CYL J042 + B - B A - + CYL 6 J052 GN/YL 5 B A - + B A + - CYL 4 CYL 3 GN/YL WH WH B A - + A B + - CYL 2 CYL 1 A PIN HARNESS GN/YL J012 GN/YL J912 SEE APPROPRIATE DIAGRAM FOR SHUTOFF SYSTEM. WIRING HARNESS. PART OF ENGINE G J220 WH 1 2 FACING DRIVE END ALTRONICS III CCW ROTATION RUNNING SPARK OF MAGNETO 3306 OF ENGINE TO GND LUG MAG CASE GND RUNNING SPARK ALT 657G664 (#16-BK) 656G663 (#16-RD) NOTE E OPS WTS (NON-STANDARD) (NON-STANDARD) MOS NO NC C RD WH CUSTOMER WIRING ENGINE WIRING AIR OR ELECTRIC START SELF POWERED PROTECTION SYSTEM 3306 SI WITH MURPHY SWITCH GAGE ENGINE CONTROL SYSTEM LEGEND (NOT ENGINE HARNESS) PART OF MSG WIRING GND ESPB RD 1 BK WH 3 2 1 2 3 099G961 (#16-BK) 887G962 (#16-RD) OIL PRESSURE RETURNS BUTTON TO RUN POSITION. PRESS BUTTON TO SET SWITCH FOR START. 886G965 (#16-RD) 099G964 (#16-BK) 099G898 (#16-BK) 887G897 (#16-RD) WH BR BU 3 2 1 GND MSG SWITCH M1 M2 G (RH) MPU (RH) HRMMPU 2 1 WH BK 1 2 GND SHIELDED CABLE 659G660 1 2 NOTE W (ALTRONIC) GND MAG NOTE F BATT - + BC - + 352G653 (#6-RD) 352G653 (#6-RD) BATT STARTING AND CHARGING CIRCUITS 3306 885G994 (#16-RD) SEE APPROPRIATE DIAGRAM. PART OF IGNITION HARNESS. G 1 2 2 1 ELECTRIC START (LH) 151G353 (#6-BK) CB1 60A 068G152 (#10-WH) 069G150 (#10-RD) LHSM PS 352G752 (#6-RD) NOTE F SSS (#6-RD) 365G752 - AMM ALT + (LH) NOTE C TM - + HRM AIR START NOTE F NOTE F BATT NOTE W + - + - BC 60A CB1 (#6-RD) 365G752 AMM - + ST (LH) 50 50 52 51 50 50 L3 L1 53 X X X X G X X X X HARNESS AC WIRE GND HEAT SHRINK TO PANEL TBC INTERNAL COMPONENTS TO PANEL TO GSC CONTROL PANEL GENERATOR GENERATOR MOUNTED TERMINAL STRIP TS1 NOTE V NOTE T CT2 CT1 CT3 TS3 80 82 7 45 GENERATOR DIGITAL VOLTAGE REGULATOR TERMINAL STRIP SEE DETAIL A,B,& C FOR CONNECTION TO GENERATOR OUTPUT T2 170-6509, 170-6510 FOR 53 52 51 50 50 50 50 & GOVERNOR 50 52 51 53 L1 L3 SPECIFIC CONNECTIONS IN THE GENERATOR TERMINAL BOX. SEE 170-6507, 170-6508, CONTROL (OPTIONAL) 166-9274 166-9273 GOVERNOR CONNECTIONS -MPU -ACTUATOR -SENSOR POWER GSC CONNECTIONS -MPU -ENGINE SENSOR SIGNALS EMCPII DC CONNECTIONS 166-9272 126-3099 82 80 7 6 TS3 GENERATOR VOLTAGE REGULATOR (VR3) TERMINAL STRIP (OPTIONAL) T3 T1 NOTE W NOTE M NOTE M MAN. LIGHTS PANEL STOP STOP EMERGENCY START COOLDOWN STOP RESET DIAGNOSTIC AUTO AUT RESET OFF ENGINE LAMP PHASE SELECT TEST METER SHUTDOWN FAULT LOW LEVEL ALARM FAULT TEMP HIGH WATER ENGINE OVER CRANK OVERSPEED STOP EMERGENCY COOLANT STOP n/min -+ 4P-6407 AIR SILENCE ALARM DAMPER CLOSED LOW + - BATTERY BATTERY VOLTAGE CHARGER FAILURE FUEL LOW LEVEL NOT IN AUTO SYSTEM PRESSURE LOW OIL LOW OIL PRESSURE WARNING COOLANT LOW TEMP PRESSURE OIL LOW COOLANT TEMP HIGH I 0 T11-SLR1-A (L1) T13-SLR2-A T13-F15-2 T11-F13-2 T11-RPR-A T13-RPR-C (L3) T12-RPR-B (L2) T11-F13-2 T12-F14-2 T13-F15-2 80-POT-1 82-POT-3 30D-GPLO 75-TS2-SW1 2-PL1-1 2-RM-27 2-AUX-B 2-D1 38A-RM-16 2G-GPHI-2 1-ECS-6 81-ESPB-1 38A-AUX-A 38-GS-2 2-GPHI-1 17A-ALM-1 17-PLS-2 30A-ESPB-4 37-ECS-10 20 33-PL2-2 18 17B-ALM-1 17-RM-39 20 18 33-PLS-2 18 33A-PL2-2 2-PL2-1 2-GPHI-4 30A-GPLO 30B-ECS-1 81-RM-18 37-RM-1 1-RM-B(+) 30B-ESPB-4 2LA-PL1-1 18 33A-PL1-2 30C-GPLO 82-TBC-82 80-TBC-80 18A-TS2-ALM 17B-PLS-2 18 17A-RM-39 30-GPHO 18A-ALM-2 75-RPR-5 11-TSI-1 2L-PL2-1 2L-RM-27 30C-DRS-2 30D-RPR-6 30-ALM-7 63 51-RPR-1 T1-GEN T1/U T2-GEN T2/V T3-GEN T3/W 80-TS3-6 OR 8 50-TS1-50 52-TS1-52 51-TS1-51 61-RPR-2 82-TS3-7 53-TS1-53 61-TBC-61 51-TBC-51 L1-TBC-L1 L3-TBC-L3 42-SP-1 43-SP-3 73-TS1-73 14-TS1-74 41-RM-13 40-RM-14 76-TS1-76 77-TS1-77 89-F11-2 30-GPHO 40-GOV-D 41-GOV-C 42-GOV-K 43-GOV-J 11-F11-1 75-TS1-75 78-TS1-78 30-GOV-A 5-RM-B- GSC-16 (AC GROUND) GSC-17 (CHASSIS GND) GSC-6 (1C OUT) GSC-5 (1B OUT) GSC-12 (VCA OUT) GSC-11 (VBC OUT) GSC-10 (VAB OUT) GSC-4 (1A OUT) TS2-KWLR7 14-ECS-4 TS2-SPA 18-TS2-ALM UNUSED RDM-TS2-RDM SW4-TS2-SW4 SV--TS1-SV- SW3-TS2-SW3 UNUSED UNUSED SW2-TS2-SW2 35-ECS-5 TS2-SDA+ TS2-SDA- SW1-TS2-SW1 34-ECS-2 36-ECS-3 83-ESPB-3 ATBC-7 70-TS1-70 ATBC-4 ATBC-5 UNUSED 71-TS1-71 ATBC-1 TS1-SV+ 66-TS1-66 ATBC-6 65-TS1-65 ATBC-3 TS1-64 UNUSED TS1-67 ATBC-2 ATBC-8 UNUSED TS2-PDA- TS2-PDA+ 83-GSC-38 34-GSC-39 35-GSC-32 14-GSC-33 36-GSC-40 215 PDA--GSC20 PDA+-GSC19 SHIELD RDM-GSC-30 SW4-GSC-29 SW2-GSC-24 GSC36 18-GSC-35 SW3-GSC-25 SW1-GSC-23 SDA--GSC22 SDA+-GSC21 SHIELD KWLR7-GSC-34 KWLR2-RM-B+ GTS-255 TS2-KWLR2 GTS212 GTS256 2-TS1-2 28-TS1-28 27-TS1-27 29-TS1-29 1-TS1-1 7-TS1-7 6-TS1-6 3-TS1-3 13-TS1-13 17-TS1-17 30-TS1-30 4-TS1-4 14-TS1-14 21-TS1-21 23-TS1-23 22-TS1-22 20-TS1-20 19-TS1-19 18-TS1-18 5-RM-B- GND-TS1-30 21 22 8 5 A1 2 11 1 12 14 3 4 A2 7 ALM SW1 ALM SHD PDA- SDA- SHD SDA+ SPA PDA+ RDM 6 24 GND SW4 SW3 SW2 31 2 A1 4 1 11 8 11 21 3 5 7 10 A2 10 A2 8 9 24 12 14 22 32 34 5 28 10 26 27 24 25 19 20 22 23 15 16 17 18 8 . . IDLE Y G 2 1 1 2 1 2 21 JUMPER NOTE S NOTE U NOTE N POT ALM (OPTIONAL) 18 18 NOTE L TBC ATB PIGTAIL AND DEUTSCH PLUG WITH 8 WIRE HARNESS F13 F14 F15 50 51 61 52 53 L1 L3 80 82 1 2 3 4 5 6 7 8 NOTE AA 480VAC SHOWN) (OPTIONAL RPR 460V 600V OR TEST 380V 230V 120V n1 120 G Y 10 18 GPHI 1 2 3 4 4 3 2 1 A B C A B C A B C A B C 6 5 4 3 2 1 N A 18 7 A 8 9 B 3 6 5 2 1 4 18 SUB PAN (FRONT VIEW) (OPTIONAL) AUX RELAY K J D C F E H G B A -+ PWR ACT -+ MPU RATED POT. SPEED SPEED CONTROL ELECTRIC GOVERNOR 2301A (OPTIONAL) TERMINAL DESIGNATION CROSS REFERENCE GOVERNOR TERMINAL CHART GOVERNOR A B C D E F G H J K 8 12 11 7 4 9 10 3 6 5 9 10 1 2 1 2 2 5 7 8 2301A SPEED 8290 1724 ACTUATOR Y G INSTRUMENT DOOR (TOP VIEW WITH DOOR OPEN) B( ) 10 7-SR-30(ETR) 18 NOTE E RM (RELAY MODULE) B(-) NOTE E PLS (OPTIONAL) (ETS) 2 3 14 13 12 11 10 9 8 7 6 5 4 3 2 1 29 30 31 32 33 34 35 36 37 38 39 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 GSC Y Y G G 2 1 (OPTIONAL) PL1 ESPB(ETR) (OPTIONAL) SP NOTE P ECS G Y PL2 (OPTIONAL) G Y 18 18 3 4 2 1 3 1 2 10 7 8 9 6 5 2 3 4 1 2 1 2 1 3 1 2 NOTE F NOTE F SLM (OPTIONAL) NOTE G NOTE G NOTE E 18 18 G Y AVS T11-F1-2 DEVICE TERMINAL NO. WIRE IS DESTINED TO DEVICE ABBREVIATION THAT WIRE NO. WIRING EXAMPLE NOTE C 8 E D C B A SLR2 SL1 T21 21 E D C B A SLR1 L11 T23 21 SL2 L23 3 2 1 SS 5 6 4 SLR TABLE LINE LINE TO VOLT SETTING CHART SYNCHRONIZING RESISTOR TAP USE E-D 1760 USE E-C 2400 USE E-B 5600 USE E-B 5600 USE E-B 5600 USE E-A 7200 USE E-A 7200 480 416 400 380 300 240 208 ~A ~B ~C ~D ~E 1600 640 1760 3200 ENCLOSURE LEFT SIDE OF 9 10 11 12 13 14 1 2 3 4 5 6 7 ATBC TS2 DRS NOTE K NOTE K L 3 L GPLO NOTE L: REMOVE JUMPER IF REVERSE POWER RELAY (RPR) OPTION IS PROVIDED. NOTE M: SEGREGATE AC WIRING. FROM DC WIRING NOTE S: FOR 3500 ENGINES WITH WOODWARD 2301A GOVERNORS. NOTE T: NUMBER CT WIRES AT BOTH ENDS. NOTE V: MOUNT CURRENT TRANSFORMERS WITH POLARITY MARK FACING NOTE W: CONTROL PANEL GROUND WIRE SHALL BE 12 AWG WITH GREEN AND NOTE P: REMOVE THIS BLACK JUMPER WIRE NO.63, IF IT IS DESIRABLE TO NOTE N: JUMPER TERMINALS 11 & 12 FOR 8290 CONTROL ONLY. NOTE K: FOR EMCPII+ ONLY. MODULE (ALM) MAY BE INSTALLED IN THE PANEL INSTRUMENT DOOR RIGHT MOUNTING LOCATION. NOTE H: ALL WIRE SHALL BE STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION UNLESS OTHERWISE NOTED BY THE FOLLOWING SYMBOLS. NOTE G: WIRES TO BE CAPPED & SECURED WHEN NOT USED. PROVIDE WIRE ROUTING & HARDWARE TO PREVENT WIRE CHAFFING. NOTE F: WIRES T11 & T13 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SRL1 & 2) OF THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM). REFER TO "SLR TABLE" FOR PROPER CONNECTIONS. NOTE J: EITHER THE OPTIONAL SYNCHRONIZING LIGHT MODULE (SLM) OR ALARM 14 = 14 AWG WIRE 10 = 10 AWG WIRE 20 = 20 AWG WIRE G NOTE A: FOR 440 & 580 FRAME. USE 104-7287 GREEN & YELLOW STRIPED WIRE INSULATION. Y TURN OFF THE GSC, ALM & RAN VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION, IN ORDER TO LIMIT BATTERY DRAIN. IE: PRIME POWER APPLICATIONS. YELLOW STRIPED INSULATION RATED 90°C, 600 VAC, UL & CSA. WIRE SHALL BE LABELED "GND" & SHALL HAVE AN APPROPRIATELY SIZED FERREL AND RING TERMINAL. GENERATOR. NOTE U: FOR DELTA CONNECTED GENERATORS REMOVE JUMPERS BETWEEN H21, H22 AND H23. CONNECT A JUMPER FROM H21 TO T2, H22 TO T3 AND H23 TO T1. REMOVE T0. = NOTES FOR CONTROL PANEL NOTE C: REMOVE JUMPER BETWEEN TERMINAL 6 & 7 FOR NFPA99 ALARM MODULE. NOTE AA: VOLTAGE CONNECTION DETERMINED BY GENERATOR LINE TO LINE VOLTAGE. CONTROL PANEL (EMCPII+) COMPONENT LOCATIONS CONTROL PANEL (EMCPII+) INTERNAL COMPONENT LOCATIONS DETAIL A GENERATOR LINE LEADS GREEN/YELLOW CABLE GENERATOR GROUNDING STUD W V U N T3 T2 T1 T0 T3 T2 T1 Y Y Y DETAIL B (OPTIONAL) POWER TERMINAL STRIP GENERATOR CONNECTION T3 T2 T1 WIRES OF CONTROL PANEL HARNESS GENERATOR GROUNDING STUD GREEN/YELLOW CABLE N CUSTOMER LOAD CONNECTIONS T0 W V U T3 T2 T1 DETAIL C GENERATOR CONNECTIONS WIRES OF CONTROL PANEL HARNESS T3 T2 T1 W T3 V U N T2 T1 T0 TS4 (STTS) (OPTIONAL SHUNT TRIP CONNECTIONS) (OPTIONAL) GENERATOR MOUNTED 3 OR 4 POLE MOLDED CASE CIRCUIT BREAKER TS1 T0 TS1-2 TS1-13 GENERATOR GROUNDING STUD 47 28 SHUT-OFF 3.25 m 5.25 m 8.25 m 13.25 m WATER TEMPERATURE SENDER UNIT OIL PRESSURE STEP SWITCH LOW OIL PRESSURE ALARM SWITCH LOW WATER TEMPERATURE ALARM SWITCH HIGH WATER TEMPERATURE ALARM SWITCH GOVERNOR SYNCHRONIZING MOTOR START AIR SOLENOID VALVE STARTING MOTOR MAGNETIC SWITCH LOW WATER LEVEL ALARM SWITCH OPSU OIL PRESSURE SENDER UNIT ELECTRONIC GOVERNOR (SPEED SENSING) ELECTRONIC GOVERNOR (SPEED SENSING) PS POS PR PD RSBS RSS RNSS ST SSS SR SOL SMR SMMS SM SIG SEC SBS 2301 1724 WTSU WTS TSMS TS TM OPSS Z SOLENOID COIL START-STOP SWITCH TERMINAL STRIP MOUNTING STUD TERMINAL STRIP WATER TEMPERATURE SENDER UNIT WATER TEMPERATURE SWITCH ZIENER START SLAVE RELAY TACHOMETER OIL PRESSURE STEP SWITCH (OF ESS) PINION SOLENOID PRE-REGULATOR POWER DISTRIBUTION BOX REMOTE STOP-BYPASS SWITCH REMOTE START SWITCH REMOTE NORMAL STOP SWITCH STARTING MOTOR RELAY STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR STOP-BYPASS SWITCH SIGNAL SECOND POSITIVE (MAX ONE-WAY LENGTH) BATTERY CABLE SIZE STARTING 5m 0000 120 50 70 95 6 10 12 8 2 4 1 0 00 000 2.5m 3.25m 4m MISC TERMINAL POINT CABLE SIZE mm 2 GAGE SINGLE MOTOR (25 ) 5.5 m 3.5 m 8.75 m 17.5 m 14 m 9.5 m 2.25 m 3.75 m 6m 2m 15 m 24 m 30.25 m 21 m 26.5 m W/O STARTING MOTOR ALTERNATOR W/60 AMP CHART A ALTERNATOR W/35 AMP SYSTEM W/ ELEC HIGH WATER TEMPERATURE ALARM SWITCH LOW WATER TEMPERATURE ALARM SWITCH GSOV GSM GOV GND GM HWTAS HRM ESS ESPB ES EMSSS EGC EGA LWTAS LWLAS LOPAS LH NEG NC MSG MOS MAG MPU MS OS OPS/OPS3 OP F IA LOW WATER LEVEL ALARM SWITCH LOW OIL PRESSURE ALARM SWITCH MURPHY SWITCH GAGE MECHANICAL OVERSPEED SWITCH MAGNETIC PICKUP MECHANICAL OVERSPEED NORMALLY CLOSED OVERSPEED SWITCH (OF ESS) OIL PRESSURE SWITCH NEGATIVE OIL PRESSURE LEFT HAND MAGNETO ELECTRONIC SPEED SWITCH EMERGENCY STOP PUSH BUTTON EMERGENCY STOP ENGINE MOUNTED START-STOP SWITCH ELECTRIC GOVERNOR CONTROL ELECTRONIC GOVERNOR ACTUATOR GAS SHUT-OFF VALVE GOVERNOR SYNCHRONIZING MOTOR GOVERNOR MOTOR IGNITION ADAPTER GOVERNOR GROUND HOUR METER FUSE BC BATT AWG AMM ALT ASSV CT CB C D AMERICAN WIRE GAUGE AIR START SOLENOID VALVE CRANK TERMINATION (OF ESS) CIRCUIT BREAKER BATTERY CHARGER ABBREVIATIONS COMMON BATTERY DIODE AMMETER ALTERNATOR RELAY CONTACT (NORMALLY CLOSED) RELAY CONTACT (NORMALLY CLOSED) WATER TEMPERATURE SENDING UNIT BREAKDOWN DIODE BIDIRECTIONAL BREAKDOWN DIODE BIDIRECTIONAL RESISTOR MANUALLY OPERATED CONTROL OPERATED BY TURNING SPEED SWITCH CONTACT PRESSURE SWITCH GAGE SENDING UNIT OIL PRESSURE SENDING UNIT CHASSIS GROUND NOTE S NOTE S NOTE S NOTE S NOTE S NOTE S SMMS SASV GSM NOTE S GAS SHUT-OFF VALVE NOTE S NOTE S RELAY COIL CIRCUIT BREAKER GSOV SYMBOLS FOR DC SCHEMATICS JUMPER BETWEEN TERMINAL POINTS RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY OPEN) CUSTOMER WIRING SHIELDED WIRE ENGINE WIRING JUNCTION BOX WIRING JUNCTION BOX TERMINAL POINT DIODE DIODE FUSE FUSE RELAY COIL EMERGENCY PUSH BUTTON BACK CONNECTOR TO HARNESS. ASSV IS USED FOR AUTO START-STOP ONLY. NOTE V: CIRCUITS 126G192 AND 129G193 ARE NOT USED FOR POWERED SYSTEMS. TIE APPROPRIATE CAUTION AS THE RISK OF EXPLOSION COULD BE PRESENT. IN ACCORDANCE WITH CHARGER MANUFACTURERS RECOMMENDATIONS. USE A CURRENT LIMITING BATTERY CHARGER. CONNECTIONS SHOULD BE MADE NOTE W: THIS CONTACT NEEDS TO BE OPEN DURING CRANKING IF THIS IS NOT (NOT CUSTOMER WIRING) WHEN GENERATOR CONTROL PANEL IS PROVIDED. NOTE R: GOVERNOR MAGNETIC PICKUP WIRES ARE PROVIDED IN ENGINE WIRING START-STOP POWERED PROTECTION SYSTEMS WITH ELECTRIC STARTING. GAS ENGINE MODELS BY SUBSTITUTING THE APPROPRIATE LETTER FOR THE 3406 SI (FOR BREVITY). THE SAME CIRCUITS ARE ACTUALLY USED BY OTHER THE ENGINE MODEL. ALL CIRCUITS SHOWN INCLUDE THE LETTER "G" FOR THE NOTE T: THE LETTER SHOWN IN THE CENTER OF THE 7 DIGIT CIRCUIT ID REPRESENTS AND SR2 IS USED TO GROUND MAGNETO FOR ENGINE OVERSPEED AND EMERGENCY STOP. 4. SR1 CONTROLS POWER TO GAS VALVE FOR ALL TYPES OF ENGINE SHUT DOWN MODES CONTACTS BETWEEN TS4 AND TS5 FOR RUN MODE, AND OPEN SWITCH OR 3. FOR NON-AUTO START-STOP SYSTEMS A JUMPER IS PROVIDED BETWEEN TS4 AND TS5 FOR EXAMPLE: FOR A 3408SI, 411G460 BECOMES 411M460 E315 E314 E313 E267 E271 MODEL ENGINE NOTE N: JUMPER BETWEEN TS4 AND TS5 IS USED ONLY WITH NON-AUTO RELAY CONTACTS FOR STOP MODE. (OPSI & LOPASI) IS: 24VDC, 1.0 AMP RESISTIVE AND INDUCTIVE. NOTE P: THE CONTINUOUS CONTACT RATING OF THE OIL PRESSURE SWITCHES NOTE L: CUSTOMER SUPPLIED 24VDC POWER SOURCE G3412 G3408 G3406 G3306 G3304 SIZE LETTER "G". LETTER CKT IDENT X M N G V NOTE E: THE CONTINUOUS CONTACT RATING TO WATER TEMPERATURE SWITCH IS 24VDC. NEGATIVE SYSTEM VOLTAGE TO TERMINAL STRIP 29. REFER TO CHART A VOLTAGE MUST BE CONNECTED TO JUNCTION BOX TERMINAL STRIP 1 AND ELECTRICAL STARTING MOTOR OR A CHARGING ALTERNATOR, POSITIVE SYSTEM DASHED. IF ELECTRICAL PROTECTION SYSTEM USED ON ENGINE WITHOUT AN NOTE F: CUSTOMER TO FURNISH BATTERY, BATTERY CABLE, AND WIRES SHOWN DOUBLE SPEED CONTROL 2. FOR AUTO START-STOP SYSTEMS, CLOSE RUN/STOP SWITCH OR RUN RELAY G3408 & G3412 EG3P ACTUATOR 1. TO ENGAGE STARTER MOTOR, PROVIDE CONTACT BETWEEN TS21 AND TS26. NOTE H: WOODWARD ELECTRONIC GOVERNOR CONTROL TERMINAL IDENTIFICATION: WITH THE 2301 SPEED CONTROL ELECTRONIC OPTION. NOTE J: A FUSE (F4) OR OPTIONAL PRE-REGULATOR (PR) WILL BE PROVIDED (SHEET 1) FOR CORRECT WIRE SIZE. NOTE K: TYPICAL ENGINE CONTROL SEQUENCE SPEED ADJUSTMENT POT SPEED ADJUSTMENT POT OIL PRESSURE SPEED LIMITER OIL PRESSURE SPEED LIMITER BATT R MAG PICK-UP MAG PICK-UP V X Z Y W T U S EGA EGA SYMBOL ENGINE SALES BATT FUNCTION MODEL P 15 1 8 10 12 11 9 5 7 6 23 24 16 19 29 28 21 20 SPEED CONTROL 2 2301 LOAD-SHARE 2301A 16 IN POWER LINE TO BATTERY NOTE B: CUSTOMER TO PROVIDE AND INSTALL 20 AMP CIRCUIT BREAKER TACHOMETER IS USED ON ENGINE WITHOUT ELECTRONIC OVERSPEED NOTE C: CABLE SHIELD WIRE GROUNDED AT INSTRUMENT PANEL ONLY WHEN 10 AMPS RESISTIVE AND INDUCTIVE. PROTECTION. NOTES 8 5 12 11 3 10 7 9 1 6 10 8 7 9 4 5 3 2 SPEED CONTROL 8290 CONTROL 1724 ACTUATOR/ & G3406 G3304, G3306, 2301A 2 1 SPEED SENSOR OVERSPEED CONTACTOR AIR TEMPERATURE SWITCH (AFTER COOLER) COOLANT TEMPERATURE SWITCH MAGNETO IGNITION TRANSFORMERS GOVERNOR GENERATOR CONTROL PANEL COMPONENT LOCATIONS RAN REMOTE ANNUNCIATOR (FOR NFPA 110/99) Related Electrical Service Manuals Form Number SENR3581 SENR5359 SENR7939 System Operation : G3304 / G3306 Title 37/41/42 MT Starting Motors System Operation : SR4 Generator

RENR5936 G3306 Gen Set 29 GOV MPU B WH A BK GSOV A B NOTE V (ALTRONIC) MAG GND G FOR NOTES AND ABBREVIATIONS SEE OTHER SIDE OF SCHEMATIC AND OVERSPEED PROTECTION WITH EXTERNAL POWER SOURCE ENERGIZED TO RUN OIL PRESSURE, WATER TEMPERATURE, POWERED AND AUTO START-STOP 3306 SI STANDARD ENGINES ENGINE CONTROL SYSTEM CUSTOMER WIRING PART OF GENERATOR INTERCONNECT HARNESS ENGINE WIRING LEGEND 558G659 (#16 SHIELDED CABLE) 2 1 WITH AIR START BK B A EGA 2301 A B EGA 1724 A B 2 LWLAS 433G459 (#12-RD) 434G457 (#16-BK) 433G456 (#16-RD) 434G460 (#12-BK) 2 BK RD 1 NOTE H 3 WH RD 824G968 (#16-RD) 820G967 (#16-WH) 825G994 (#16-RD) LWTAS 2 1 1 BK BK 1 2 811G884 (#16-RD) 827G883 (#16-WH) 2 1 2 1 EGC V U JUNCTION BOX 34 31 33 32 30 129G193 (#16-BK) NOTE T 126G192 (#16-RD) NOTE T HWTAS 656G663 (#16-RD) 657G664 (#16-BK) (RH) HRMMPU 1 2 ASSV 2 1 (RH) ESSMPU NOTE F (LH) 1 352G653 (#6-RD) (LH) ALT + + - 2 1 2 NOTE C 2 1 NOTE F NOTE W + HRM + 365G752 (#6-RD) AMM 60A - CB1 BATT - - + BC NOTE F NOTE F TM - 623G658 (#16-WH) 622G662 (#16-OR) OPSU WTSU 3 2 1 GSM BK RD 416G551 (#16-BK) 415G550 (#16-RD) 2 1 1 2 NOTE E 806G870 (#16-RD) 819G869 (#16-WH) WH BK RD 2 3 1 WTS 3 2 1 872G873 (#18-SHIELDED CABLE) RD BK WH 1 3 2 807G961 (#16-WH) 803G963 (#16-BK) 802G962 (#16-RD) 028G099 (#16-GN/YL) 25 27 28 26 24 23 22 21 20 19 18 16 17 15 14 5 13 12 11 10 7 9 8 6 3 4 2 1 NOTE L 660G872 (#18-SHIELDED CABLE) ESS 1 4 5 2 3 BK CU WH 7 6 CUSTOMER WIRING ENGINE WIRING OPSU 558G659 (#16 SHIELDED CABLE) NOTE T 151G157 (#16-BK) 029G151 (#10-BK) NOTE F (LH) LHSM 151G157 BC BATT NOTE F NOTE W - + PS - + 150G166 (#10-RD) 150G264 (#6-RD) 60 CB1 12.5 CB2 (RH) HRMMPU GOV MPU 151G353 (#6-BK) (LH) ALT A B LEGEND WH BK GSOV B A (ALTRONIC) 026G158 (#16-RD) MAG GND (RH) ESSMPU G 2 1 HWTAS HRM 152G156 (#10-WH) 365G752 (#6-RD) POWER DISTRIBUTION BOX NOT ENGINE WIRING PART OF PD WIRING - 159G167 (#10-RD) SMMS 352G653 (#6-RD) 1 AMM + - 657G664 (#16-BK) 656G663 (#16-RD) +- 2 2 1 2 1 NOTE C TM BK RD WH 001G150 (#10-RD) 3306 SI STANDARD ENGINES JUNCTION BOX 1 PART OF GENERATOR INTERCONNECT HARNESS 824G968 (#16-RD) 820G967 (#16-WH) NOTE H FOR NOTES AND ABBREVIATIONS SEE OTHER SIDE OF SCHEMATIC AND OVERSPEED PROTECTION WITH EXTERNAL POWER SOURCE ENERGIZED TO RUN OIL PRESSURE, WATER TEMPERATURE, AUTO START-STOP WITH ELECTRIC START ENGINE CONTROL SYSTEM LWLAS NOTE R B A EGA 2301 EGA 1724 A RD BK B BK BK GSM LWTAS 825G994 (#16-RD) 2 1 3 2 WTSU 1 BK WH RD 2 1 3 2 1 623G658 (#16-WH) 622G662 (#16-OR) 2 434G457 (#16-BK) 433G456 (#16-RD) 434G460 (#12-BK) 433G459 (#12-RD) 2 1 2 1 811G884 (#16-RD) 827G884 (#16-WH) 2 1 803G963 (#16-BK) 802G962 (#16-RD) 807G961 (#16-WH) 806G870 (#16-RD) 819G869 (#16-WH) 872G873 (#16-SHIELDED CABLE) 660G872 (#16-SHIELDED CABLE) NOTE E WTS 3 1 2 BK WH RD 3 BK RD 2 1 3 2 1 416G551 (#16-BK) 415G550 (#16-RD) 1 2 EGC (#16-GN/YL) V U 34 33 32 23 31 30 29 28 27 26 25 24 17 22 21 20 19 18 028G099 8 16 15 14 13 12 11 10 9 4 7 6 5 3 2 1 ESS CU 1 2 BKWH 3 4 7 6 5 POWERED PROTECTION SYSTEM 87 ELECTRONIC 13,17,29 SPEED SWITCH 38 39 40 41 44 45 46 47 48 42 43 51 52 53 54 55 49 50 58 59 60 61 62 56 57 67 68 65 66 63 64 BATT CB720A 11 TM MPU HRM MPU MPU ESS GOV SR1 30 87 30 2 30 SR2 3 4 5 6 7 2 9 10 11 12 13 14 8 1 17 18 19 20 21 15 16 23 24 25 26 27 28 22 30 31 32 33 34 29 37 36 35 ESPB D3 ESS (OS) 6 D2 8 DISTRIBUTION ESS CB5 10A 2 SEC. T.D.O. (CT) 11 BOX POWER 12 10 1A 4A 4B 3A 3B ES PB 7 9 OPSU D12 NOTE P OPS1 2B 1B ES PB 2A MS SM 1 3 2 D7 CB2 12.5A 60A CB1 SMMS + BATT PS - GAS SHUT-OFF MAGNETO SHUTDOWN (GROUND) D9 MAG GSOV LWTAS HWTAS LWLAS 2 25 6 1 1 3 ESS 2 4 1 WTSU G A ( ) BATT SWITCH LO/HI IDLE NOTE R +- HRM VALVE 29 28 5 B EGA ( ) POTENTIOMETER ADJUSTMENT SPEED D1 LWTAS SIGNAL LWLAS SIGNAL HWTAS SIGNAL 20 33 34 27 19 NOTE J 0.75A F4 STARTING MOTOR PINION SOLENOID STARTING MOTOR MAG SWITCH SLAVE RELAY 2, 45 SLAVE RELAY 1, 42 PS NOTE P LOPAS1 SR2 30 87a 85 85 3 2 1 2 D4 26 2 3 WTS 51 SR1 D10 D11 SR2 86 86 GSM 1 3 SM (AUTO START-STOP) AMM ALT STARTER CONTACTOR STARTER CONTACTOR SWITCH GEAR SUPPLY BATTERY CHARGER WT SIGNAL (GAUGE) OP SIGNAL (GAUGE) E-STOP SHUTDOWN NORMAL RUN SIGNAL GOVERNOR SYNC MOTOR START/STOP SWITCH START/STOP SWITCH CRANK TERMINATE OS SHUTDOWN LOPAS SIGNAL 23 22 14 13 12 16 18 15 5 NOTE K LOP SHUTDOWN WT SHUTDOWN 7 4 8 6 24 21 26 1 BC + - 3306 SI STANDARD ENGINES FOR NOTES AND ABBREVIATIONS SEE OTHER SIDE OF SCHEMATIC 24VDC EXTERNAL POWER SUPPLY AUTO START-STOP WITH ELECTRIC START ENGINE CONTROL SYSTEM GROUND CHASSIS Z Y W X U V CONTROL SPEED ( ) ( ) P S T ( ) ( ) ( ) PR R (NOTE H) CONTROL ELECTRONIC GOVERNOR DC SCHEMATIC FOR CUSTOMER SWITCH GEAR SEE NOTE K FOR REQUIREMENTS 1 24 26 8 6 4 15 7 5 21 14 12 18 16 13 SLAVE RELAY 2, 44 SLAVE RELAY 1, 41 19 27 MAGNETO SHUTDOWN (GROUND) 34 33 20 2 BATT 46 63 66 67 65 64 62 61 59 60 58 56 55 57 52 54 53 49 51 50 48 47 45 44 42 41 43 40 39 38 35 37 36 29 32 34 33 31 30 28 27 26 25 24 SPEED SWITCH ELECTRONIC 13,17,29 MPU HRM MPU GOV MPU ESS TM 2 2 LO/HI IDLE HRM +- NOTE R SWITCH 6 3 2 4 ESS 5 1 HWTAS LWTAS 1 BATT ( ) ( ) EGA 87 SR1 11 20A CB7 30 30 30 SR2 87 OPSU ESPB 6 3B 3A ESS (OS) D2 9 7 8 D12 4B 4A 1 25 G GSOV A B MAG WTSU D9 VALVE 29 28 GAS SHUT-OFF 22 23 85 SR1 D10 85 D11 SR2 3 1 86 86 51 (CT) T.D.O. 2 SEC. 1 18 22 21 23 20 19 15 17 16 14 13 11 12 10 8 7 9 4 6 5 3 2 ESPB 1B 12 11 10 ESS D3 2B 2A 1A ESPB 10A CB5 NOTE P 2 3 1 OPS1 D7 D4 SV SA 26 NOTE P LOPAS1 2 2 3 WTS 3 1 GSM 29 AIR START SOLENOID VALVE (AUTO START-STOP) POWERED PROTECTION SYSTEM BATT + - FOR NOTES AND ABBREVIATIONS SEE OTHER SIDE OF SCHEMATIC 24VDC EXTERNAL POWER SOURCE WITH AIR START AND ELECTRIC SOLENOID 3306 SI STANDARD ENGINES ENGINE CONTROL SYSTEM ELECTRONIC GOVERNOR POTENTIOMETER ADJUSTMENT SPEED D1 LWLAS SIGNAL HWTAS SIGNAL LWTAS SIGNAL 0.75A F4 NOTE J CHASSIS GROUND Z Y X R P CONTROL U V W T S SPEED ( ) ( ) ( ) ( ) ( ) PR (NOTE H) CONTROL WT SIGNAL (GAUGE) OP SIGNAL (GAUGE) NORMAL RUN SIGNAL E-STOP SHUTDOWN OS SHUTDOWN LOPAS SIGNAL AUTO START-STOP DC SCHEMATIC START/STOP SWITCH START/STOP SWITCH GOVERNOR SYNC MOTOR NOTE K LOP SHUTDOWN CRANK TERMINATE WT SHUTDOWN SWITCH GEAR SUPPLY STARTER CONTACTOR AIR SOLENOID VALVE BATTERY CHARGER - + BC JUNCTION BOX WIRING 27 SR2-85-D11 TSMS 32 D1 34 33 D9 31 30 28 29 SR2 TSMS-SR2-30 TS30-SR1-87 TS28-SR1-86 TS11-CB7 TS24-CB5 SR1 87 85 30 87a 86 CUSTOMER WIRING LEGEND TS18-LOPAS1-3 SR2-86-D11 D11 30 85 87 86 87a SR2-86-SR2-30 12 24 25 23 22 26 D4 18 20 21 19 16 17 14 15 13 2 NOTE N 7 8 9 10 11 3 6 5 4 1 17 18 12 15 14 13 11 10 9 8 16 6 5 4 3 1 2 7 ESS5-D10 TS12-ESS7 TS25-SR2-87 TS21-ES2A TS14-D7 TS14-SR1-85 TS13-ES4B SR1-85-D10 ESS5-SR1-86 TS2-ES2B TS5-LOPAS1-1 TS11-SR1-30 TS6-ES3A TS6-ESS10 TS5-OPS1-1 TS1-CB5 D10 TS12-SR2-85 D7 TS5-LOPAS1-1 LOPAS1 ESS12-ES1A D7-0PS1-2 D2 D3 ESS7-ES4A TS8-OPS1-3 OPS1 ESS9-ES1B ESS11-ES3B OIL STEP COM COM OVERSPEED PICK-UP SIG SH COM VDC 8-40 + - NO TERM CRANK COM ESS NC NO NO NC LATCH STEP OIL NC AND OVERSPEED PROTECTION ENERGIZED TO RUN OIL PRESSURE, WATER TEMPERATURE, WITH OR WITHOUT AUTO START-STOP JUNCTION BOX WIRING DIAGRAM POWERED PROTECTION SYSTEM 3306 SI STANDARD ENGINES FOR USE WITH SWITCH GEAR CB5 CB7 2 2 1 3 3 1 D12 4 3 2 4 (B) 1 3 ES3B-CB5 ES 1 (A) 2 MAGNETO STARTING MOTOR PINION SOLENOID (NOTE H) CONTROL ELECTRONIC GOVERNOR 1 2 62 64 63 59 60 61 58 57 56 50 55 54 53 52 51 WITH GAS VALVE RESET MAGNETIC G SWITCH M1 M2 S 2 WTS MOS 1 O NO OPS 26 44 49 48 47 46 45 38 39 40 41 43 32 33 34 35 36 37 27 31 28 29 30 25 21 22 23 24 15 18 20 19 17 16 9 11 12 13 14 10 4 5 6 7 8 1 2 3 AMM NOTE J IGNITION 1 ELECTRIC START (ALTRONIC III) MAGNETO VALVE COIL GAS VALVE 10 JUMPER 9 8 6 7 4 5 3 IGNITION 2 G SWITCH LO/HI IDLE SSS (BY CUSTOMER) HRM MPU + HRM - MPU GOV OFF ST MPU CB160A SSS PS POTENTIOMETER ADJUSTMENT SPEED () () EGA TM 2 1 MAGNETO 1 2 E6 CONTROL SPEED PR BY CUSTOMER Z T W X Y V U ALT 0.75A D1 F4 () () P S PS GROUND CHASSIS () () R () SM GSM SELF POWERED PROTECTION SYSTEM BATT + - (ELECTRIC START) BC + - WITHOUT GAS VALVE 50 AND MECHANICAL OVERSPEED PROTECTION ENERGIZED TO SHUTDOWN OIL PRESSURE, WATER TEMPERATURE NO EXTERNAL POWER SOURCE REQUIRED AIR OR ELECTRIC START SELF POWERED PROTECTION SYSTEM 3306 SI STANDARD ENGINES ENGINE CONTROL SYSTEM DC SCHEMATIC POTENTIOMETER ADJUSTMENT MAGNETIC BATT AIR START + 80 MFD 250V 1 3 E6 GND 10 GOVERNOR SYNC MOTOR 2 1 (ALTRONIC III) MAGNETO 45 49 48 47 46 38 39 40 41 43 44 32 34 35 36 37 33 27 31 28 29 30 RESET G MPU GOV SSS (BY CUSTOMER) 15 MPU HRM 21 24 25 26 22 23 20 19 18 17 16 CB1 10 12 13 14 11 4 5 6 7 8 9 MPU 60A SWITCH LO/HI IDLE HRM +- NOTE R SPEED EGA () TM () 1 2 3 (NOTE H) ELECTRONIC GOVERNOR M1 G M2 S SWITCH 1 2 BY CUSTOMER D1 NOTE J 0.75A F4 - AMM ALT S SPEED CONTROL GROUND CHASSIS Y Z W X V U T () R () () PR () () P OPS WTS MOS O 2 1 NO MOTOR GOVERNOR SYNC CONTROL GSM 7 6 (ELECTRIC START) SELF POWERED PROTECTION SYSTEM BC + - GROUNDING SCREW STRIP REGULATOR TERMINAL GENERATOR VOLTAGE B B OP1 OC1 WT1 OS1 LFI LWTI GENERATING B TS1-28 TS1-20 TS1-37 TS1-43 TS1-44 10 9 8 7 6 4 3 5 1 TS1-42 2 TBAM-102 TS1-28 TS1-24 28 24 102 RAN (110) TS1-41 TS1-24 OPS3 P1 P2 3 2 1 (BK) (WH) 1 2 3 P2 P1 JUNCTION BOX REF NOTE HH E4 E3 A B G H E F C D J K 11 12 A A TS26 TS24 TS23 TS22 TS21 TS20 TS19 SPEED POT PWR ACT MPU IDLE RATED TS1-49 TS1-48 TS1-47 TS1-44 TS1-43 TS1-42 TS1-41 TS1-40 TS1-37 TS1-28 TS1-26 TS28 GENERATOR REF TS19 TS18 TS17 TS14 TS13 TS12 TS8 TS7 TS6 TS5 TS1-23 TS1-22 TS1-21 TS4 TS1-20 TS1-19 TBA-19 TBA-18 TBA-17 TBA-14 TBA-13 TBA-12 TBA-8 TBA-7 TBA-6 TBA-5 TS17 TBA-4 TS1-18 TS1-17 TS14 TS13 TS1-14 TS12 TS10 TS8 TS7 TS6 TS5 TS18 TS4 TS1-13 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 TS1-12 TS1-10 A3 A2 A1 TS1-8 (BU) (RD) (BK) 2 2 1 1 12 8 12 11 7 17 16 14 15 13 12 11 10 BCF (IF REQ'D) 11 9 4 6 (IF PROVIDED) BATTERY CHARGER 9 8 7 10 3 5 8 6 8 7 5 7 5 9 9 2 10 10 1 K J 27 H G (OPTIONAL) F E D A C B (OPTIONAL) A GREEN/ YELLOW TS1-7 2 1 TS1-6 T3 T2 T1 TS1-5 TS1-24 GND TS1-4 TBB 48A 49A 48 49 47 46 45 44 43 42 41 40 38 37 36 28 28 26 24 24 6 22 21 20 19 18 17 16 15 14 13 TS28 TS26 TS24 TS23 TS22 TS21 12 23 70 10 8 7 6 5 4 TBA TBC TS3-7 TS3-6 TS1-L3 TS1-L1 TS1-53 TS1-52 F3 F2 F1 TS1-51 TS1-50 28 26 24 23 22 21 A 82 80 L3 L1 53 52 61 51 50 T2 19 18 17 16 15 14 13 12 8 7 6 5 4 82 80 E4 TS3 TBC-L3 TBC-L1 E3 22 50 51 106-TBAM 52 53 L1 L3 A3 A2 A1 TS1 TS1 TS1 26 7 6/8 TBC-53 TBC-52 TBC-51 TBC-50 FM T0 6 GREEN/YELLOW WIRE GND RAN (99) 2 TERMINAL DESIGNATION CROSS REFERENCE GENERATOR OUTPUT FOR CONNECTION TO CONTROL PANEL REF TS1-16 TS1-15 5 4 GOVERNOR TERMINAL CHART BCMS 2301A SPEED 8290 1724 2301 SPEED 3 1 RAN SEE DETAIL A TBA-20 TS20 2 TS16 TS15 TBA-16 TBA-15 TBAM 106 105 102 GOVERNOR WH BK TS27 2 20 BATT NOTE JJ NOTE GG NOTE FF 1 NOTE EE NOTE KK MPU NOTE HH 0852 9 6 3 1 4 7 T0 T1 T2 T3 X1 WH X2 BK X1 WH X2 BK X1 WH X2 BK SEE DETAIL A,B,C FOR GENERATOR LINE LEAD CONNECTION OPTIONS POWER GENERATOR 1-2-3 PHASE ROTATION CT1 CT2 CT3 ALARM MODULE (IF REQ'D NFPA-110) FOR ENERGIZED TO RUN ONLY INFORMATION WIRING FOR ADDITIONAL WIRING REFER TO JUNCTION BOX TO DC CIRCUITRY FOR SPARK IGNITED ENGINE EQUIPPED WITH STOICHIOMETRIC FUEL SYSTEM. TS27 NOTE DD NOTE BB TO TS4 (STTS) TBA-21 TBA-22 TBA-23 TBB-24 TBB-26 TBB-28 APR-6 APR-2 APR-3 APR-4 APR-5 TBB-47 TBB-44 TBB-43 TBB-49 TBB-42 TBB-41 TBB-40 TBB-37 42 41 40 37 S B B (OPTIONAL) SPEED CONTROL 49 2301,2301A,8290 48 47 ELECTRIC GOVERNOR 44 43 TBB-48 SESL27 NOTE MM GENERATOR VOLTAGE REGULATOR TERMINAL STRIP GROUNDING SCREW NOTE KK NOTE DD NOTE E NOTE FF NOTE GG NOTE JJ 20 102 105 106 TBAM TBA-15 TBA-16 TS15 TS16 2 TS20 TBA-20 SEE DETAIL A 1 3 BCMS TO DC CIRCUITRY 1 2 3 4 5 TS1-15 TS1-16 SIEC E G F CONTROL PANEL REF FOR CONNECTION TO GENERATOR OUTPUT RAN (99) PWM NOTE BB GND GREEN/YELLOW WIRE 6 T0 FM TBC-50 TBC-51 TBC-52 TBC-53 68 / 7 26 TS1 TS1 TS1 A1 A2 A3 L3 L1 53 52 106-TBAM 51 50 22 TBC-L1 TBC-L3 TS3 80 82 4 5 6 7 8 12 13 14 15 16 17 18 19 T2 50 51 61 52 53 L1 L3 80 82 21 22 23 24 26 28 TS1-50 TS1-51 F1 F2 F3 TS1-52 TS1-53 TS1-L1 TS1-L3 TS3-6 TS3-7 TBC TBA 4 5 6 7 8 10 70 23 12 TS21 TS22 TS23 TS24 TS26 TS28 13 14 15 16 17 18 19 20 21 22 6 24 24 26 28 28 36 37 38 40 41 42 43 44 45 46 47 49 48 49A 48A TBB TS1-4 GND TS1-24 TS1-5 T1 T2 T3 TS1-6 TS1-7 GREEN/ YELLOW TO TS4 (STTS) 7 8 9 BATTERY CHARGER (IF PROVIDED) BCF (IF REQ'D) 10 11 12 13 15 14 16 17 TS1-8 A1 A2 A3 TS1-10 TS1-12 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 TS1-13 TS4 TS18 TS5 TS6 TS7 TS8 TS10 TS12 TS1-14 TS13 TS14 TS1-17 TS1-18 TBA-4 TS17 TBA-5 TBA-6 TBA-7 TBA-8 TBA-12 TBA-13 TBA-14 TBA-17 TBA-18 TBA-19 TS1-19 TS1-20 TS4 TS1-21 TS1-22 TS1-23 TS5 TS6 TS7 TS8 TS12 TS13 TS14 TS17 TS18 TS19 GENERATOR REF TS28 TS1-26 TS1-28 TS1-37 TS1-40 TBA-21 TBA-22 TBA-23 TBB-24 TBB-26 TBB-28 TS1-41 TS1-42 TS1-43 TS1-44 TS1-47 TS1-48 TS1-49 TS19 TS20 TS21 TS22 TS23 TS24 TS26 JUNCTION BOX REF 27 RAN TS27 BK WH RD BK WH RD TS1-24 TS1-41 RAN (110) 102 24 28 TS1-24 TS1-28 TBAM-102 2 TS1-42 1 5 3 4 6 7 8 9 10 TS1-44 TS1-43 TS1-37 TS1-20 TS1-28 TS27 B BATT S B B 3 2 1 GENERATING LWTI LFI OS1 WT1 OC1 OP1 B B CT3 CT2 CT1 POWER GENERATOR 1-2-3 PHASE ROTATION SEE DETAIL A,B,C FOR GENERATOR LINE LEAD CONNECTION OPTIONS X2 BK X1 WH X2 BK X1 WH X2 BK X1 WH T3 T2 T1 T0 7 4 1 3 6 9 2 5 8 0 (IF REQ'D NFPA-110) ALARM MODULE APR-6 APR-2 APR-3 APR-4 APR-5 TBB-47 TBB-44 TBB-43 SIEC-F SIEC-G SIEC-E TBB-49 TBB-42 TBB-41 TBB-40 TBB-37 PWM-S PWM-B 42 41 40 37 S B B 49 48 47 44 43 PWM-B TSB TSS TSB A TBB-48 TS-B TS-S TS-B FOR ENERGIZED TO RUN ONLY SESL27 REFER TO JUNCTION BOX WIRING FOR ADDITIONAL WIRING INFORMATION ADJ. POT TO SPEED FOR SPARK IGNITED ENGINES EQUIPPED WITH LEAN BURN SI ENGINE CONTROL. TS1-27 FOR ENERGIZED TO RUN ONLY REFERENCE 3N7325 ANNUNCIATOR PANEL FOR MORE DETAIL. REMOTE ANNUNCIATOR PANEL. JUMPER WIRE BETWEEN TS1-24 AND TS1-40 REQUIRED ONLY FOR USE WITH NOTE BB: NOTE KK: JUMPER PROVIDED ON WOODWARD 8290 ELECTRONIC GOVERNOR CONTROLS ONLY. NOTE MM: PANEL HARNESS WIRE NO. 82 TO TERMINAL NO. 7. THE JUMPER BETWEEN VOLTAGE REGULATOR TERMINALS 4 AND 7. CONNECT CONTROL VR3 (COMPLETELY ENCLOSED) OR VR4 VOLTAGE REGULATOR IS PROVIDED. REMOVE CONNECT CONTROL PANEL HARNESS WIRE NO. 80 TO TERMINAL NO. 6 WHEN THE REMOVE JUMPER ON WOODWARD 8290 ELECTRONIC GOVERNOR CONTROL IF OPS3 IS PROVIDED. (FOR GENERATING INDICATION) ONLY WHEN OPTIONAL GENERATOR SET REMOTE ANNUNCIATOR PANEL IS PROVIDED. TO BE WIRED BY CUSTOMER TO ENGINE REMOTE STARTING INITIATE REFERENCE 7C3084 MODULE GP. VARIOUS OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL. VARIOUS CUSTOMER SWITCHES CAN BE ACCOMMODATED FOR INTERFACE WITH NOTE GG: NOTE JJ: NOTE FF: NOTE EE: NOTE DD: NOTE HH: AUXILIARY CONTACT (N.O.) ON EMERGENCY SIDE OF TRANSFER SWITCH REQUIRED CONTACT (N.O.) IN AUTO TRANSFER SWITCH. NOTES: SI PACKAGE GENERATOR SETS WIRING DIAGRAM SI PACKAGE GENERATOR SETS WIRING DIAGRAM SI PACKAGE GENERATOR SETS DIAGRAM - WIRING G3306 GENERATOR SET 4P-5636 CHG 06 4P-9680 CHG 02 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L 19 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A B C D E F G H I J K L 18 18 T1 T3 T1 T3