© 2006 International Truck and Engine Corporation
Printed in the United States of America
SERVICE MANUAL
INTERNATIONAL® DT 466E, 530E, 466, 530, and HT 530
DIESEL ENGINE
Model Year 2000 and Up
EGES-210-1
SERVICE MANUAL
INTERNATIONAL® DT 466E, 530E, 466, 530,
and HT 530 DIESEL ENGINE
EGES-210-1
Model Year 2000 and Up
ENGINE SERVICE MANUAL I
Table of Contents
Foreword...................................................................................................................1
Service Diagnosis ........................................................................................................2
Safety Information........................................................................................................3
Introduction................................................................................................................5
Mounting Engine on Stand............................................................................................33
Turbochargers...........................................................................................................39
Manifolds..................................................................................................................59
Cylinder Head and Valves..............................................................................................69
Rocker Arm Assembly, Camshaft Assembly, Tappets, and Push Rods......................................113
Power Cylinders........................................................................................................133
Vibration Damper, Crankshaft, Main Bearings, Flywheel, and Crankcase...................................165
Timing Gear Train and Front Cover.................................................................................221
Lubricating Oil Pump, Oil Filter, and Cooler......................................................................243
Water Pump and Thermostat........................................................................................259
Engine Electrical.......................................................................................................277
High-pressure Lube Oil System.....................................................................................299
Fuel System.............................................................................................................309
Terminology.............................................................................................................319
Specifications..........................................................................................................327
Torque Information....................................................................................................341
Special Tools............................................................................................................351
EGES-210-1
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
Follow all warnings, cautions, and notes.
© 2006 International Truck and Engine Corporation
II ENGINE SERVICE MANUAL
EGES-210-1
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
Follow all warnings, cautions, and notes.
©2006 International Truck and Engine Corporation
ENGINE SERVICE MANUAL 1
Foreword
This manual is part of a series of publications
intended to assist service technicians in maintaining
International® diesel engines.
Due to a commitment of continuous research and
development, some procedures, specifications, and
parts may be altered to improve International®
products and introduce technological advances.
Periodic revisions may be made to these publications
and mailed automatically to “Revision Service”
subscribers. When ordering publications, the latest
revision will be supplied.
NOTE: International® diesel engines are installed in
many different applications. It is not always possible
to illustrate the exact surroundings of the working area
in photographs.
When ordering additional copies of this publication or
any other International Truck and Engine Corporation
publication, refer to the following contact information:
International Truck and Engine Corporation
Printing and Distribution Services
C/O Moore Wallace North America
1750 Wallace Avenue
St. Charles, IL 60174
Telephone: 630-313-7507
Technical Service Literature
1171734R7 DT 466E, 1999, 2003 Model Year
Operations and Maintenance
Manual
1171735R5 International 530E, 1999-2003
Model Year Operations and
Maintenance Manual
EGES 210-1 Engine Service Manual
EGES 175-1 Diagnostic Manual
EGES 180-1 Hard Starting No Starting
Diagnostic Form
EGED 185-1 Electronic Control System
Diagnostic Form
EGES-210-1
Read all safety instructions in the "Safety Information" section of this manual before doing any procedures.
Follow all warnings, cautions, and notes.
© 2006 International Truck and Engine Corporation
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2000-2008 Navistar International DT466/DT466E/DT530/DT530E/HT530 Diesel Engines OEM Service & Repair Manual
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Full Search Facility
Print one or all pages of your manual
This highly detailed factory OEM service and repair manual is designed for the Navistar International DT466, DT466E, DT530, DT530E, and HT530 Diesel Engines from 2000 to 2008. It provides step-by-step instructions and detailed illustrations, making it ideal for both do-it-yourself enthusiasts and professional mechanics. The manual covers the complete disassembly process, with hundreds of photos and illustrations guiding you through every service and repair procedure.
The manual covers the following models:
- Navistar International DT466 Diesel Engine
- Navistar International DT466E Diesel Engine
- Navistar International DT530 Diesel Engine
- Navistar International DT530E Diesel Engine
- Navistar International HT530 Diesel Engine
This OEM service and repair manual includes comprehensive sections on service diagnosis, safety information, introduction, mounting engine on stand, turbochargers, manifolds, cylinder head and valves, rocker arm assembly, camshaft assembly, tappets and push rods, power cylinders, vibration damper, crankshaft, main bearings, flywheel, crankcase, timing gear train and front cover, lubricating oil pump, oil filter and cooler, water pump and thermostat, engine electrical, high-pressure lube oil system, fuel system, terminology, specifications, torque information, special tools, and more.
The manual is delivered in PDF format, compatible with all versions of Windows and Mac, and requires Adobe Reader and Win to access. There is no waiting time, and all pages are printable, providing a cost-effective solution to keep your vehicle running reliably.
