LIEBHERR D924T-E/TI-E, D926T-E/TI-E Diesel Engine Operation & Maintenance Manual

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en Operating manual Diesel engine D924 T-E/TI-E - D926 T-E/TI-E Document identification Order number: 9076418 Version: 17.11.2004 Document version: 04 Author: LMB/Abteilung-BE-MD3 Product identification Type: D924 T-E/TI-E - D926 T-E/TI-E Serial number: 2000010000 Address Address: LIEBHERR MACHINES BULLE S.A. 45, rue de l'Industrie CH-1630 BULLE SWITZERLAND Manufacturer Name: LIEBHERR MACHINES BULLE S.A chodina@live.co.uk chodina@live.co.uk

Operating manual D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR Machine data: Complete the following details upon delivery of your diesel engine. *This details are indicated on the identification plate of the diesel engine. This will also prove beneficial when ordering spare-parts. * Diesel engine ident. no.: . . . . . . . . . . * Diesel engine serial no.: . . . . Date of initial start-up: . . / . . / . . LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR Foreword This operating manual has been compiled for the operator and the maintenance personnel of the diesel engine. It includes information regarding: – Technical data – Safety requirements – Operation and servicing – Maintenance The operating manual is to be read thoroughly and referred to before initial start-up and at regular periods thereafter by each person contracted to carry out work with/on the diesel engine. Tasks with or on the diesel engine for example include: – Operation, servicing, disposing of fuels and lubricants. – Repair, including maintenance and inspection. This simplifies training of the operator for his diesel engine and prevents malfunctions resulted from improper use. Please understand that we do not recognise warranty claims submitted as a result of improper operation, insufficient maintenance, the utilisation of impermissible fuels or negligence of the safety guidelines. LIEBHERR will revoke any obligations submitted to LIEBHERR and/or their dealers, such as guarantees, service orders, etc. without notice, if any parts other than original LIEBHERR parts or spare-parts sold by LIEBHERR are used for maintenance and repair. It may be necessary to undertake maintenance tasks more regularly than is prescribed in the inspection plan when working in tougher conditions. Modifications, conditions and copyright: – Modifications of technical details, as regards information and illustra- tions within the documentation currently valid for the machine remain reserved. Conditions for warranty and liability of the general terms of trade for the LIEBHERR Company are not extended by the aforementioned details. Information and diagrams featured within this operating manual may not be reproduced and distributed, nor used for the purpose of the competition. All rights remain exclusively reserved in accordance with copyright laws. LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

chodina@live.co.uk chodina@live.co.uk

D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR 1 Product description 1-1 1.1 Technical data 1-3 1.1.1 Diesel engine 1-3 1.1.2 Injection pump 1-3 1.1.3 Injection nozzle 1-4 1.1.4 Cylinder head 1-4 1.1.5 Coolant pump 1-4 1.1.6 Coolant thermostat 1-4 1.1.7 Alternator 1-4 1.1.8 Starter 1-4 1.1.9 Flywheel housing 1-5 1.1.10 Air compressor 1-5 1.1.11 Explanation of type description 1-5 1.1.12 Design features 1-6 1.1.13 Auxiliary equipment for the diesel engine 1-8 2 Safety regulations 2-1 2.1 Introduction 2-1 2.2 General safety guidelines 2-1 2.3 Use as directed 2-2 2.4 Notes on the prevention of crushing and burns 2-2 2.5 Notes on the prevention of fire and explosions 2-3 2.6 Observe safety precautions when starting 2-3 2.7 Measures for safe maintenance 2-3 2.8 Observe the safety precautions for diesel engines featuring electronic control units 2-5 2.9 Safety and emergency run program for diesel engines featuring electronic control units 2-5 2.10 Disposing of fuels and lubricants 2-6 3 Operation, Handling 3-1 3.1 Control elements and operating elements 3-1 LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

Operating manual D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR 3.2 Operation 3-2 3.2.1 Preparing for initial start-up 3-2 3.2.2 Maintenance tasks before daily start-up 3-3 3.2.3 Starting the diesel engine 3-3 3.2.4 Precautions for starting up in icy tempera- tures 3-4 3.2.5 Shutting down 3-5 4 Malfunctions 4-1 4.1 Error code tables 4-1 5 Maintenance 5-1 5.1 Maintenance and inspection schedule 5-1 5.2 Lubricant chart, Filling quantities 5-4 5.2.1 Table of filling quantities 5-4 5.2.2 Lubricant chart 5-4 5.3 Maintenance tasks 5-6 5.3.1 Special tools for maintenance tasks 5-6 5.3.2 Preparatory tasks for maintenance 5-9 5.3.3 Maintenance Tasks (daily), every 10 operating hours 5-9 5.3.4 Maintenance Tasks (weekly), every 50 operating hours 5 - 13 5.3.5 Maintenance Tasks, every 500 operating hours 5 - 14 5.3.6 Maintenance Tasks, every 1000 operating hours 5 - 23 5.3.7 Diesel engine 5 - 23 5.3.8 Cylinder head - valves 5 - 24 5.3.9 Flame-type kit 5 - 29 5.3.10 Check heater flange 5 - 31 5.3.11 Fuel pre-filter 5 - 31 5.3.12 Maintenance Tasks, every 2000 operating hours 5 - 34 5.3.13 Fuel fine filter 5 - 35 5.3.14 Maintenance Tasks, every 3000 operating hours 5 - 36 LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

Operating manual D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR 5.3.15 Cylinder head - injection valves 5 - 37 5.3.16 Cooling system 5 - 37 5.3.17 Maintenance tasks as required 5 - 38 5.3.18 Dry-air filter 5 - 38 5.3.19 Fuel system 5 - 39 5.3.20 Cooling system 5 - 42 5.3.21 Transport 5 - 44 5.3.22 Storage 5 - 44 5.3.23 Confirmation of maintenance tasks which have been carried out 5 - 45 5.3.24 every 500 operating hours / at least once a year 5 - 46 5.3.25 Additionally every 1000 / 2000 / 3000 operating hours 5 - 47 5.3.26 Additionally every 2 years 5 - 47 5.4 Lubricants and fuels 5 - 48 5.4.1 Handling lubricants and fuels 5 - 48 5.4.2 Environmental-protection measures 5 - 48 5.4.3 Disposing of recyclables 5 - 48 5.4.4 Lubricant and fuel specifications 5 - 48 5.4.5 Diesel fuels 5 - 49 5.4.6 Coolant for diesel engines 5 - 50 5.4.7 Lube oils for the diesel engine 5 - 56 LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

D924 T-E/TI-E - D926 T-E/TI-E-/2000010000 LIEBHERR LMB/04/003801//3.5/en/Version:: 17.11.2004 chodina@live.co.uk chodina@live.co.uk

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LIEBHERR D924T-E/TI-E, D926T-E/TI-E Diesel Engine Operation & Maintenance Manual

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