Kubota OC60-E2 Diesel Engine Workshop Repair Service Manual

OC60-E2,OC95-E2 WORKSHOP MANUAL DIESEL ENGINE

TO THE READER This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism, service and maintenance of OC60-E2, OC95-E2. It is divided into three parts, "General", "Mechanism" and "Servicing". Information on the engine identification, the general precautions, maintenance check list, check and maintenance and special tools are described. Information on the construction and function are included. This part should be understood before proceeding with troubleshooting, disassembling and servicing. Refer to Diesel Engine Mechanism Workshop Manual (Code No. 97897-01873) for the one which has not been described to this workshop manual. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and allowable limits. All information illustrations and specifications contained in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes in all information at any time without notice. Due to covering many models of this manual, information or picture being used have not been specified as one model. KUBOTA Corporation 2005 General Mechanism Servicing February 2005 0000009675E

OC60-E2, OC95-E2, WSM SAFETY INSTRUCTIONS 1 BEFORE SERVICING AND REPAIRING Read all instructions and safety instructions in this manual and on your engine safety decals. Clean the work area and engine. Park the machine on a firm and level ground. Allow the engine to cool before proceeding. Stop the engine, and remove the key Disconnect the battery negative cable SAFETY STARTING Do not start the engine by shorting across starter terminals or bypassing the safety start switch. Unauthorized modifications to the engine may impair the function and / or safety and affect engine life. This symbol, the industry's "Safety Alert Symbol" is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully.It is essential that you read the instructions and safety regulations before you attempt to repair or use this unit. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Indicates that equipment or property damage could result if instructions are not followed. Gives helpful information. 0000001386E 0000001387E 0000001388E

OC60-E2, OC95-E2, WSM SAFETY INSTRUCTIONS 2 SAFETY WORKING Do not work on the machine while under the influence of alcohol, medication, or other substances or while fatigued. Wear close fitting clothing and safety equipment appropriate to the job. Use tools appropriate to the work. Makeshift tools, parts, and procedures are not recommended. When servicing is performed together by two or more persons, take care to perform all work safely. Do not touch the rotating or hot parts while the engine is running. Never remove the radiator cap while the engine is running, or immediately after stopping. Otherwise, hot water will spout out from radiator. Only remove radiator cap when cool enough to touch with bare hands. Slowly loosen the cap to first stop to relieve pressure before removing completely. Escaping fluid (fuel or hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. AVOID FIRES Fuel is extremely flammable and explosive under certain conditions. Do not smoke or allow flames or sparks in your working area. To avoid sparks from an accidental short circuit, always disconnect the battery negative cable first and connect it last. Battery gas can explode. Keep sparks and open flame away from the top of battery, especially when charging the battery. Make sure that no fuel has been spilled on the engine. 0000001389E 0000001390E

OC60-E2, OC95-E2, WSM SAFETY INSTRUCTIONS 3 VENTILATE WORK AREA If the engine must be running to do some work, make sure the area is well ventilated. Never run the engine in a closed area. The exhaust gas contains poisonous carbon monoxide. DISPOSE OF FLUIDS PROPERLY Do not pour fluids into the ground, down a drain, or into a stream, pond, or lake. Observe relevant environmental protection regulations when disposing of oil, fuel, coolant, electrolyte and other harmful waste. PREVENT ACID BURNS Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, clothing and cause blindness if splashed into eyes. Keep electrolyte away from eyes, hands and clothing. If you spill electrolyte on yourself, flush with water, and get medical attention immediately. PREPARE FOR EMERGENCIES Keep a first aid kit and fire extinguisher handy at all times. Keep emergency numbers for doctors, ambulance service, hospital and fire department near your telephone. 0000001391E 0000001393E 0000001392E 0000001394E

OC60-E2, OC95-E2, WSM SPECIFICATIONS 4 SPECIFICATIONS Model OC60-E2(-X) OC60-E2(-X)-L OC95-E2(-X) OC95-E2(-X)-L Number of Cylinders 1 Type Oil-cooled 4-cycle diesel engine Bore x Stroke mm (in.) 72 x 68 (2.83 x 2.68) 83 x 77 (3.27 x 3.03) Total Displacement (cu.in.) 276 (16.8) 276 (16.8) 416 (25.4) 416 (25.4) ISO Net Continuous kW / (rpm) (HP / (rpm)) 4.2 / 3600 (5.6 / 3600) 6.3 / 3600 (8.5 / 3600) ISO / SAE Net Intermittent kW / (rpm) (HP / (rpm)) 4.5 / 3600 (6.1 / 3600) 7.0 / 3600 (9.5 / 3600) Maximum Bare Speed (rpm) 3800 Minimum Bare Idling Speed (rpm) 1300 Combustion System TVCS (Three-vortex combustion system) Fuel Injection Pump ND type (DENSO) Governor Centrifugal mechanical governor Direction of Rotation Clockwise (View from flywheel side) Injection Nozzle DN4PD82 (DENSO) Injection Timing (Static) 0.26 to 0.30 rad (15 to 17 ) before top dead center 0.23 to 0.26 rad (13 to 15 ) before top dead center Injection Pressure 13.7 MPa (140 , 1987 psi) Compression Ratio 24.5 : 1 24.0 : 1 Lubricating System Forced lubrication with trochoid pump Lubricating Filter Oil strainer Cooling System Oil cooling + Air cooling Starting System Electric starting with starter Starting Motor 12 V 1.0 kW 12 V 1.2 kW Charging Alternator 12 V, 48 W 12 V, 150 W 12 V, 48 W 12 V, 150 W Fuel Diesel fuel No.2-D (ASTM D975) Fuel Tank Capacity 3.6 L (0.95 U.S.gals, 0.79 Imp.gals) 5.5 L (1.45 U.S.gals, 1.2 Imp.gals) Lubricating Oil Quality better than API service CC class (SAE 10W-30) Lubricating Oil Capacity 1.3 L (1.37 U.S.qts, 1.14 Imp.qts) 1.7 L (1.80 U.S.qts, 1.49 Imp.qts) Weight (Dry) kg (lbs) 38(83.8) 55 (121.3) 0000009651E

OC60-E2, OC95-E2, WSM PERFORMACE CURVES 5 PERFORMACE CURVES (1) Brake Horsepower (3) Fuel Consumption (5) Net Intermittent Torque (7) Net Continuous B.H.P. (2) Engine Speed (4) Torque (6) Net Intermittent B.H.P. (8) Net Intermittent B.S.F.C 0000009659E

OC60-E2, OC95-E2, WSM DIMENSIONS 6 DIMENSIONS STANDARD TYPE [OC60-E2] 0000009663E

OC60-E2, OC95-E2, WSM DIMENSIONS 7 X TYPE (WITH STOP SOLENOID) [OC60-E2] STANDARD TYPE X TYPE A 461 mm (18.15 in.) 461 mm (18.15 in.) B 457.5 mm (18.02 in.) 457.5 mm (18.02 in.) C 403 mm (15.87 in.) 403 mm (15.87 in.) D 133.5 mm (5.26 in.) 133.5 mm (5.26 in.) E 121 mm (4.77 in.) 121 mm (4.77 in.) F 164 mm (6.46 in.) 164 mm (6.46 in.) G 3 mm (0.12 in.) 3 mm (0.12 in.) H 47 mm (1.85 in.) 47 mm (1.85 in.) I 40 mm (1.57 in.) 40 mm (1.57 in.) J 138 mm (5.43 in.) 138 mm (5.43 in.) K 95 mm (3.47 in.) 95 mm (3.47 in.) 0000009664E

OC60-E2, OC95-E2, WSM DIMENSIONS 8 STANDARD TYPE [OC95-E2] 0000009665E

Kubota OC60-E2 Diesel Engine Workshop Repair Service Manual

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