0297 7945 en Operation Manual Engine Serial Number: Please enter engine serial number here. In this way, questions concerning Customer Service, Repairs and Spare Parts can be more easily dealt with. In view of continuos design improvements or changes, the technical specifications and the illustrations shown in this Operation Manual are subject to alteration. Reprinting and reproduction, in part or in whole, are subject to our written approval. S/BV6/8/9M628

This Operation Manual is destined for the following engine: ● Engine model: ● Type of application: ● Name of installation: ● Power: kW ● Speed: / rpm ● Date of commissioning: . . Please enter the relevant data here. This you will facilitate dealing with questions concerning customer service, repairs and spare parts. Give these data to the respective SERVICE dealership whenever you are asking for service performance. S/BV 6/8/9 M 628 Page II 0297 6153-0112 © 1000 DEUTZ AG Service engineering Service documentation Deutz-Mülheimer Straße 147-149 D - 51057 Köln Tel. (0221) 822 - 0 Fax (0221) 822 - 5358 Telex 8812 - 0 khd d http://www.deutz.de Printed in Germany All rights reserved 3 st edition, 10/2001 Order No.: 0297 7945 en

0297 6153-0199 Page III Medium-sized and large engines ● Please read all the information contained in this manual, and follow the instructions carefully. You will avoid accidents, retain the manufacturer’s warranty, and will be able to use a fully functional and operational engine. ● This engine has been built solely for the purpose appropriate to the scope of delivery concerned, as defined by the equipment manufacturer (intended use). Any other use shall be construed as not intended. The manufacturer shall not be liable for any damage resulting therefrom; all risks involved shall be borne solely by the user. ● The term „intended use“ shall also include compliance with the operating, maintenance and repair conditions specified by the manufacturer. The engine may be used, maintained and repaired only by persons who are familiar with the work concerned and who have been properly informed of the risks involved. ● Make sure that these operating instructions are available to everyone involved in operating, maintaining, and repairing the engine, and that they have all understood the contents. ● Non-compliance with these operating instructions may result in engine malfunctions and even damage or injury to persons; the manufacturer will accept no liability in such cases. ● Proper maintenance and repair work depends on the availability of all requisite equipment, tools and special implements, all of which must be in perfect condition. ● Engine parts like springs, brackets, elastic holding rings, etc., involve increased risk of injury if not handled properly. ● The relevant accident prevention regulations and other generally recognized rules relating to safety engineering and health and safety at work must all be complied with. ● Maximized cost-efficiency, reliability and long lifetime are assured only if original parts from DEUTZ AG are used. ● Engine repairs must correspond to the intended use. In the event of modification work, only parts approved by the manufacturer for the purpose concerned may be used. Unauthorized changes to the engine will preclude any liability of the manufacturer for resultant damage. The warranty expires in case of nonobservance of these regulations! © 1000

Page IV 0297 6153-0199 © 0199 Medium-sized and large engines Dear customer, The engines of the DEUTZ brand have been developed for a broad spectrum of applications. A comprehensive range of different variants ensures that special requirements can be met for the individual case involved. Your engine has been equipped to suit your own particular installation, and accordingly not all of the devices and components described in these operating instructions will actually be fitted to your engine. We have endeavoured to present the differences involved as clearly as possible, to make it easier for you to find the operating and maintenance instructions you need for your own particular engine. Please read this manual before you start up your engine, and follow the operating and maintenance instructions meticulously. If you have any questions, just get in touch with us, and we will be pleased to answer them for you. Yours sincerely, DEUTZ AG Foreword

0297 6153-0199 Page V Medium-sized and large engines General DEUTZ engines are the culmination of long years filled with research and development work. The in-depth know-how thus acquired, in conjunction with high standards of quality, is your guarantee for engines manufactured for long lifetime, high reliability and low fuel consumption. And of course, stringent criteria of environment-friendliness are met as well. Care and maintenance are crucial factors in ensuring that your engine satisfactorily meets the requirements involved. Compliance with the specified maintenance intervals and meticulous performance of care and maintenance work are therefore absolutely essential. Special attention must be paid to any more critical operating conditions deviating from the norm. DEUTZ AG In the event of malfunctions, or if you need spare parts, please contact one of our responsible service agencies. Our trained and qualified staff will ensure fast, professional rectification of any damage, using original parts. Original parts from DEUTZ AG have always been manufactured to the very latest state-of-the-art. You will find details of our after-sales service at the end of these operating instructions. Careful when the engine is running! Carry out maintenance or repair jobs only when the engine is at a standstill. If you remove any protective features, fit them back in position after completing your work. Always wear tight-fitting clothing if you are working on the engine while it is running. Safety You will find this symbol next to all safety instructions. Follow these meticulously. Pass on all safety instructions to your operating staff as well. In addition, comply with the statutory general safety and accident prevention regulations applying in your country. Instruction You will find this symbol next to instructions of a general nature. Follow these instructions carefully. Asbestos The seals and gaskets used in this engine are asbestos-free. Please use the appropriate spare parts for maintenance and repair jobs. ! © 0401

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Table of Contents 0 Inhaltsverzeichnis Indice Table des matières Indice Inhoudsopgave Оглавление Guide to this Manual 1 Hinweise zur Benutzung der Betriebsanleitung Avvertenze per l‘utilizzo delle istruzioni per l‘uso Indications relatives à l’utilisation des instructions de service Indicaciones para el manejo de las Instrucciones de Operación Aanwijzingen voor het gebruik van de handleiding Указания по пользованию настоящей Указания по пользованию настоящей Layout and Description of Engine 2 Aufbau und Funktion des Motors Struttura e funzioni del motore Constitution et fonctionnement du moteur Construcción y funciones de partes del motor Samenstelling en werkwijze van de motor Kонст укция и функция двигателя Specification Data 3 Technische Angaben Indicazioni tecniche Données techniques Datos técnicos Technische gegevens Тенические данные Operating the Engine 4 Anleitung zum Betrieb des Motors Istruzioni per il servizio del motore Instructions relatives à l’emploi du moteur Instrucciones para la operación del motor Handleiding betreffende het werken met de motor Инст укця по эксплуатации двигателя Engine Operating Media 5 Einweisung in die Arbeitssysteme der Motorbetriebsstoffe Introduzioni ai sistemi operativi del materiali di esercizio del motore Instructions concernant les systèmes opératoires des carburants-moteur Aclaraciones para los sistemas de medios de servicio para el motor Instructies betreffende brandstof-, smeerolie- en koelsysteem Пояснения к системаи эксплуатацион-ных мате иалов длв двигателей Engine Operating Media Treatment 6 Vorschriften über Betriebsstoffe Prescrizioni relative a mezi di esercizio Prescriptions applicables aux carburants Prescripciones para medios de servicio Voorschriften inzake brandstof-, smeerolie- en koelmiddel П едписания по эксплуатацион мате иалам Trouble-shooting 7 Betriebsstörungen und ihre Beseitigung Disfunzioni di esercizio e loro eliminazione Pannes et leurs remèdes Perturbaciones de servicio y su eliminación Bedrijffstoringen en het verhelpen daarvan Hеисп авности и их уст анение Maintenance Schedules and List of Job Cards 8 Instandhaltungs- Intervallpläne und Arbeitskartenübersicht Schemi degli intervalli di manutenzione, visione d‘insieme delle schede di lavoro Plans des intervalles d’entretien et vue d’ensemble sur les fiches de travail Tables de mantenimiento periódico y recopilación de fichas de trabajo Onderhoudsschema en werkkaarten Г афик инте валов техобслуживания и обзо абЧих ка т Job Cards JC Arbeitskarten AK Schede di lavoro SL Cartes de travail CT Fichas de trabajo FT Werkkaarten WK PабоЧие ка ты AK

Table of Contents 0 Inhaltsverzeichnis Indice Table des matières Indice Inhoudsopgave Оглавление Guide to this Manual 1 Hinweise zur Benutzung der Betriebsanleitung Avvertenze per l‘utilizzo delle istruzioni per l‘uso Indications relatives à l’utilisation des instructions de service Indicaciones para el manejo de las Instrucciones de Operación Aanwijzingen voor het gebruik van de handleiding Указания по пользованию настоящей Указания по пользованию настоящей Layout and Description of Engine 2 Aufbau und Funktion des Motors Struttura e funzioni del motore Constitution et fonctionnement du moteur Construcción y funciones de partes del motor Samenstelling en werkwijze van de motor Kонст укция и функция двигателя Specification Data 3 Technische Angaben Indicazioni tecniche Données techniques Datos técnicos Technische gegevens Тенические данные Operating the Engine 4 Anleitung zum Betrieb des Motors Istruzioni per il servizio del motore Instructions relatives à l’emploi du moteur Instrucciones para la operación del motor Handleiding betreffende het werken met de motor Инст укця по эксплуатации двигателя Engine Operating Media 5 Einweisung in die Arbeitssysteme der Motorbetriebsstoffe Introduzioni ai sistemi operativi del materiali di esercizio del motore Instructions concernant les systèmes opératoires des carburants-moteur Aclaraciones para los sistemas de medios de servicio para el motor Instructies betreffende brandstof-, smeerolie- en koelsysteem Пояснения к системаи эксплуатацион-ных мате иалов длв двигателей Engine Operating Media Treatment 6 Vorschriften über Betriebsstoffe Prescrizioni relative a mezi di esercizio Prescriptions applicables aux carburants Prescripciones para medios de servicio Voorschriften inzake brandstof-, smeerolie- en koelmiddel П едписания по эксплуатацион мате иалам Trouble-shooting 7 Betriebsstörungen und ihre Beseitigung Disfunzioni di esercizio e loro eliminazione Pannes et leurs remèdes Perturbaciones de servicio y su eliminación Bedrijffstoringen en het verhelpen daarvan Hеисп авности и их уст анение Maintenance Schedules and List of Job Cards 8 Instandhaltungs- Intervallpläne und Arbeitskartenübersicht Schemi degli intervalli di manutenzione, visione d‘insieme delle schede di lavoro Plans des intervalles d’entretien et vue d’ensemble sur les fiches de travail Tables de mantenimiento periódico y recopilación de fichas de trabajo Onderhoudsschema en werkkaarten Г афик инте валов техобслуживания и обзо абЧих ка т Job Cards JC Arbeitskarten AK Schede di lavoro SL Cartes de travail CT Fichas de trabajo FT Werkkaarten WK PабоЧие ка ты AK

Table of Contents Inhaltsverzeichnis Indice Table des matières Indice Inhoudsopgave Оглавление 0

0 Table of Contents Inhaltsverzeichnis Indice Table des matières Indice Inhoudsopgave Оглавление