Deutz F4M 1011F, BF4M 1011F Engines Parts Manual

Deutz Engines F3M 1011F BF3M 1011F F4M 1011F BF4M 1011F Used In: SL4635, SL4835, SL5635, SL6635 Skid-Steer Loaders Form No. 917115 ® Engine Service Parts Manual Rev. B 11/05

Introduction This manual covers F3M 1011F and BF3M 1011F engines used in SL4635 and SL4835 skid-steer loaders and F4M 1011F and BF4M 1011F engines used in SL5635 and SL6635 skid-steer loaders. When ordering service parts, specify the correct part number, full description, quantity required, and the engine model number and serial number (located on a plate on the valve mechanical cover). Items shown that do not have a part number are shown for reference purposes only and are not available for purchase separately. Use only genuine original equipment manufacturer service parts. All service parts should be obtained from or ordered through your Gehl® dealer. Gehl® Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. i

Table of Contents Introduction............................. i REAR END COVER ..................... 1 DIPSTICK & DIPSTICK GUIDE ............ 2 CRANKCASE BREATHER ................ 3 CAP .................................. 4 ENGINE BLOCK ........................ 5 OIL PAN .............................. 6 CRANKSHAFT ACCESSORIES ............ 7 CRANKSHAFT ......................... 8 POWER TAKE-OFF ..................... 9 COVER PLATE ........................ 10 FLYWHEEL ........................... 11 CONNECTING ROD .................... 12 PISTON .............................. 13 FILLER CAP .......................... 14 CYLINDER HEAD FASTENINGS .......... 15 CYLINDER HEAD ...................... 16 VALVE MECHANICAL COVER ............ 17 CAMSHAFT DRIVE .................... 18 CAMSHAFT .......................... 19 PROTECTION HOOD & FASTENINGS ..... 20 ROCKER ARM BRACKET ............... 21 VALVE DRIVE ......................... 22 LUBRICATION OIL PUMP ............... 23 OIL FILTER & FASTENINGS ............. 24 LUBRICATION OIL LINE................. 25 OIL SUCTION LINE .................... 26 OIL RETURN LINE ..................... 27 HEATER CONNECTION................. 28 RADIATOR CONNECTION ............... 29 SCREW PLUG ........................ 30 FUEL INJECTOR PUMP ................. 31 FUEL INJECTOR ...................... 32 FUEL SUPPLY PUMP ................... 35 FUEL LINE ........................... 36 FUEL FILTER ......................... 37 HIGH PRESSURE PIPE ................. 38 OVERFLOW LINE...................... 39 SUCTION PIPE FLANGE ................ 40 SUCTION PIPE ........................ 41 INTAKE MANIFOLD .................... 42 TURBOCHARGER ..................... 43 CHARGE AIR PIPE..................... 44 CHARGE AIR ELBOW .................. 45 TRANSFER PIPE ...................... 46 AIR FILTER FITMENT .................. 47 GLOW PLUG ......................... 48 BUFFER SPRING ...................... 49 TORQUE CAPSULE .................... 50 FRONT COVER/GOVERNOR ............ 51 CONTROL ROD ....................... 53 NARROW V-BELT...................... 54 FAN SUPPORT ........................ 55 ADAPTER HOUSING ................... 56 AIR COMPRESSOR .................... 57 STARTER ............................ 58 ALTERNATOR......................... 59 ALTERNATOR BRACKET................ 60 ALTERNATOR FASTENINGS ............. 61 COOLING AIR BAFFLE ................. 62 OIL PRESSURE SWITCH................ 63 TEMPERATURE TRANSMITTER.......... 64 EXHAUST MANIFOLD .................. 65 CONNECTING PIPE .................... 67 CONTROL UNIT ....................... 68 SHUTDOWN DEVICE................... 69 GASKET SET ......................... 70 INDEX ............................... 71 ii

Ref Part No. No. Description Quantity 1 133390 COVER/REAR END 1 2 133204 BOLT/HEX 8X 30MM CLASS 8.8 8 3 133387 SEAL/ROTATION SHAFT LIP 1 4 133100 COMPOUND/PACKING 250 ML 1 917115/BP1105 1 PRINTED IN USA REAR END COVER 1011F DEUTZ ENGINE 1 3 4 2

Ref Part Quantity No. No. Description F3M/BF3M F4M/BF4M 1 133555 TUBE/GUIDE 1 - 187192 TUBE/GUIDE - 1 2 133556 CLAMP/PIPE 1 1 3 187233 BOLT/TORX HEAD 1 1 4 133134 RING/SEALING 1 1 5 187267 NUT/HEX 1 1 6 187227 BOLT/HEX 1 1 7 133561 BRACKET 1 1 8 135503 DIPSTICK 1 - 133562 DIPSTICK - 1 PRINTED IN USA 2 917115/BP1105 1011F DEUTZ ENGINE DIPSTICK & DIPSTICK GUIDE 1 7 6 5 8 2 4 3

Ref Part Quantity No. No. Description BF4M 1 133552 PIPE/BREATHER 1 2 133202 CLIP/HOSE 1 3 133212 CLIP/HOSE 1 4 133553 GASKET 1 5 133482 CAP 1 6 187221 BOLT/HEX 2 917115/BP1105 3 PRINTED IN USA CRANKCASE BREATHER 1011F DEUTZ ENGINE 3 5 4 2 1 6

Ref Part Quantity No. No. Description F3M/F4M BF3M 1 135520 CAP 1 - 133518 PLUG - 1 2 133202 CLIP/HOSE 1 2 3 133481 HOSE 50MM - 1 PRINTED IN USA 4 917115/BP1105 1011F DEUTZ ENGINE CAP 1 2 Turbo Engines Only 2 3 2

Ref Part Quantity No. No. Description F3M F4M BF3M BF4M 1 135518 BLOCK/ENGINE (INCLUDES ITEMS 2-18) 1 - - - 133436 BLOCK/ENGINE (INCLUDES ITEMS 2-18) - 1 - - 133519 BLOCK/ENGINE (INCLUDES ITEMS 2-18) - - 1 - 133437 BLOCK/ENGINE (INCLUDES ITEMS 2-18) - - - 1 2 133405 BUSHING/WRAPPED BEARING 2 2 2 2 3 133404 BUSHING/WRAPPED BEARING 2 3 2 3 4 133316 SLEEVE/GUIDE 2 2 2 2 5 133430 PLUG/SCREW 1 1 1 1 6 133536 PLUG/SCREW 12 X 1.5MM 1 1 - 1 133520 PLUG/SCREW - - 2 - 7 133537 PLUG/SCREW 2 2 - 2 8 133538 PLUG/SCREW 14 X 1.5MM 1 1 1 1 9 133539 PLUG/SCREW 10 X 1MM 1 1 1 1 10 133540 PLUG/SCREW 20 X 1.5MM 1 1 1 1 11 133408 TUBE 1 1 1 1 12 133541 PLUG/SCREW 1 1 1 1 13 133166 COVER 1 1 1 1 14 133240 STUD 6 8 6 8 15 133542 PLUG/SCREW 18 X 1.5MM 1 2 2 2 16 133323 BOLT/HEX 8 10 8 10 17 133350 BUSHING 8 10 8 10 18 133473 THERMOSTAT (INCLUDES ITEM 19) 1 1 1 1 19 133411 SPRING/COMPRESSION 1 1 1 1 20 133417 NOZZLE/PISTON COOLING 6 6 6 6 21 187508 COVER 1 1 - 1 133249 COVER - - 1 - 22 133476 PIN - 1 - 1 23 133543 LINER/CYLINDER AR AR - AR 24 187243 O-SEAL 1 1 1 1 25 133107 SAFETY/LOCK AGENT 50 ML AR AR AR AR 917115/BP1105 5 PRINTED IN USA ENGINE BLOCK 1011F DEUTZ ENGINE 17 16 12 21 9 19 10 11 7 8 14 22 1 23 6 5 2 3 20 13 4 15 18 7 24 25

Ref Part Quantity No. No. Description F3M/BF3M F4M/BF4M 1 187145 PAN/OIL 1 - 187100 PAN/OIL - 1 2 187276 PLUG/SCREW 1 1 3 133138 RING/SEALING 1 1 4 133137 RING/SEALING 3 2 5 133149 PLUG/SCREW 2 1 6 187271 PLUG/SCREW 1 1 7 187234 BOLT/TORX HEAD 22 26 8 133104 COMPOUND/PACKING AR AR PRINTED IN USA 6 917115/BP1105 1011F DEUTZ ENGINE OIL PAN 1 6 4 5 2 3 7 4 8

Ref Part No. No. Description Quantity 1 133325 BOLT/HEX 1 2 133370 PULLEY/SYNCHRONOUS BELT 1 3 133381 FLANGE/OUTPUT 1 917115/BP1105 7 PRINTED IN USA CRANKSHAFT ACCESSORIES 1011F DEUTZ ENGINE 2 3 1

Deutz F4M 1011F, BF4M 1011F Engines Parts Manual

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