Detroit Diesel 8V92TA Engine Workshop Service Manual

TM 9-2815-224-34&P DIRECT SUPPORT AND GENERAL SUPPORT MAINTENACE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE, DIESEL: 8-CYLINDER TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA NSN 2815-01-257-3879 Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY JANUARY 1988

WARNING a TM9-2815-224-34&P WARNING CARBON MONOXIDE (EXHAUST GAS) CAN CAUSE DEATH. Carbon monoxide is without color or smell, but can cause death, Breathing air with carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, a sleepy feeling, and coma. Brain damage or death can result from heavy exposure. Carbon monoxide occurs in the exhaust fumes of fuel-burning heaters and internal combustion engines. Carbon monoxide can become dangerously concentrated under conditions of no ventilation. Precautions must be followed to ensure crew safety when the personnel heater or engine of any vehicle is operated for any purpose. 1. 2. 3. 4. DO NOT operate personnel heater or engine of vehicle in a closed place without proper ventilation. DO NOT drive any vehicle with inspection plates, cover plates, or engine compartment covers removed unless necessary for maintenance purposes. BE ALERT at all times during vehicle operation for exhaust odors and exposure symptoms, If either are present, IMMEDIATELY VENTILATE personnel compartments. If symptoms persist, remove affected crew to fresh air and keep warm. DO NOT PERMIT PHYSICAL EXERCISE. If necessary, give artificial respiration and get immediate medical attention. For artificial respiration, refer to FM 21-11. BE AWARE that the gas particulate filter unit or the field protection mask for nuclear-biological-chemical protection WILL NOT offer safety from carbon monoxide poisoning. THE BEST DEFENSE AGAINST CARBON MONOXIDE POISONING IS GOOD VENTILATION. WARNING Adhesives, solvents, and sealing compounds can burn easily, can give off harmful vapors, and are harmful to skin and clothing. To avoid injury or death, keep away from open fire and use in well-ventilated area. If adhesive, solvent, or sealing compound gets on skin or clothing, wash immediately with soap and water. WARNING Never use the parking brake for normal braking or wheels will lock up causing severe skid. Skidding vehicle could result in serious injury or death. WARNING . Fuel is very flammable and can explode easily. TO avoid serious irjury or death, keep fuel away from open fire and keep fire extinguisher within easy reach when working with fuel. Do not work on fuel system when engine is hot. Fuel can be ignited by hot engine. When working with fuel, post signs that read NO SMOKING WITHIN 50 FEET of vehicle. Remove rings, bracelets, wristwatches, neck chains, and any other jewelry before working around vehicle. Jewelry can catch on equipment and cause Injury, or may short across an electrical circuit and cause severe burns or electrical shock.

TM9-2815-224-34&P WARNING The radiator is very hot and pressurized during vehicle operation. Let radiator cool before removing cap. Failure to do so can result in serious burns. WARNING The exhaust pipe and muffler can become very hot during vehicle operation. Be careful not to touch these parts with bare hands, or allow body to come in contact with pipe or muffler. Exhaust system parts can become hot enough to cause serious burns. WARNING Always use seatbelts when operating vehicle. Failure to use seatbelt can result in serious injury in case of accident. WARNING When working inside the vehicle with power off, be sure to ground every capacitor likely to hold a dangerous voltage potential. Be careful when working on or with electrical equipment. Do not be misled by the term "low voltage”. Voltages as low as 50 volts may cause death. For artificial respiration, refer to FM 21-11. WARNING Be careful not to short out battery terminals. Do not smoke or use open flame near batteries. Batteries may explode from a spark. Battery acid is harmful to skin and eyes. Starting fluid is toxic and flammable. Do not store in cab and do not breathe fumes. Do not puncture or burn containers. Dispose of container following manufacturer’s recommendations on the container. WARNING Compressed air used for cleaning purposes will not exceed 30 psi (207 kPa). Use only with effective chip guarding and personal protective equipment, goggles, shield, and gloves. WARNING After Nuclear, Biological, or Chemical (NBC) exposure of vehicle, all air filters shall be handled with extreme caution. Unprotected personnel can experience injury or death if residual toxic agents or radioactive material are present. If vehicle is exposed to chemical or biological agents, servicing personnel shall wear protective mask, hood, protective overgarments, and chemical protective gloves and boots in accordance with TM 10-277. All contaminated air filters shall be placed in double-lined plastic bags and moved swiftly to a segregation area away from the worksite. The same procedure applies for radioactive dust contamination. The Company NBC team should measure the radiation prior to filter removal to determine the extent of safety procedures required per the NBC Annex to the unit Standard Operating Procedures (SOP). The segregation area in which the contaminated air filters are temporarily stored shall be marked with appropriate NBC placards. Final disposal of contaminated air filters shall be in accordance with local SOP. Decontamination operation shall be in accordance with TM 3-220 and local SOP. b

TM 9-2815-224-34&P C4 1 of 2 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 4 WASHINGTON, D.C., 1 October, 2004 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE, DIESEL: 8-CYLINDER, TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA NSN 2815-01-257-3879 Approved for public release; distribution is unlimited. TM 9-2815-224-34&P, January 1988, is changed as follows: 1. Remove old pages and insert new pages as indicated below. 2. New or changed material is indicated by a vertical bar in the margin of the page. 3. Minor changes to illustrations are indicated by a miniature pointing hand. 4. Illustrations that are new or that have major revisions are indicated by a vertical bar adjacent to the illustration. Remove Pages Insert Pages A and B A and B C/(D blank) C/(D blank) iii/(iv blank) iii/(iv blank) 2-1 and 2-2 2-1 and 2-2 3-41 and 3-42 3-41 and 3-42 5-3 and 5-4 5-3 and 5-4 15-32.1 and 15-32.2 15-32.1 and 15-32.2 A-1 and A2/(B1 thru I-65 deleted) A-1 and A2/(B1 thru B-65 deleted) C-3 and C-4 C-3 and C-4 File this change sheet in front of the publication for reference purposes.

By Order of the Secretary of the Army: JOEL B. HUDSON Administrative Assistant to the Secretary of the Army PETER J. SCHOOMAKER General, United States Army Chief of Staff Official: 2 of 2 0422213 DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 380415, requirements for TM 9-2815-224-34&P.

TM 9-2815-224-34&P C3 1 of 1 CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY NO. 3 WASHINGTON, D.C., 15 Febrary 2002 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE, DIESEL: 8-CYLINDER, TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA NSN 2815-01-257-3879 Approved for public release; distribution is unlimited. TM 9-2815-224-34&P, January 1988, is changed as follows: 1. Remove old pages and insert new pages as indicated below. 2. New or changed material is indicated by a vertical bar in the margin of the page. 3. Minor changes to illustrations are indicated by a miniature pointing hand. 4. Illustrations that are new or that have major revisions are indicated by a vertical bar adjacent to the illustration. 5. Changes on cover are: Deleted destruction notice, changed distribution statement, deleted Appendix B tab, changed title, and changed NSN. Remove Pages Insert Pages i -- ii i -- ii 19-5 -- 19-8 19-5 -- 19-8 File this change sheet in front of the publication for reference purposes.

By Order of the Secretary of the Army: JOEL B. HUDSON Administrative Assistant to the Secretary of the Army ERIC K. SHINSEKI General, United States Army Chief of Staff Official: 0118704 DISTRIBUTION: To be distributed in accordance with the Initial Distribution Number (IDN) 380415, requirements for TM 9-2815-224-34&P.

TM 9-2815-224-34&P C2 CHANGE NO. 2 HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D. C., 15 December 1998 DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) ENGINE, DIESEL: 8-CYLINDER, TURBOCHARGED, DETROIT DIESEL CORPORATION MODEL 8V92TA NSN 2815-01-257-3879 Approved for public release; distribution is unlimited. TM 9-2815-22434&P, 20 January 1988, is changed as follows: 1. Remove old pages and insert new pages as indicated below. 2. New or changed material is indicated by a vertical bar in the margin of the page. 3. Minor changes to illustrations are indicated by a miniature pointing hand. 4. Illustrations that are new or that have major revisions are indicated by a vertical bar adjacent to the illustration, 5. Changes on cover are: Deleted destruction notice, changed distribution statement, deleted Appendix B tab, changed title, and changed NSN. Remove Pages i thru iv 1-7 and 1-8 2-7 and 2-8 2-13 and 2-14 2-15/(2-16 blank) 3-3 and 3-4 3-11 and 3-12 3-23 thru 3-28 3-33 thru 3-54 4-3 thru 4-12 none 4-27 and 4-28 5-3 and 5-4 5-9 and 5-10 5-17 and 5-18 none 7-7 and 7-12 11-1 and 11-14 12-9 and 12-10 Insert Pages i thru iii/iv blank) 1-7 and 1-8 2-7 and 2-8 2-13 and 2-14 2-15/(2-16 blank) 3-3 and 3-4 3-11 and 3-12 3-23 thru 3-28 3-33 thru 3-54 4-3 thru 4-12 4-26.1/(4-26.2 blank) 4-27 and 4-28 5-3 and 5-4 5-9 and 5-10 5-17 and 5-18 5-18.1 thru 5-18.4 7-7 and 7-12 11-1 and 11-14 12-9 and 12-10 1 of 2

Remove Pages 12-15 thru 12-22 12-29 and 12-30 none 13-37/(12-38 blank) 14-1 and 14-2 none 14-15 and 14-16 14-19 thru 14-24 14-25 and 14-26 none 14-35 and 14-36 none 14-37 thru 14-55/(14-56 blank) 15-1 and 15-2 15-21 and 15-22 none 15-27 thru 15-32 none 15-35 thru 15-38 16-1 thru 16-4 17-1 and 17-2 17-7 and 17-8 18-1 thru 18-4 none 18-7 and 18-8 18-11 and 18-12 19-1 thru 19-10 19-13 and 19-14 19-19 thru 19-22 none 19-23 thru 19-26 19-31 and 19-32 C-3 and C-4 A-1 and A-2 D-1 and D-2 none DA 2028 sample F & B DA 2028 F & B DA 2028 F & B DA 2028 F & B Cover Insert Pages 12-15 thru 12-22 12-29 and 12-30 12-30.1/(12-30.2 blank) 12-37 and 12-38 14-1 and 14-2 14-14.1/(14.2 blank) 14-15 and 14-16 14-19 thru 14-23/(14-24 blank) 14-25 and 14-26 14-34.1/(14.34.2 blank) 14-35 and 14-36 14-36.1/(14.36.2 blank) 14-37 thru 14-55/(14-56 blank) 15-1 and 15-2 15-21 and 15-22 15-22.1 thru 15-22.5/(15-22.6 blank) 15-27 thru 15-32 15-32.1 and 15-32.2 15-35 thru 15-41/(15-42 blank) 16-1 thru 16-4 17-1 and 17-2 17-7 and 17-8 18-1 thru 18-4 18-6.1/(18-6.2 blank) 18-7 and 18-8 18-11 and 18-12 19-1 thru 19-10 19-13 and 19-14 19-19 thru 19-22 19-22.1 thru 19-22.4 19-23 thru 19-26 19-31 and 19-32 C-3 and C-4 A-1 and A-2/(B-1 thru I-65 deleted) D-1 and D-2 D-7 and D-8 DA 2028 sample F & B DA 2028 F & B DA 2028 F & B DA 2028 F & B Cover File this change sheet in front of the publication for reference purposes. 2 of 2

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Detroit Diesel 8V92TA Engine Workshop Service Manual

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