CUMMINS QST30 QST 30 Series Engine Operation Service Manual

INSITE™ Professional INSITE™ Lite INSITE™ RSGR QST30 User's Manual

Table of Contents Getting Started..............................................................................................1 What is INSITE.......................................................................................1 Registering INSITE™..............................................................................1 About............................................................................................1 The Help System....................................................................................2 Help Window................................................................................2 Help Links....................................................................................2 Looking at INSITE.........................................................................................3 The INSITE Window...............................................................................3 About............................................................................................3 The Viewbar............................................................................................3 The View Window...................................................................................4 INSITE Windows...........................................................................................5 Working with INSITE Windows...............................................................5 Data Entry Techniques...........................................................................5 About............................................................................................5 Using the Toolbar to Choose Commands...............................................6 Status Bar Information............................................................................6 About............................................................................................6 Menus to Choose Commands................................................................6 About............................................................................................6 When Options are Disabled....................................................................7 About............................................................................................7 Closing INSITE™....................................................................................7 INSITE Connection.......................................................................................8 Connecting INSITE™..............................................................................8 Connecting your PC to an ECM...................................................8 Connection Options......................................................................8 New Connection...........................................................................9 Setting Passwords......................................................................................10 ECM Passwords................................................................................... 10 About..........................................................................................10 Add.............................................................................................10 Lock............................................................................................11 Change.......................................................................................12 ii

Disable....................................................................................... 12 Remove......................................................................................12 PowerSpec Authorization......................................................................13 About..........................................................................................13 Using Task Wizards....................................................................................14 INSITE Wizards....................................................................................14 About..........................................................................................14 Connection Wizard................................................................................14 About..........................................................................................14 Work Order Wizard...............................................................................16 About..........................................................................................16 Data Entry..................................................................................16 Image Information......................................................................18 ECM Diagnostic Tests Wizard..............................................................19 Managing Repair History Data...................................................................20 Work Orders..........................................................................................20 About..........................................................................................20 Create........................................................................................20 Right Click Menu........................................................................21 Parameters.................................................................................22 ECM Images.........................................................................................22 About..........................................................................................22 Parameters.................................................................................23 Right Click Menu........................................................................23 Create........................................................................................24 ECM Templates....................................................................................25 About..........................................................................................25 Parameters.................................................................................25 Right Click Menu........................................................................26 Create........................................................................................26 Exporting and Importing.............................................................27 Adjustable Engine Features......................................................................28 Engine Feature Settings.......................................................................28 About..........................................................................................28 Right Click Menu........................................................................28 Viewing and Adjusting................................................................29 Finding a Feature or Parameter.................................................30 iii

Toolbox......................................................................................30 Accelerator Options..............................................................................31 Feature Description....................................................................31 Adjustable Parameters...............................................................31 Driver Activation/Deactivation....................................................31 Interaction with other Features and Parameters........................31 Special Instructions....................................................................31 Disadvantages...........................................................................31 Visual Aids.................................................................................31 Alternate Droop.....................................................................................31 Feature Description....................................................................31 Adjustable Parameters...............................................................32 Driver Activation/Deactivation....................................................33 Interaction with other Features and Parameters........................33 Special Instructions....................................................................33 Disadvantages...........................................................................33 Visual Aids.................................................................................33 Alternate Low Idle Speed......................................................................33 Feature Description....................................................................33 Adjustable Parameters...............................................................33 Driver Activation/Deactivation....................................................34 Interaction with other Features and Parameters........................34 Special Instructions....................................................................34 Disadvantages...........................................................................34 Visual Aids.................................................................................34 Centinel™.............................................................................................34 Feature Description....................................................................34 Adjustable Parameters...............................................................35 Driver Activation/Deactivation....................................................36 Interaction with other Features and Parameters........................36 Special Instructions....................................................................36 Disadvantages...........................................................................36 Visual Aids.................................................................................36 Engine Protection..................................................................................36 Feature Description....................................................................36 Adjustable Parameters...............................................................37 Driver Activation/Deactivation....................................................37 Interaction with other Features and Parameters........................37 iv

Special Instructions....................................................................37 Disadvantages........................................................................... 37 Visual Aids................................................................................. 37 Idle Speed.............................................................................................38 Feature Description....................................................................38 Adjustable Parameters...............................................................38 Driver Activation/Deactivation....................................................38 Interaction with other Features and Parameters........................38 Special Instructions....................................................................38 Disadvantages........................................................................... 38 Visual Aids................................................................................. 38 Intermediate Speed Control (ISC).........................................................38 Feature Description....................................................................38 Adjustable Parameters...............................................................39 Driver Activation/Deactivation....................................................39 Interaction with other Features and Parameters........................39 Special Instructions....................................................................39 Disadvantages........................................................................... 39 Visual Aids................................................................................. 39 Maintenance Monitor............................................................................ 39 Feature Description....................................................................39 Adjustable Parameters...............................................................40 Driver Activation/Deactivation....................................................41 Interaction with other Features and Parameters........................41 Special Instructions....................................................................41 Disadvantages........................................................................... 41 Visual Aids................................................................................. 41 System ID and Dataplate............................................................................42 Calibration Information..........................................................................42 Customer Information........................................................................... 43 ECM Information...................................................................................43 About..........................................................................................43 Engine Information................................................................................44 About..........................................................................................44 System Information...............................................................................44 About..........................................................................................44 Vehicle Information...............................................................................45 About..........................................................................................45 v

Monitoring an Engine.................................................................................46 Data Monitor/Logger.............................................................................46 About..........................................................................................46 Right Click Menu........................................................................47 Parameters.................................................................................47 Monitor Setup........................................................................................49 About..........................................................................................49 Selecting Parameters.................................................................49 Removing Parameters...............................................................49 Setting the Sampling Rate.........................................................49 Monitor Groups Setup...........................................................................50 Custom Monitor Groups........................................................................50 About..........................................................................................50 Exporting and Importing.............................................................52 Viewing Monitor Data............................................................................52 About..........................................................................................52 Logs and Snapshots.............................................................................53 About..........................................................................................53 Data Logs..............................................................................................53 About..........................................................................................53 Data Snapshots....................................................................................54 About..........................................................................................54 Graphical Monitoring.............................................................................55 About..........................................................................................55 Special Instructions....................................................................55 Selecting Parameters.................................................................55 Setting the Sampling Rate.........................................................56 Edit Menu...................................................................................56 File Menu...................................................................................56 Help Menu..................................................................................57 View Menu.................................................................................57 Tool Bar Menu............................................................................58 Running Diagnostic Tests.........................................................................60 ECM Diagnostic Tests Wizard..............................................................60 Fuel Pump Test.....................................................................................60 About..........................................................................................60 Test Procedure...........................................................................61 Intake Air Heater Override....................................................................61 vi

Fault Analysis.............................................................................................63 The Fault Codes Window......................................................................63 About..........................................................................................63 Right Click Menu........................................................................64 Fault Information System......................................................................66 About..........................................................................................66 Using Audit Trail.........................................................................................68 Audit Trail..............................................................................................68 About..........................................................................................68 Right Click Menu........................................................................69 Advanced ECM Data...................................................................................70 Duty Cycle Monitor................................................................................70 About..........................................................................................70 Right-Click Menu........................................................................70 Parameters.................................................................................71 Reset..........................................................................................71 Engine Protection..................................................................................72 About..........................................................................................72 Right Click Menu........................................................................72 Viewing Data..............................................................................72 Fuel Consumption Monitor....................................................................73 About..........................................................................................73 Right Click Menu........................................................................73 Viewing Data..............................................................................74 Maintenance Monitor............................................................................74 About..........................................................................................74 Right Click Menu........................................................................75 Reset..........................................................................................75 Viewing Data..............................................................................75 Log Data.....................................................................................76 Setting INSITE Options..............................................................................78 INSITE Options.....................................................................................78 About..........................................................................................78 Options Buttons....................................................................................78 About..........................................................................................78 Connections Page.................................................................................79 About..........................................................................................79 vii

File Page...............................................................................................79 About..........................................................................................79 General Settings.........................................................................................80 General Page........................................................................................80 About..........................................................................................80 Appearance Page.................................................................................81 About..........................................................................................81 Using Inquire Data Extraction...................................................................82 Inquire Data Extraction.........................................................................82 About..........................................................................................82 Page...........................................................................................82 Security Settings........................................................................................84 Security.................................................................................................84 Tool Functionality Page..............................................................84 Authorization Password List Page........................................................84 About..........................................................................................84 ECM Password Removal Page.............................................................84 About..........................................................................................84 Fleet Calibration Counts Page..............................................................85 About..........................................................................................85 Units of Measure Page.........................................................................85 About..........................................................................................85 User Manager Settings...............................................................................87 User Manager Page..............................................................................87 General Information...................................................................87 Groups Page.........................................................................................87 About..........................................................................................87 Users Page...........................................................................................88 About..........................................................................................88 Users and Groups.................................................................................89 Exporting and Importing.............................................................89 Work Orders Page................................................................................89 About..........................................................................................89 Calibrating an ECM (INSITE Pro)...............................................................90 ECM Calibration....................................................................................90 About..........................................................................................90 Right Click Menu........................................................................90 viii

Active.........................................................................................92 Calibration Change History File.................................................92 Icons in the Calibration Explorer................................................92 Transfering Calibrations to Disk.................................................93 The Calibration List....................................................................94 Using the Calibration Selection Window....................................94 Finding a Calibration..................................................................94 Certification Codes and Agencies.........................................................95 About..........................................................................................95 Custom Filters.......................................................................................95 About..........................................................................................95 ECM Code Identification.......................................................................96 About..........................................................................................96 Format........................................................................................96 Calibration Properties.................................................................97 Calibration Parameters.........................................................................97 About..........................................................................................97 Replacement Calibrations.....................................................................98 About..........................................................................................98 Sending a Calibration to an ECM..........................................................98 About..........................................................................................98 Additional Details.......................................................................99 Reference.................................................................................................. 101 Toolbar Buttons................................................................................... 101 About........................................................................................ 101 Menu Commands................................................................................ 102 About........................................................................................ 102 File...........................................................................................102 Edit........................................................................................... 104 View.........................................................................................104 Tools........................................................................................105 Window....................................................................................108 Help.......................................................................................... 108 Troubleshooting Communications Problems......................................109 About........................................................................................ 109 Service and Support...........................................................................113 About........................................................................................ 113 ix

CUMMINS QST30 QST 30 Series Engine Operation Service Manual

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