CUMMINS QSM11 QSM 11 Operation Service Repair Manual

BUSINESS REPLY MAIL FIRST CLASS PERMIT NO. 15. COLUMBUS INDIANA -POSTAGE WILL BE PAID BY ADDRESSEE— Cummins Inc. Product Registration Dept. P O Box 3005 M/C 60610 Columbus, IN 47202-3005 472029982

In order to serve you better it is very important that you fill out and return this card within 30 days of purchase. Customer N am e ________________________________________________________ Address _______________________________________________________ City / State _____________________________________________________ Zip Code ______________________________________________________ Home Phone Number ( _____ )_____________________________________________ Truck Phone / Cell Phone ( _____ ) __________________________________________ E-mail Address ___________________________________________________ Engine Serial Number ____________________________________________________ Date Purchased _____ /_____ / _____ VIN # ---------------------------------------------------- OR visit our website at www.cummins.com and select "Product Registration" to enter your registration online. THANK YOU!!

Foreword This manual contains information for the correct operation and maintenance of your Cummins engine. It also includes important safety information, engine and systems specifications, troubleshooting guidelines, and listings of Cummins Authorized Repair Locations and component manufacturers. Read and follow all safety instructions. Refer to the WARNING in the General Safety Instructions in Section i • Introduction. Keep this manual with the equipment. If the equipment is traded or sold, give the manual to the new owner. The information, specifications, and recommended maintenance guidelines in this manual are based on information in effect at the time of printing. Cummins Inc. reserves the right to make changes at any time without obligation. If you find differences between your engine and the information in this manual, contact your local Cummins Authorized Repair Location or call 1-800-DIESELS (1-800-343-7357) toll free in the U.S. and Canada. The latest technology and the highest quality components were used to produce this engine. When replacement parts are needed, we recommend using only genuine Cummins or ReCon® exchange parts. NOTE: Note: Warranty information is located in Section W. Make sure you are familiar with the warranty or warranties applicable to your engine.

Table of Contents Section Introduction.............................................................................................................................................................. i Engine and System Identification......................................................................................................................... E Operating Instructions............................................................................................................................................ 1 Maintenance Guidelines......................................................................................................................................... 2 Maintenance Procedures at Daily Interval ........................................................................................................... 3 Maintenance Procedures at 250 Hours or 6 Months ........................................................................................... 4 Maintenance Procedures at 600 Hours or 1 Year ................................................................................................ 5 Maintenance Procedures at 1500 Hours or 1 Year .............................................................................................. 6 Maintenance Procedures at 6000 Hours or 2 Years ............................................................................................ 7 Adjustment, Repair, and Replacement................................................................................................................. A System Diagrams ..................................................................................................................................................... D Service Literature ..................................................................................................................................................... L Service Assistance .................................................................................................................................................. S Seasonal Storage (Marine Only) ............................................................................................................................ SS Troubleshooting Symptoms.................................................................................................................................. TS Maintenance Specifications................................................................................................................................... V Warranty .................................................................................................................................................................... W Back .......................................................................................................................................................................... back

Important Reference Numbers Fill in the part name and number in the blank spaces provided below. This will give you a reference whenever service or maintenance is required. Name Number Number Engine Model Engine Serial Number (ESN) Control Parts List (CPL) Fuel Pump Part Number Electronic Control Module (ECM) Electronic Control Module Serial Numbers (ECM) Filter Part Numbers: • Air Cleaner Element • Lubricating Oil • Fuel • Fuel-Water Separator • Coolant • Crankcase Ventilation • Cummins Particulate Filter Governor Control Module (GCM) (if applicable) Belt Part Numbers: • • • Clutch or Marine Gear (if applicable): • Model • Serial Number • Part Number • Oil Type • Sea Water Pump - Model - Part Number

Section i - Introduction Section Contents Page About the Manual ............................................................................................................................................................ i-2 General Information........................................................................................................................................................ i-2 Acronyms and Abbreviations...................................................................................................................................... i-15 General Information...................................................................................................................................................... i-15 General Cleaning Instructions.....................................................................................................................................i-10 Abrasive Pads and Abrasive Paper.............................................................................................................................. i-10 Definition of Clean......................................................................................................................................................... i-10 Fuel System................................................................................................................................................................... i-13 Gasket Surfaces............................................................................................................................................................ i-11 Plastic Bead Cleaning................................................................................................................................................... i-12 Solvent and Acid Cleaning............................................................................................................................................ i-11 Steam Cleaning............................................................................................................................................................. i-12 General Repair Instructions........................................................................................................................................... i-8 General Information......................................................................................................................................................... i-8 Welding on a Vehicle with an Electronic Controlled Fuel System................................................................................. i-9 General Safety Instructions............................................................................................................................................i-6 Important Safety Notice................................................................................................................................................... i-6 How to Use the Manual ................................................................................................................................................... i-3 General Information......................................................................................................................................................... i-3 Illustrations....................................................................................................................................................................... i-5 General Information......................................................................................................................................................... i-5 Symbols ............................................................................................................................................................................. i-4 General Information......................................................................................................................................................... i-4 To the Owner and Operator ............................................................................................................................................ i-1 General Information......................................................................................................................................................... i-1 QSM11 Marine Section i - Introduction Page i-a

QSM11 Marine Page i-b Section i - Introduction This Page Left Intentionally Blank

CUMMINS QSM11 QSM 11 Operation Service Repair Manual

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