Cummins ISL Engine OEM Service & Repair Manual
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100-001 Engine Identification
Engine Dataplate
All Applications Except Marine
The engine dataplate provides important facts about the engine. The engine serial
number (ESN) and control parts list (CPL) provide information for service and ordering
parts. The engine dataplate must not be changed unless approved by Cummins Inc.
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The dataplate is located on the top side of the gear housing.
Have the following engine data available when communicating with a Cummins®
Authorized Repair Location:
1. Engine serial number (ESN)
2. Control parts list (CPL)
3. Model
4. Horsepower and rpm rating.
Marine Applications
If the engine dataplate (1) is not legible, the
engine serial number (ESN) (2) can be
found on the engine block on top of the
lubricating oil cooler housing. Additional
engine information is on the ECM dataplate.
The engine dataplate provides important
facts about the engine. The engine serial
number (ESN) and control parts list (CPL)
provide information for service and ordering
parts. The engine dataplate must not be
changed unless approved by Cummins Inc.
The dataplate for marine engines is located
on the top front of the valve cover for both
the QSC and QSL engines.
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Have the following engine data available when communicating with a Cummins®
Authorized Repair Location:
1. Control parts list (CPL)
2. Model
3. Engine serial number (ESN)
4. Horsepower and rpm rating.
If the engine dataplate (1) is not legible, the
engine serial number (ESN) (2) can be
found on the engine block on top of the
lubricating oil cooler housing. Additional
engine information is on the electronic
control module (ECM) dataplate.
Cummins® Engine Nomenclature
The Cummins® engine nomenclature
provides the engine model and
horsepower rating.
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Fuel Injection Pump Dataplate
The Cummins® Accumulator Pump
System (CAPS) fuel injection pump
dataplate is located on the side of the
injection pump. The dataplate contains the
following information:
1. Cummins® part number
2. Pump serial number
3. Factory code.
The Cummins® Common Rail Fuel
System dataplate is located on the side of
the high-pressure pump. The dataplate
contains the following information:
1. Cummins® part number
2. Pump serial number
3. Factory code.
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ECM Dataplate
All Applications Except Marine
Marine Applications
The ECM dataplate is located on the front
of the ECM.
The following information is found on the
ECM dataplate:
ECM part number (PN)
ECM serial number (SN)
ECM date code (DC)
Engine serial number (ESN)
ECM Code (identifies the software in
the ECM).
The ECM dataplate is located on the front
of the ECM.
The following information is found on the
ECM dataplate:
ECM part number (PN)
ECM serial number (SN)
ECM date code (DC)
Engine serial number (ESN)
ECM Code (identifies the software in
the ECM).
Dosing Control Unit Dataplate
ISLe4 engines are fitted with a dosing
control unit which is part of the
aftertreatment system. The dosing control
unit dataplate is located on the front edge
of the dosing control unit, as shown (1).
The dataplate contains the following
information:
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Last Modified: 23-Aug-2010
Copyright © 2000-2010 Cummins Inc. All rights reserved.
Type
Ref.
S/N.
Cummins® part number.
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What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$42.99
The Cummins ISL Engine Service & Repair Manual is a comprehensive resource for all your repair and adjustment needs related to the Cummins ISL Engine. It serves as a valuable reference for both professional mechanics and DIY enthusiasts, offering detailed explanations of installation, removal, disassembly, assembly, repair, and check procedures in a clear and sequential manner.
This manual is known by various names, including Cummins ISL Engine service manual, repair manual, workshop manual, and shop manual. Rest assured, all these names refer to the same manual.
Divided into chapters, the manual covers a wide range of topics, including:
- Introduction
- Engine and System Identification
- Familiarization
- Troubleshooting Symptoms
- Troubleshooting Symptoms (New Format)
- Complete Engine
- Cylinder Block
- Cylinder Head
- Rocker Levers
- Cam Followers/Tappets
- Fuel System
- Injectors and Fuel Lines
- Lubricating Oil System
- Cooling System
- Drive Units
- Air Intake System
- Exhaust System
- Compressed Air System
- Electrical Equipment
- Engine Testing
- Mounting Adaptations
- Miscellaneous
- Vehicle Braking
- Service Literature
- Component Manufacturers
- Specifications
Each chapter is further divided into sections, with sub-sections featuring smaller print titles to aid in part identification and procedure clarification. Additionally, exploded diagrams are provided at the beginning of each removal and disassembly section. The manual is available in PDF format, allowing for easy printing of specific pages or the entire manual as needed.
