ZTS 6000 Zero-Turn Rear Engine .. ..Start No.107.289860 21HP

Operator's anual T ° ZTS Zero-Turn Rear Engine Riders with Electric Start Model No. 107.289860 (21HP Briggs & Stratton Engine with 42" Mower) CAUTION: Before using this product, read the manual and follow all its Safety Rules and Operating Instructions, For answers to your questions about this product, call: 1-800-659-5917 Sears Craftsman Help Line 5 am- 5 pm, Mon - Sat Nota: Una traducci6n en espaSol de este Manual del Operador puede encontrarse en la pagina 37. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman website: www.sears.com/craftsman U.S.A. 7103147 Revision D Rev. Date 04/2009

Warranty Statement ..................................................... 3 Safety Rules & Information ......................................... 4 Identification Numbers ................................................ 9 Assembly .................................................................... 10 Pre-Operation ............................................................. 13 Operation .................................................................... 14 Maintenance ............................................................... 21 Service & Adjustments ............................................. 30 NOTE: In this manual, "left" and "right" are Storage ....................................................................... 34 Specifications ............................................................ 34 Troubleshooting ......................................................... 35 Spanish Operator's Manual ...................................... 37 Repair Parts ......................................................... PTS-1 Hardware and Torque Specifictions ................. PTS-39 Repair Protection Agreement ........ Inside Back Cover Service Numbers ........................................ Back Cover referred to as seen from the operating position. CRAFTSMAN FULL WARRANTY When operated and maintained according to all supplied instructions, if any non-expendable part of this riding equipment fails due to a defect in material or workmanship within two years from the date or purchase, call 1-800-659-5917 to arrange for free in-home repair. The frame and front axle will be repaired free of charge for five years from the date of purchase if defective in material or workmanship. All of the above warranty coverage applies for only 90 days from the date of purchase if this riding equipment is ever used for commercial or rental purposes. In all cases, if repair proves impossible, the riding equipment will be replaced free of charge with the same or an equivalent model. The battery will be replaced free of charge for 90 days from the date of purchase if defective in material or workmanship (our testing proves that it will not hold a charge). This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for: • Expendable items that become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters. • Standard maintenance servicing, oil changes, or tune-ups. • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Tire or wheel replacement or repair resulting from normal wear, accident, or improper operation or maintenance. • Repairs necessary because of operator abuse, including but not limited to damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over- speeding the engine. • Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the riding equipment according to the instructions contained in the operator's manual. • Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date. • Normal deterioration and wear of the exterior finishes, or product label replacement. This warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 3

Readthesesafetyrulesandfollowthemclosely. Failure toobeytheserulescouldresultinlossofcontrol ofunit,severepersonal injuryordeathtoyou,orbystanders, or damage topropertyorequipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle _ in text signifies important cautions or warnings which must be followed. GENERAL OPERATION 1. Read, understand, and follow all instructions in the manual and on the unit before starting. 2. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. 3. Only allow responsible adults, who are familiar with the instructions, to operate the unit (local regulations can restrict operator age). 4. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade(s). 5. Be sure the area is clear of other people before mowing. Stop the unit if anyone enters the area. 6. Never carry .passengers. 7. Do not mow in reverse unless absolutely necessary. Alwa.ys look down and behind before and while travel- ling in reverse. 8. Never direct discharge material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces. 9. Do not operate the machine without the entire grass catcher, discharge guard (deflector), or other safety devices in place and operational. 10. Slow down before turning. 11. Never leave a running unit unattended. Always disengage the blades (PTO), set parking brake, stop engine, and remove keys before dismounting. 12. Disengage blades (PTO) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. 13. Operate the machine only in daylight or good artificial light. 14. Do not operate the unit while under the influence of alcohol or drugs. 15 Watch for traffic when operating near or crossing roadways. 16. Use extra care when loading or unloading the unit into a trailer or truck. 17. Always wear eye protection when operating this unit. 18. Data indicates that operators, age 60 years and above, are involved in a large percentage of power equipment-related injuries. These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury. 19. Follow the manufacturer's recommendations for wheel weights or counterweights. 20. Keep in mind the operator is responsible for accidents occurring to other people or property. 21. All drivers should seek and obtain professional and practical instruction. 22. Always wear substantial footwear and trousers. Never operate when barefoot or wearing sandals. 23. Before using, always visually check that the blades and blade hardware are present, intact, and secure. Replace worn or damaged parts. 24. Disengage attachments before: refueling, removing an attachment, making adjustments (unless the adjustment can be made from the operator's position). 25. When the machine is parked, stored, or left unattended, lower the cutting means unless a positive mechanical lock is used. 26. Before leaving the operator's position for any reason, engage the parking brake (if equipped), disengage the blades (PTO), stop the engne, and remove the key. 27. To reduce fire hazard, keep the unit free of grass, leaves, & excess oil. Do not stop or park over dry leaves, grass, or combustible materials. 28. It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest-covered, brush-covered, or grass-covered land unless the exhaust system is equipped with a spark attester meeting any applicable local or state laws. Other states or federal areas may have similar laws. 29. OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period. CAUTION 1_ This machine produces sound levels in excess of 85 dBA at the operator's ear and can cause hearing loss though extended periods of exposure. Wear hearing protection when operating this machine. TRANSPORTING AND STORAGE 1. When transporting the unit on an open trailer, make sure it is facing forward, in the direction of travel. If the unit is facing backwards, wind lift could damage the unit. 2. Always observe safe refueling and fuel handling prac- tices when refueling the unit after transportation or storage. 3. Never store the unit (with fuel) in an enclosed poorly ventilated structure. Fuel vapors can travel to an ignition source (such as a furnace, water heater, etc.) and cause an explosion. Fuel vapor is also toxic to humans and animals. 4. Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods. 5. Always follow the engine manual instructions for proper start-up procedures when returning the unit to service. 6. Never store the unit or fuel container inside where there is an open flame or pilot light, such as in a water heater. Allow unit to cool before storing.

SLOPE OPERATION Slopes are a major factor related to loss-of-control and tip- over accidents, which can result in severe injury or death• Operation on all slopes requires extra caution• If you cannot back up the slope or if you feel uneasy on it, do not operate on it. Control of a walk-behind or ride-on machine sliding on a slope will not be regained by the application of the brake• The main reasons for loss of control are: insufficient tire grip on the ground, speed too fast, inadequate braking, the type of machine is unsuitable for its task, lack of awareness of the ground conditions, incorrect hitching and load distri- bution• . Mow across slopes, not up and down. • Watch for holes, ruts, or bumps• Uneven terrain could overturn the unit. Tall grass can hide obstacles• 3. Choose a slow speed so that you will not have to stop or change speeds while on the slope• 4. Do not mow on wet grass• Tires may loose traction• 5. Never mow down slopes• 6. Avoid starting, stopping, or turning on a slope• If tires lose traction (i.e. machne stops forward motion on a slope), disengage the blade(s) (PTO) and drive slow off the slope• 7. Keep all movement on slopes slow andgradual. Do not make sudden changes in speed or direction, which could cause the machine to rollover. 8. Use extra care while operating machines with grass catchers or other attachments; they can affect the stability of the unit. Do not use on steeps slopes• 9. Do not try to stabilize the machine by putting your foot on the ground (ride-on units)• 10. Do not mow near drop-offs, ditches, or embank- ments• The mower could suddenly turn over if a wheel !s over the edge of a cliff or ditch, or if an edge caves in. 11. Do not use grass catchers on steep slopes• 12. Do not mow slopes if you cannot back up them. 13. See your authorized dealer/retailer for recommendations of wheel weights or counterweights to improve stability• 14. Remove obstacles such as rocks, tree limbs, etc. 15. Use slow speed• Tires may lose traction on slopes even through the brakes are functioning properly• 16. Do not turn on slopes unless necessary, and then, turn slowly and gradually uphill, if possible. Never mow down slopes• TOWED EQUIPMENT (RIDE-ON UNITS) 1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point. 2. Follow the manufacturer's recommendations for weight limit for towed equipment and towing on slopes. See attaching a trailer under OPERATION. 3. Never allow children or others in or on towed equipment. 4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control. 5. Travel slowly and allow extra distance to stop. 6. Do not shift to neutral and coast down hill. ,WARNING Never operate on slopes greater than 17.6 percent (10°) which is a rise of 3-1/2 feet (106 cm) vertically in 20 feet (607 cm) horizontally. Select slow ground speed before driving onto slope. Use extra caution when operating on slopes with rear- mounted grass catchers. Mow across the face of slopes, not up and down,use caution when changing directions and DO NOT START OR STOP ON SLOPE. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children• Children are often attracted to the unit and the mowing activity• Never assume that children will remain where you last saw them. 1. Keep children out of the mowing area and under the watchful care of another responsible adult• 2. Be alert and turn unit off if children enter the area. 3. Before and during reverse operation, look behind and down for small children• 4. Never carry children, even with the blade(s) off. They may fall off and be seriously injured or interfere with safe unit operation• Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine• 5. i'_everallow children to operate the unit. 6. Use extra care when approaching blind corners, shr.ubs, trees, or other objects that may obscure vision. EMISSIONS 1. Engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects, or other reproductive harm. 2. Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label• IGNITION SYSTEM 1. This spark ignition system complies with Canadian standard ICES-O02. 5

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RiDE UP AND DOWN HILL, NOT ACROSS HiLL o_ 10 DEGREES MAX. WARNING: To avoid serious injury, operate your unit up and down the face of slopes, never across the face. Do not operate on slopes greater than 10 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. Braking may be affected by attachments. Reduce speed on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its [eft edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill.

SERVICE AND MAINTENANCE Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars, pipes, and other sources of ignition. 2. Use only approved gasoline containers. 3. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool before refueling. 4. Never fuel the machine indoors. 5. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as near a water heater or other appliance. 6. Never fill containers inside a vehicle or on a truck bed with a plastic bed liner. Always place containers on the ground away from your vehicle before filling. 7. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dis- penser nozzle. 8. Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 9. If fuel is spilled on clothing, change clothing immedi- ately. 10. Never over-fill the fuel tank. Replace gas cap and tighten securely. 11. Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. 12. If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated. 13. Replace all fuel tank caps and fuel container caps securely. Service & Maintenance 1. Never run the unit in an enclosed area where carbon monoxide fumes may collect. 2. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. 3. Never tamper with safety devices. Check their proper operation regularly and make necessary repairs if they are not functioning properly. 4. Keep unit free of grass, leaves, or other debris build- up. Clean up oil or fuel spillage, and remove any fuel- soaked debris. Allow machine to cool before storage. 5. If you strike an object, stop and inspect the machine. Repair, if necessary, before restarting. 6. Never make adjustments or repairs with the engine running. 7. Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary. 8. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them. 9. Check brake operation frequently. Adjust and service as required. 10. Maintain or replace safety and instructions labels, as necessary. 11. Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite. Do not spread fuel line clamps further than necessary. Ensure clamps grip hoses firmly over the filter after installation. 12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gasoline addi- tives, or white gas because engine/fuel system damage could result. 13. If the fuel tank must be drained, it should be drained outdoors. 14. Replace faulty silencers/mufflers. 15. Maintain or replace safety and instruction labels as necessary. 16. Use only fac!ory authorized replacement parts when making repairs. 17. Always comply with factory specifications on all settings and adjustments. 18. Only authorized service locations should be utilized for major service and repair requirements. 19. Never attempt to make major repairs on this unit unless you have been properly trained. Improper service procedures can result in hazardous operation, equipment damage and voiding of manufacturer's warranty. 20. On multiple blade mowers, take care as rotating one blade can cause other blades to rotate. 21. Do not change engine governor settings or over- speed the engine. Operating the engine at excessive speed can increase the hazard of personal injury. 22. Disengage drive attachments, stop the engine, remove the key, and disconnect the spark plug wire(s) before: clearing attachment blockages and chutes, performing service work, striking an object, or if the unit vibrates abnormally. After striking an object, inspect the machine for damage and make repairs before restarting and operating the equipment. 23. Never place hands near the moving parts, such as a hydro pump cooling fan, when the tractor is running. (Hydro pump cooling fans are typically located on top of the transaxle). 24. Units with hydraulic pumps, hoses, or motors: WARN- ING: Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Keep body and hands awayfrom pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard, and not hands, to search for leaks. Make sure all hydraulic fluid con- nections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. If leaks occur, have the unit serviced imme- diately by your authorized dealer. 25. WARNING: Stored energy device. Improper release of springs can result in serious personal injury. Springs should be removed by an authorized techni- cian. 26. Models equipped with an engine radiator: WARNING: Stored energy device. To prevent serious bodily injury from hot coolant or steam blow-out, never, attempt to remove the radiator cap while the engine is running. Stop the engine and wait until it is cool. Even then, use extreme care when removing the cap. 7

SAFETY & OPERATION DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to remind you of this important information while you are operating your unit. All DANGER, WARNING, CAUTION and instructional messages on your rider and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals below are on your rider and mower. If any of these decals are lost or damaged, replace them at once. Contact a Sears Parts & Service Center for replacements. These labels are easily applied and will act as a constant visual reminder to you, and others who may use the equipment, to follow the safety instructions necessary for safe, effective operation. Decal - Control Panel Part No. 7103082YP Decal - Tracking Adjustment Part No. 1726638SJVl Decal - Ground Speed Lever Part No. 7102576YP Decal - Amputation and Thrown Objects Hazard Part No. 1704277SlVI z:: _ Thrown Objects Hazard ,_;' DecaJ - Operation, U Part No. 7102575YP Decal - Cutting Height Switch Part No. 1734276SlVl Decal - Hot Surfaces Part No. 1734273SM (Located on RH side) Decal - Cutting Hazard Part No. 1734672SlVl (Located on rear frame) A_p_I_0_ h_za,_ ,%-_ll-0_e, h_zat_ !i?'!'!! _?.;,' ;':,,L Decal - Operation, Lower Part No. 7103185YP Decal - Parking Brake Part No. 7102578YP Decal - Cutting Height indicator Part No. 1734335SlVl Decal - Transmission Release Part No. 1734532SM (Located on rear frame) Decal - Ground Speed Lever Part No. 1734270SlVl

_(\_\_' CRAFTSMAN _ When contacting the service center for replacement parts, service, or information you MUST have these numbers. Record your model name/number, manufacturer's identification numbers, and engine serial numbers in the space provided for easy access. The identification tag is located on the underside of the seat. Tilt the seat forward to access the ID tag. For answers to your questions about this product, call: 1-800=659=5917 Sears Craftsman Help Line, 5 am - 5 pm, Monday=Saturday. See your local Sears retailer to purchase the following accessories: Model Description Name/Number Stock Number Unit Serial Number Date Purchased Engine Make Engine Model Engine Type/Spec Engine Code/Serial Number , Two Bin Grass Collector , Headlight Kit , Front Bumper Kit , Keys , Quick Start Guide (English and Spanish) , Operator's Manual & Parts Book (English and Spanish) 9

INSTALLING THE SEAT 1. Raise the seat base (see Figure 1). 2. Align the holes in the seat bottom with the holes in the seat base. 3. Secure the seat to the seat base with two 5/16-18 x 3/4 serrated head bolts for the rear seat slots, and two 5/16-18 x 3/4 shoulder bolts for the front slots. 4. Tighten to 14-19 ft-lbs (19-25 Nm). / J 5/16-18 x 3/4 19-25 Nm 14-19 ft-lbs 5/16-18 x 3/4 Figure 1. Installing the Seat 10

ZTS 6000 Zero-Turn Rear Engine .. ..Start No.107.289860 21HP

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