X30569A IO-550 Parts Manual

CAT LOG 10-550- -B -c -G Form X30569A © 1989 Teledyne industries, Inc. September 1989

CURRENT STATUS OF PAGES AS OF: SEPTEMBER 1989 THE ORIGINAL DATE OF THIS PUBLICATION IS SEPTEMBER 1989 INSERT LATEST PAGES DESTROY SUPERSEDED PAGES MODELS: 10-550 FORM X30569A PAGE STATUS ALL SEPTEMBER 1989 PAGE STATUS PAGE STATUS PAGE STATUS li

WARNING (Please note the following statements from FAA Advisory Circular 20-620 enlatledEUGIBIU'TY, OUAU1Y, AND IDE NTIFICATION OF APPROVED REPLACEMENT PARTS-): 3.BACKGROUND. An increasing amount of replacement parts (including standard parts), materials, appliances, and instruments are offered for sale as being of aircraft quality when actually the quality and origin of these units are unknown. Users of such units are usually niot aware of the potential hazards involved with replacement parts that are not eligible for use on certificated aircraft. Frequently such units are deceptively advertised or presented as "unused," "like new," or "remanufactured." This implies that the quality of such units is equal to an original or appropriately repaired or overhauled unit. The performance rules for replacement of parts and materials used in the maintenance and alteration of U.S. certificated aircraft are specified in Federal Aviation Regulations (FAR) 43.13 and FAR 145.57. The responsibility for the continued airworthiness of the aircraft, which includes the replacement of parts, is the responsibility of the owner/operator as outlined in FAR 91.163, FAR 121.363, FAR 123.45, FAR 127.131 and FAR 135.143 (a). 4. IDENTIFICATION OF THE APPROVED PARTS. Approved serviceable replacement parts are identified as follows: a. By an FAA Form 81 30-3 (Formerly FAA Form 186), Airworthiness Approval Tag. An Airworthiness Approval Tag identifies a part or group of parts that have been approved by authorized FAA representatives. b. By an FAA Technical Standard Order (TSO) number and identification mark that indicates the part or appliance has been manufactured under the requirements of FAR 37. c. By an FAA/PMA symbol, together with the manufacturer's name, trademark or symbol, part number, and the make and model of the type certificated product on which the part is eligible for installation, stamped on the part. An FAA Parts Manufacturer Approval (FANtPMA) is issued under FAR 21.305. The make and model information may be on a tag attached to the part. d. By shipping t icket, invoice, or other document which provides evidence that the part was produced by a manufacturer holding an FAA Approved Production Inspection System issued under FAA 21, Subpart F, orby a manufacturer holding an FAA Production Certificate issued under FAA 21, Subpart G. e. By a certificate of airworthiness for export issued by a foreign government under the provisions of FAR 21, Subpart N. 1.KNOW YOUR SUPPLIER. It has come to our attention that many reproduced parts and components, particularly instruments which have been manufactured by persons other than the original manufacturer, are available for purchase and installation on U.S. certificated aircraft. Often, an original part is used as a sample to produce duplicates. The reproduced parts appear to be as good as the original part; however, there are many unknown factors to be considered that may niot be readily apparent to the purchaser, i.e., heat treating, plating, inspections, tests and calibrations. All too often the faulty part is not discovered until a malfunction or an accident occurs. 12. SUMMARY. in accrdance with FAR's, certification of materials, parts, and appliances for return to service, for use on aIrcraft Is the responsIbIlIty of the person or agency who signs the approval. The owner/operator, as denoted in paragraph 3 of this advisory circular, is responsible for the continued airworthiness of the aircraft. To assure continued safety in aircraft operation, it is essential that great care be used when inspecting, testing, and determining the acceptability of all parts and materials. Particular caution should be exercised when the identity of materials, parts, and appliances cannot be established or when their origin is in doubt. III

INDEX PAGE INTRODUCTION...............................72-00-01 UIST OF ABBREVIATIONS AND SYMBOLS ..................... 72-00-03 RELATED PUBUICATIONS ........................... 72-00-03 REPAIR PARTS SETS AND MATERIALS ...................... 72-00-04 OVERSIZE AND UNDERSIZE PARTS ....................... 72-00-05 NUMERICAL PARTS UISTING..........................72-01-01 CUSTOMER SPECIFICATIONS ......................... 72-02-01 BASIC GROUP ASSEMBLY PARTS LIST PAGE 72-10-00 Crankcase 72-10-01 Crankcase Studding Assembly....................72-10-03 72-10-02 Crankcase Attaching Parts ..................... 72-10-05 72-10-03 Crankcase Associated Parts (Engine Mounts) .............. 72-10-07 72-10-04 Crankcase Associated Parts (Breather & Oil Filler) ............ 72-10-09 72-20-01 Crankshaft Group ........................ 72-20-01 72-20-02 Camshaft Group.........................72-20-02 72-20-03 Connecting Rod Assembly ..................... 72-20-03 72-30-01 Cylinder Assembly (10-550 A,B,C) .................. 72-30-01 72-30-01 A 7th Stud Nut Identification ..................... 72-30-01 72-30-02 Cylinder Assembly (IO-550G) .................... 72-30-02 72-30-03 Piston and Pin Assembly ...................... 72-30-03 72-30-04 Induction System (10-550-A) .................... 72-30-05 72-30-05 Induction System (10-550-B & C)...................72-30-07 72-30-06 Induction System (IO-550-G.....................72-30-10 72-50-01 Oil Sump (IO-550-A&C) ...................... 72-50-00 72-50-02 Oil Sump (10-550-B) ....................... 72-50-01 72-50-03 Oil Sump (10-550-G) ....................... 72-50-02 72-50-04 Oil Pump Assembly (full flow type filter) ................ 72-50-03 73-10-01 Fuel Injection System (10-550-A)...................73-10-00 73-10-02 Fuel Injection System (10-550-B)...................73-10-02 73-10-03 Fuel Injection System (10-550-C)...................73-10-05 73-10-04 Fuel Injection System (10-550-E)...................73-10-06 73-10-05 Air Throttle Assembly (10-550-A&B)..................73-10-08 73-10-06 Air Throttle Assembly (10-550-C)...................73-10-09 73-10-07 Air Throttle Assembly (10-550-G)...................73-10-10 73-10-08 Fuel Pump Assembly. 73-10-12 73-10-09 Fuel Pump Assembly Fittn~g Ori'e'ntation' ('I0'-5'50- A',B',C')............73-10-13 73-10-10 Fuel Pump Assembly Fitting Orientation (lO-550G) ............ 73-10-14 73-10-11 Fuel Manifold Valve Assembly (10-550 AB,C) .............. 73-10-15 73-10-12 Fuel Manifold Valve Assembly (10-550 G)................73-10-16 73-10-13 Control Assembly ............ .......... 73-10-17 74-10-01 Magneto and Accessory Drive Assembly (10-550 AB.C..........74-10-00 74-10-02 Magneto and Accessory Drive Assembly (10-550 G)............74-10-01 74-20-01 Ignition System (10-550-A&G) .................... 74-20-00 74-20-02 Ignition System (10-550-B&C)....................74-20-02 79-20-01 Oil Cooler ........................... 79-20-01 80-10-01 Starter and Starter Adapter Assembly (10-550 B).............80-10o-00 80-10-02 Starter and Starter Adapter Assembly (10-550 AC&G) .80.........S-10-03 82-10-01 Alternator Assembly..........82-10-00 84-10-01 Freon Compressor Bracket Assembly (Optional) ................ 84-10-01 .IV

INTRODUCTION TCM has formalized the following Parts Catalog under the GAMA system. The system allows for certain standardization within the industry that may provide uniformity in arrangement of systems and components of systems within each manufacturer's service manuals. The format breaks down the engine systems in component groups that allow the user to cross-reference between any manual by TCM using this format. The indivdual component groups are given numerical Identification and allow the groups to be broken down into their indivdual parts. Each group will have three sets of numbers. The first two numbers designate the chapter listing givng overall category. The second two numbers indicate the section givng the particular function within the category. The third set of numbers apply to a list of detail part numbers of a particular subassembly or system. Example: - 72 - Is the number for the chapter listing for 'engine reciprocating'. -10 - Is the number for the section listing given for the "crankcase" description of the chapter listing. - 01 -is the number given for particular item referred to under the section and chapter numbers; in this case "studding assembly". Therefore the number 72-10-01 refers to a discussion on the crankcase studding assembly of the engine, reciprocating. This parts catalog is presented in looseleaf form. Changes will be issued as they occur to those pages which are affected only. In this manner, the parts catalogs can be kept current with manufacturing and service requirements. Changes to this parts catalog will be sent to the purchaser on receipt of the registration card from the front of the manual. Page ii of this publication depicts the current status of pages as of the date listed. Each page in the catalog is dated when it is changed. To be current, the date of the page should match the date listed for that page on the Status Page. With each change to the catalog issued, a change to the Current Status Page will necessarily be issued. In this edition, currently available parts are listed for 10-550 Model Engines. If accessories or parts attached to any engine installed in an aircraft manufactured in the United States under a production model number do not appear in this catalog, determine whether they are available from the aircraft manufacturer before placing an order with a Teledyne Continental Authorized Distributor. The Basic Group Assembly Parts Uist contains Figures where each of the major assemblies and groups of the basic engines are illustrated in "exploded" form. Each figure has its own set of index numbers to indicate the sub- parts. The list of parts in the assembly or group appears on the same page with the illustration or on an adjacent page. The first column of each assembly group list contains the figure number (not repeated on all lines) and, following a dash, the index numbers of the sub-parts in numerical order. Do not order parts by index number, use the part number which appears in the second column and use the name of the part which appears in the column under the title "DESCRIPTION". Do not order any parts listed when 'NOT SOLD", herein abbreviated as 'NS", appears in the "QUANTITY PER ASSEMBLY" column, because these parts are not suitable for installation without factory equipment, or they are major parts of assemblies and are more economically supplied in the assembled condition, or they are assemblies which would have to be disassembled for installation. To replace any detail part "NOT SOLD", order the smallest assembly containing the part (listed above It with names beginning one column to left). To replace any assembly 'NOT SOLD", order whatever subassemblies and detail parts (listed below it, with names Indented) that are in need of replacement. Quantities of parts In the Basic Group Assembly Parts List are for specific application in one assembly. Similar assemblies are combined, and quantities of sub-parts are for one assembly. 72-00-01

Oversize and undersize parts must be ordered by the numbers listed herein, with correct descriptions, to avoid errors. Corresponding standard size part numbers in the Basic Group Assembly Parts Ust are preceded by a symbol (+) to indicate the availability of the non-standard size. (Refer to list of abbreviations and symbols). Repair Parts Sets are usually wanted in such groups for overhaul work and should be ordered by set part numbers. A Numerical Parts Ust is provided and part numbers are arranged in numerical order along with a figure and index number. If the number of any desired part is known, the name may be located by referring to the Basic Group Parts Ust. When using this listing and referring to an illustration with the figure and index references, you will not In some cases, there Is more than one illustration of an assembly due to differences between certain engine models. If this is the case, you must look under the illustration listing your particular model engine to locate the part number and name. NOTE ... The aircraft manufacturer occasionally changes certain accessories per customer request. 72-00-02

LIST OF ABBREVIATIONS AND SYMBOLS nlFFwimTIAnbJ QvupnI As Required Diameter Head Hexagon(aI) Inside Diameter Inches Long Millimeters Outside Diameter Optional Oversize NS PD RF (rt) NPT us No. Not Sold Parts Included in a set Pitch diameter (thread) Reference National Pipe Tap (or thread) Undersize Number Oversize parts available Undersize parts available End of group of attaching parts RELATED PUBLICATIONS Engine Manuals: 1. Overhaul Manual for 10-550 Series Aircraft Engine. Form X30568A. 2. Illustrated Parts Catalog for 10-550 Series Aircraft Engine. Form X30569A. 3. Teledyne Continental Motors Aircraft Engine Service Bulletins. 4. Fuel Injection Manual. For X30593A. The above publications may be ordered through your Teledyne Continental Motors Distributor or ordered directly, if prepaid from: Teledyne Continental Motors Aircraft Products P. 0. Box 90 Mobile, AL 36601 Attn: Publications Department 72-00-03 aVURanE AR dia. hd. hex. ID in. 1g. mm OD OP Os niwFkmrAN

REPAIR PARTS SETS AND MATERIALS PAPT Mil IUARPQ 642188 646550A1 646563A1 flQfQ1RPTIAM Gasket Sealant Gasket Set-Complete Overhail (jGasket Set-Top 0/H-Single Cylinder Standard 649227 649227P005 649227P01 0 649227P01 5 649227CP 646592A1 646592A1 M010 Ring Set-Single Cylinder Ring Set-Single Cylinder Ring Set-Single Cylinder Ring Set-Single Cylinder (9) Ring Set-Single Cylinder Bearing Set-Crankshaft Bearing Set-Crankshaft Standard .005 OS on OD .01060 on OD .015' 05 on OD Standard Standard .010m US on ID 626531-1 626531-2 53501 1S 641543 646940 646941 6469-42 646943 646944 Enamel-Gold, Engine Enamel-Gold, Engine Lockwlre-0.040 In. Dia. Steel Silk Thread F/I Sealant Adhesive Sealant Gasket Maker Anti-Seize Lubricant Primer 1 Quart 1 Gallon Order by 1 lb. Roll 1 spool 1.69 Oz. 1.69 Oz. 1.69 Oz. 1/4 lb. 6 Oz NOTES: (J) This set does not contain intake hose. ©For use with chrome cylinders. 72-00-04 -Ql7 1 Oz. Tube Standard IAAn.'eJc, ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL

OVERSIZE AND UNDERSIZE PARTS DESCRIPTION PART NO. NAME DESCRIPTION 350998P001 5 350998P003 350998P005 35967P005 35967P01 0 35967P01 5 35967P020 35967P030 401801 P003 401801 P007 4018011P012 401 804P003 401 804P007 401804P012 401813P003 401813P007 401814P003 40181 4P007 401814P012 401 852P003 401 852P007 401852P012 401 860P003 401 860P007 401860P012 401881 P003 401881 P007 401881 P012 401 893P003 401893P007 401893P012 401 8991P003 401 899P007 401899P012 401971 P003 401971 P007 401971 P012 4021 27P003 4021 27P007 4021 27P01 2 Bushing-C/wgt. Bushing-C/wgt. Bushing-C/wgt. Insert Insert Insert Insert Insert Stu SWu Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud Stud .001 5' 0S on OD .003" 0S on OD .005" 0S on OD .005" 05 on OD .010" OS on OD .015* OS on OD .020" 0S on OD .030" 0S on OD .003" OS on PD .007r 0S on PD) .01 2" 05 on PD .003" 0S on PD .007" 05 on PD) .01 2' OS on PD .003" OS on PD .007" 05 on PD .003" OS on PD .007" 0S on PD .012" OS on PD .003" 0S on PD .007" OS on PD .01 2" 05 on PD .003" 05 on PD) .007" OS on PD .012" 0S on PD .003" OS on PD) .007" OS on PD .012" 05 on PD .003" OS on PD .007" OS on PD .012' 05 on PD .003" 05 on PD .007" 05 on PD .01 2" 05 on PD) .003" 05 on PD .007" 05 on PD) .012" OS on PD .003" 05 on PD) .007" 0S on PD .012" 0S on PD 402151 P003 402151 P007 402151 P012 402711 P003 402711 P007 40271 1PO12 536563P005 539800M01 5 629680M001 630046P005 634503M01 0 639573P01 0 639573P020 639573P030 642398M01 0 642720M010 64231 8P005 642398M01 0 642720M01 0 6437661P005 643766P01 0 643766P01 5 643766P020 643766P030 648005P005 648005P*01 0 648005P01 5 648006P005 648006P01 0 648006P01 5 648008P005 648008P01 0 648008P01 5 64801 4P005 64801 4P010 64801 4P015 Stud Stud Stud Stud Stud Stud Dowel Spring Clutch Collar - Gov. Pin Piston Bearing-C/Shaft Washer Thrust Washer Thrust Washer Thrust Bearing-C/Rod Bearing-C/Shaft Insert Bearing-C/Rod Bearing-C/Shaft Guide Valve Guide Valve Guide Valve Guide Valve Guide Valve Ring Piston Ring Piston Ring Piston Ring Piston Ring Piston Ring Piston Ring Piston Ring Piston Ring Piston Guide, Valve Guide, Valve Guide, Valve .003" 05 on PD .007" OS on PD .012" 05 on PD .003" 0S on PD .007" 05 on PD .01 2" 0S on PD .005" 05 on OD .015" US on ID .001" US on ID .005" OS on ID .010 US on ID .003" OS on 0D .020" 05 on 00 .030" 0S on O0 .010" US on ID .010" US on ID .005" OS on 00 .010" US on ID .010" US on ID .005" OS on 00 .010" 0S on 00 .015" OS on OD .020" OS on OD .030" OS on 00 .005" 0S on 00 .010" OS on OD .015" 05 on OD .005" 05 on 00 .010 05 O on 0D .015" OS on 00 .005" OS on OD .010"' OS on 00 .015" OS on 00 .005" 0S on 00 .010* OS on 00 .015" OS on 00 72-00-05 PART NO. NAME

PART NO. NAME DESCRIPTION 64801 4P020 64801 4P030 648046P005 648046P01 0 648046P01 5 Guide Valve Guide Valve Piston Piston Piston .020' OS on OD .030' OS on OD .0O5' OS on OD .010m OS on 00 .015' OS on OD 72-00-06 PART NO. NAME DESCRIPTION