Continental Aircraft Engines O200-C75-C85-C90 Parts Manual

ILLUSTRATED PARTS CATALOG FOR C-75, C-85, C-90 & 0-200 AIRCRAFT ENGINES FORM X30011A FAA APPROVED FEBRUARY 1981

TABLE OF CONTENTS STATUS PAGES ............. , ........................................................... . jjj/iv • SECTION I, ._ INTRODUCTION .............. ................. ::.:":: •. :.-: .......... ..... :"'c·:1'M:.:. 1-1 LIST OF ABBREViATIONS .................................................................. 1-1 USABLE ON CODE ........................................................................... 1-2 ACCESSORY MANUFACTURERS ......................................................... 1-3/1-4 SECTION II Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 SECTION III Crankcase Studding Assembly .................................................... 2-2 Crankcase Attaching Parts ........................................................ 2-4 Crankcase ASSOCiated Parts ....................................................... 2-6 Crankcase Assembly - Tapered ................................................... 2-8 Crankcase Assembly - Flanged .................................. " ................ 2-9 Connecting Rod Assembly ....................................................... 2-10 Piston Assembly ................................................................ 2-10 Camshaft Assembly. Lifters & Push Rods ......................................... 2-11 Cylinder Assembly .............................................................. .2-12 Crankcase Cover Assembly ...................................................... 2-14 Crankcase Cover Assembly ..................................................... 2-16 Carburetor Induction Assembly .................................................. 2-,8 Starter and Generator .............................. , ............................ Starter Generator. Voltage Regulator ............................................. 2-21 Bendix IgnitIOn System (S4LN-21. S4RN-21) ...................................... 2-22 Slick Ignition System ( Model 447) ............................................... 2-24 011 Cooler Equipment .. " .............. • ........................ , ..... , . . . . . . .. . 2-26 Fuel Pump Equipment ........................................................... 2-26 Oil Sump Assemblies ............................................................ 2-28 OVERSIZE AND UNDERSIZE PARTS LIST ..................................................... 3-1 SECTION IV REPAIR PARTS SETS AND MATERIALS ................................................... 4-1/4·2 SECTION V NUMERICAL PARTS LIST ..................................................................... 5·1 SECTION VI CUSTOMER SPECIFICATIONS Figure 20 Figure 21 Figure 22 SECTION VII Cover. Vacuum Pump Pad ....................................................... . Flange Exhaust .................................................................. . Relay ........................................................................ . 6-1 6-6 6-6 6-6 0-200-B BASIC AND CUSTOMER SPECiFiCATIONS ........................................... 7-1 Figure 23 - Cover. Vacuum Pump Pad .................................................... 7-3/] Figure 24 - Flange. Exhaust .............................................................. 7-3/(·,· Ii FEBRUARY 1981

/ rCURRENT STATUS OF PAGES AS OF FEBRUARY 1981 THE ORIGINAL DATE OF THISPUBLICATION IS FEBRUARY, 1981 INSERT LATEST PAGES, DtSTROY SUPERSEDED PAGES. MODELS C75, C85, C90 & 0200 PARTS CATALOG FORM X30011A PAGE STATUS PAGE STATUS PAGE STATUS PAGE STATUS I thru IV anginal 1-1 thru 1-4 anginal 2-1 thru 2-30 Or'glnal 3-1 thru 3-2 anginal 4-1 thru 4-2 Original 5-1 thru 5-10 anginal 6-1 thru 6-6 anginal 7-1 thru 7-4 anginal FEBRUARY 1981 ;;;/;v

1 1 1 1 1 1 1 1 1 1 1 1 1

SECTION I INTRODUCTION 1-1. In line with the Teledyne Continental Motors program of product improvement, this parts catalog is presented in looseleaf form. Changes will be issued as they occur to those pages which are affected only. In this manner the parts catalog will be kept current at all times, with manufacturing and service req ulrements. All changes to the catalog will be sent to the purchaser upon receipt of the registration card from the front of the catalog. 1-2. Page iii of this publication depicts the current status of pages as of the date listed. To be current, the date on the page should match the date listed for that page on the Status Page, when a change occurs, otherwise a page with no date is unchanged. With each change to the catalog issued. a change to the current Status Page will necessarily be issued. 1-3. I n this edition. currently available parts are listed for Models C75, C85, C90 and 0-200 engines. If accessories or parts attached to any engine installed in an aircraft manufactured in the United States under production model number do not appear in this catalog, determine whether they are available from the aircraft manufacturer before placing an order with a Teledyne Continental Authorized Distributor 1-4. Since the first edition was published the Teledyne Continental four cylinder "C" series engines have been expanded several times. This series currently Includes the C75, C85 and C90 in the -8, -12, -14 and -16 configuration and the 0-200. All engines in recent years have been produced With flanged crankshaft, indicated by an "F" following the engine number on the nameplate, i.e .. C75-8F. The number 8,12,14 or 16 indicates the equipment included on the engine. A -8 has no starter or generator. A -12 IS equipped with these two items. A -14 is the same as a -12 plus "Lord" type engine mountings. A -16 has a provision for a vacuum pump, In addition to the foregOing The 0-200 engine incorporates all of these features 1-5. Section II contains 19 figures, in each of which one of the major assemblies or groups of the engine is illustrated in "exploded" form. Each figure has ItS own set of index numbers to Indicate the sub- parts. The list of parts in the assembly or group appears on the same page With the Illustration or on an adjacent page The first column of each assembly or group list contains the figure number (not repeated on all lines) and, follOWing a dash, the index number of the sub-parts in numerical order Do not order parts by index number Use the part number, which appears in the second column Use the name of the part which appears In column under the title "Description". 1-6. Do not order any parts listed herein when "Not Sold", herein abbreviated "NS" appears in the "Units Per Assy" column These parts are not SUitable for Installation without factory equipment, or they are major parts of assemblies and are more economically supplied in the assembled condition, or they are assemblies which would have to be disassembled for installation. To replace any detail part "Not Sold" order the smallest assembly containing the part (listed above, with the name beginning one column to the left). To replace any assembly "Not Sold", order whatever assemblies and detail parts (listed below it, With names Indented), that are in need of replacement. 1-7. Quantities of parts, as listed in Section II, are for specific application In one assembly. Total quantities for all parts are listed in Section V. Similar assemblies listed in Section II are combined, and quantities of of sub-parts are for one assembly. Application code letters in the last column Indicate on which models assemblies and sub-parts are used. Sub-parts have the same code letter as their parent assembly. FEBRUARY 1981 1-1

1-8. Oversize and Undersize parts are listed in Section III. These parts must be ordered by the numbers listed herein, with correct descriptions, to avoid errors. Corresponding standard size part numbers in Section II are preceded by a symbol (t) to indicate the availability of the non-standard size. (Refer to the list of abbreviations and symbols.) 1-9. Sets of parts listed in Section IV, are usually wanted in such groups for overhaul work and should be ordered by set part numbers. 1-10. Section V contains a list of part numbers arranged in numerical order in the first column. If the number of any desired part is known, the name may be located by referring to the figure and index number in Section II, which is listed opposite the number in Section V. Quantities listed are total requirements for one engine. 1-11. Section VI contains a parts listing of customer specifications of the basic engines of the 0-200-A. Only the differences between the customer specification and the basic engine are shown. Only those specifications which were sold in quantities of 25 or more are covered herein. 1-12. Section VII contains a listing oftheO-200-B and the most popular customer specifications of that engine. Only the differences between the 0- 200-B and 0-200-A are shown. LIST OF ABBREVIATIONS AND SYMBOLS SYMBOL DEFINITION SYMBOL DEFINITION AR As required (quantity) PD Pitch diameter (of thread) dia. Diameter Qt. Quart ID Inside diameter Ref. Reference (or Refer to) in. Inches S.A.E. Society of Automotive Engrs. LH Left Hand Sq. Square mm Millimeter US Undersize NPT National pipe tap (or thread) No. Number NS Not sold t Oversize parts available OD Outside diameter t Undersize parts available Opt. Optional • • • • End of a group of attaching part, OS Oversize $ Parts included in a set USEABLE ON CODE C75 A C85 B C90 C 0-200 D 1-2 FEBRUARY 1981

ACCESSORY MANUFACTURERS ACCESSORY , MFG'S NO. NAME ADDRESS , , Magneto I -- -------- Slick Model 447 Slick Electro ---------- Slick Model 4001 Rockford, Illinois Magneto 10-51360-6 Scintilla Model S4RN-21 Bendix Corporation 10-51360-1 Scintilla Madel S4LN-21 Sidney. New York Starter 1109656 Delco-Remy United Motors Service I Generator 1101890 Delco-Remy General Motors Building Voltage Regulator 1118736 Delco-Remy Detroit. Michigan Carburetor ---------- Stromberg Model NA-S3A 1 Aircraft Technical Service Bendix Corporation South Bend, Indiana Carbu retor 10-4252 Marvel Schebler Borg-Warner Corporation i Model MA-3SPA Flint, Michigan 10-4115 Marvel-Schebler Model 84240 , I Alternator ---------- Ford Ford Motor Company I General Parts Division Ypsilanti, Michigan , Alternator ---------- Prestolite The Presolite Company I Div. of Eltra Corporation 511 Hamilton Street Toledo, Ohio 43601 FEBRUARY 1981 1-3/1-4

SECTION II GROUP ASSEMBLY PARTS LIST FEBRUARY 1981 2-1

6 \ 11 \ 7 15 8 10 16 1 "----- 20 21 \ // / ' 12 -- 13 23 14 22 2 4 3 5 FIGURE 1. CRANKCASE STUDDING ASSEMBLY 2-2 FEBRUARY 1981

Continental Aircraft Engines O200-C75-C85-C90 Parts Manual

You're Reading a Preview

Recently Viewed