Magnavox MSD805 DVD PLAYER & VCR Service Manual

SERVICE MANUAL Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List When servicing the deck mechanism, refer to MK14 Deck Mechanism Section. Deck Mechanism Part No.: N2440FL DVD PLAYER & VIDEO CASSETTE RECORDER MSD805

IMPORTANT SAFETY NOTICE Proper service and repair is important to the safe, reliable operation of all Funai Equipment. The service procedures recommended by Funai and described in this service manual are effective methods of performing service operations. Some of these service special tools should be used when and as recommended. It is important to note that this service manual contains various CAUTIONS and NOTICES which should be carefully read in order to minimize the risk of personal injury to service personnel. The possibility exists that improper service methods may damage the equipment. It also is important to understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE. Funai could not possibly know, evaluate and advice the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Consequently, Funai has not undertaken any such broad evaluation. Accordingly, a servicer who uses a service procedure or tool which is not recommended by Funai must first use all precautions thoroughly so that neither his safety nor the safe operation of the equipment will be jeopardized by the service method selected. Manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.

MAIN SECTION DVD PLAYER & VIDEO CASSETTE RECORDER MSD805 TABLE OF CONTENTS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1-1 Laser Beam Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2-1 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-1 Standard Notes for Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4-1 Preparation for Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5-1 Cabinet Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6-1 Electrical Adjustment Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7-1 How to Initialize the DVD Player & VCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8-1 Firmware Renewal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9-1 Function Indicator Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10-1 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11-1 Schematic Diagrams / CBA’s and Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12-1 Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13-1 Wiring Diagram < VCR Section > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-1 Wiring Diagram < DVD Section > . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14-2 System Control Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15-1 IC Pin Function Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16-1 Lead Identifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17-1 Exploded Views. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-18-1 Mechanical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19-1 Electrical Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20-1 Main Section I Specifications I Preparation for Servicing I Adjustment Procedures I Schematic Diagrams I CBA’s I Exploded Views I Parts List

1-1-1 D6N4HSP SPECIFICATIONS < VCR Section > Note: Nominal specs represent the design specs. All units should be able to approximate these – some will exceed and some may drop slightly below these specs. Limit specs represent the absolute worst condition that still might be considered acceptable; In no case should a unit fail to meet limit specs. Description Unit Minimum Nominal Maximum Remark 1. Video 1-1. Video Output (PB) Vp-p 0.8 1.0 1.2 SP Mode 1-2. Video Output (R/P) Vp-p 0.8 1.0 1.2 1-3. Video S/N Y (R/P) dB 40 45 SP Mode, W/O Burst 1-4. Video Color S/N AM (R/P) dB 35 41 SP Mode 1-5. Video Color S/N PM (R/P) dB 33 36 SP Mode 1-6. Resolution (PB) Line 230 245 SP Mode 2. Servo 2-1. Jitter Low µsec 0.07 0.12 SP Mode 2-2. Wow & Flutter % 0.3 0.5 SP Mode 3. Normal Audio 3-1. Output (PB) dBV -9 -6 -3 SP Mode 3-2. Output (R/P) dBV -9 -6 -1.5 SP Mode 3-3. S/N (R/P) dB 36 41 SP Mode 3-4. Distortion (R/P) % 1.0 4.0 SP Mode 3-5. Freq. resp (R/P) at 200 Hz dB -11 -4 SP Mode (-20 dB ref. 1 kHz) at 8 kHz dB -14 -4 SP Mode 4. Tuner 4-1. Video output Vp-p 0.8 1.0 1.2 E-E Mode 4-2. Video S/N dB 39 42 E-E Mode 4-3. Audio output dB -10 -6 -2 E-E Mode 4-4. Audio S/N dB 40 46 E-E Mode

1-1-2 D6N4HSP < DVD Section > Notes: 1. All Items are measured without pre-emphasis unless otherwise specified. 2. Power supply: AC 120 V, 60 Hz 3. Ambient Temperature: +25 °C Item Conditions Unit Nominal Limit 1. Video Output 75 Ω load Vpp 1.0 ± 0.1 2. Coaxial Digital Out 75 Ω load mVpp 500 ± 50 3. Audio (PCM) 3-1. Output Level 1 kHz, 0 dB, 47k Ω load Vrms 2.0 3-2. S/N 47k Ω load dB 100 3-3. Freq. Response DVD fs = 48 kHz ± 0.5 dB, 47k Ω load Hz 20 ~ 22 k CD fs = 44.1 kHz ± 0.5 dB, 47k Ω load Hz 20 ~ 20 k 3-4. THD+N DVD 1 kHz, 0 dB, 47k Ω load % 0.01 CD 1 kHz, 0 dB, 47k Ω load % 0.01

1-2-1 E6NLSP LASER BEAM SAFETY PRECAUTIONS This DVD player uses a pickup that emits a laser beam. The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam. CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure. Location: Top of DVD mechanism. Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin. Drive Mechanism Assembly Laser Beam Radiation Laser Pickup Turntable LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM. CAUTION

1-3-1 DVDN_ISP IMPORTANT SAFETY PRECAUTIONS Product Safety Notice Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified by a # on schematics and in parts lists. Use of a substitute replacement that does not have the same safety characteristics as the recommended replacement part might create shock, fire, and/or other hazards. The Product’s Safety is under review continuously and new instructions are issued whenever appropriate. Prior to shipment from the factory, our products are carefully inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced. Precautions during Servicing A. Parts identified by the # symbol are critical for safety. Replace only with part number specified. B. In addition to safety, other parts and assemblies are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements. Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc. C. Use specified internal wiring. Note especially: 1) Wires covered with PVC tubing 2) Double insulated wires 3) High voltage leads D. Use specified insulating materials for hazardous live parts. Note especially: 1) Insulation tape 2) PVC tubing 3) Spacers 4) Insulators for transistors E. When replacing AC primary side components (transformers, power cord, etc.), wrap ends of wires securely about the terminals before soldering. F. Observe that the wires do not contact heat producing parts (heat sinks, oxide metal film resistors, fusible resistors, etc.). G. Check that replaced wires do not contact sharp edges or pointed parts. H. When a power cord has been replaced, check that 5 - 6 kg of force in any direction will not loosen it. I. Also check areas surrounding repaired locations. J. Be careful that foreign objects (screws, solder droplets, etc.) do not remain inside the set. K. Crimp type wire connector The power transformer uses crimp type connectors which connect the power cord and the primary side of the transformer. When replacing the transformer, follow these steps carefully and precisely to prevent shock hazards. Replacement procedure 1) Remove the old connector by cutting the wires at a point close to the connector. Important: Do not re-use a connector. (Discard it.) 2) Strip about 15 mm of the insulation from the ends of the wires. If the wires are stranded, twist the strands to avoid frayed conductors. 3) Align the lengths of the wires to be connected. Insert the wires fully into the connector. 4) Use a crimping tool to crimp the metal sleeve at its center. Be sure to crimp fully to the complete closure of the tool. L. When connecting or disconnecting the internal connectors, first, disconnect the AC plug from the AC outlet.

1-3-2 DVDN_ISP Safety Check after Servicing Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards. 1. Clearance Distance When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1) Table 1: Ratings for selected area Note: This table is unofficial and for reference only. Be sure to confirm the precise values. 2. Leakage Current Test Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is lower than or equal to the specified value in the table below. Measuring Method (Power ON): Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC voltmeter to measure across the terminals of load Z. See Fig. 2 and the following table. Table 2: Leakage current ratings for selected areas Note: This table is unofficial and for reference only. Be sure to confirm the precise values. AC Line Voltage Clearance Distance (d), (d’) 120 V ≥ 3.2 mm (0.126 inches) AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to: 120 V 0.15 µF CAP. & 1.5 kΩ RES. Connected in parallel i ≤ 0.5 mA Peak Exposed accessible parts Chassis or Secondary Conductor d d' Primary Circuit Terminals Fig. 1 AC Voltmeter (High Impedance) Exposed Accessible Part B Earth Ground Power Cord Plug Prongs Z Fig. 2

1-4-1 DVDN_SN STANDARD NOTES FOR SERVICING Circuit Board Indications 1. The output pin of the 3 pin Regulator ICs is indicated as shown. 2. For other ICs, pin 1 and every fifth pin are indicated as shown. 3. The 1st pin of every male connector is indicated as shown. Instructions for Connectors 1. When you connect or disconnect the FFC (Flexible Foil Connector) cable, be sure to first disconnect the AC cord. 2. FFC (Flexible Foil Connector) cable should be inserted parallel into the connector, not at an angle. Pb (Lead) Free Solder When soldering, be sure to use the Pb free solder. How to Remove / Install Flat Pack-IC 1. Removal With Hot-Air Flat Pack-IC Desoldering Machine: 1. Prepare the hot-air flat pack-IC desoldering machine, then apply hot air to the Flat Pack-IC (about 5 to 6 seconds). (Fig. S-1-1) 2. Remove the flat pack-IC with tweezers while applying the hot air. 3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) CAUTION: 1. The Flat Pack-IC shape may differ by models. Use an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat Pack-IC. 2. Do not supply hot air to the chip parts around the flat pack-IC for over 6 seconds because damage to the chip parts may occur. Put masking tape around the flat pack-IC to protect other parts from damage. (Fig. S-1-2) Top View Out In Bottom View Input 5 10 Pin 1 Pin 1 FFC Cable Connector CBA * Be careful to avoid a short circuit. Fig. S-1-1

1-4-2 DVDN_SN 3. The flat pack-IC on the CBA is affixed with glue, so be careful not to break or damage the foil of each pin or the solder lands under the IC when removing it. With Soldering Iron: 1. Using desoldering braid, remove the solder from all pins of the flat pack-IC. When you use solder flux which is applied to all pins of the flat pack-IC, you can remove it easily. (Fig. S-1-3) 2. Lift each lead of the flat pack-IC upward one by one, using a sharp pin or wire to which solder will not adhere (iron wire). When heating the pins, use a fine tip soldering iron or a hot air desoldering machine. (Fig. S-1-4) 3. Bottom of the flat pack-IC is fixed with glue to the CBA; when removing entire flat pack-IC, first apply soldering iron to center of the flat pack-IC and heat up. Then remove (glue will be melted). (Fig. S-1-6) 4. Release the flat pack-IC from the CBA using tweezers. (Fig. S-1-6) Hot-air Flat Pack-IC Desoldering Machine CBA Flat Pack-IC Tweezers Masking Tape Fig. S-1-2 Flat Pack-IC Desoldering Braid Soldering Iron Fig. S-1-3 Fine Tip Soldering Iron Sharp Pin Fig. S-1-4

Magnavox MSD805 DVD PLAYER & VCR Service Manual

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