Sony BDP-BX1 + BDP-S350 Service Manual & Repair Guide
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Sony Corporation
Video Business Group
SERVICE MANUAL
9-883-989-12
2008H0500-1
© 2008.8
Published by Quality Assurance Dept.
BLU-RAY DISC/DVD PLAYER
Ver. 1.1 2008.08
BDP-BX1/S350
RMT-B102A/B102P/B103A
SPECIFICATIONS
US Model
Canadian Model
BDP-BX1/S350
AEP Model
UK Model
Australian Model
BDP-S350
Photo: BDP-S350
TM
System
Laser: Semiconductor laser
Inputs and outputs
(Jack name:
Jack type/Output level/Load impedance)
LINE OUT R-AUDIO-L:
Phono jack/2 Vrms/10 kilohms
DIGITAL OUT (OPTICAL):
Optical output jack/–18 dBm
(wave length 660 nm)
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
HDMI OUT:
HDMI 19-pin standard connector
COMPONENT VIDEO OUT
(Y, PB,PR) (US, Canadian):
Phono jack/Y: 1.0 Vp-p/
PB,PR: 0.7 Vp-p/75 ohms
(Y, PB/CB,PR/CR) (AEP, UK, Australian):
Phono jack/Y: 1.0 Vp-p/
PB/CB,PR/CR: 0.7Vp-p/75ohms
LINE OUT VIDEO:
Phono jack/1.0 Vp-p/75 ohms
LINE OUT S VIDEO:
4-pin mini DIN/
4-pin mini DIN/
Y: 1.0Vp-p, C: 0.286Vp-p/75ohms
(US, Canadian)
Y: 1.0Vp-p, C: 0.3Vp-p/75ohms
(AEP, UK, Australian)
LAN (100):
100BASE-TX Terminal
EXT:
External memory slot (For connecting the
external memory)
DC output: 5 V 500 mA Max
General
Power requirements:
120V AC, 60Hz (US, Canadian)
220–240 V AC, 50/60Hz (AEP, UK, Australian)
Power consumption:
26 W
Dimensions (approx.):
430 mm × 220 mm × 60 mm
(17 in. × 8
3
/4 in. × 2
3
/8 in.)
(width/depth/height) incl. projecting parts
Mass (approx.):
2.9 kg (6
3
/8 lb)
Operating temperature:
5 ºC to 35 ºC (41 °F to 95 °F)
Operating humidity:
25 % to 80 %
Supplied accessories
Specifications and design are subject to
change without notice.
Audio/video cable (phono plug ×3) (1)
AC power cord (1)
Remote commander (remote) (1)
Size AA (R6) batteries (2)
HDMI cable (1) (BDP-BX1)
– –
BDP-BX1/S350
SAFETY CHECK-OUT
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1.5 k Ω 0.15 µF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 25 cm FROM THE SURFACE OF THE OBJEC-
TIVE LENS ON THE OPTICAL PICK-UP BLOCK.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉ-
MENTS PUBLIÉS PAR SONY.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radia-
tion exposure.
This label is located on the laser
protective housing inside the
enclosure.
This appliance is classified as a
CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT
MARKING is located on the laser
protective housing inside the
enclosure. (AEP, UK, Australian)
– 3 –
BDP-BX1/S350
TABLE OF CONTENTS
Section Title Page Section Title Page
1. SERVICE NOTE
1-1. Disc Removal Procedure If The Tray Cannot Be
Ejected (Forced Ejection) ............................................. 1-1
1-2. Attention at installation of harness (DM-146) ............... 1-1
1-3. Test Disc ....................................................................... 1-2
1-3-1. Operation and Display............................................. 1-2
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................ 2-1
2-2. Upper Case .................................................................. 2-1
2-3. Tray Cover Assy ........................................................... 2-2
2-4. Front Panel Assy .......................................................... 2-2
2-5. IFD-003 Board .............................................................. 2-3
2-6. Front Chassis Block ..................................................... 2-3
2-7. Rear Panel Block.......................................................... 2-4
2-8. Switching Regulator ..................................................... 2-4
2-9. BD Drive ....................................................................... 2-5
2-10. MB-124 Board .............................................................. 2-5
2-11. Circuit Boards Location ................................................ 2-6
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram (1/2) ......................................... 3-1
3-2. Overall Block Diagram (2/2) ......................................... 3-2
3-3. DSP Block Diagram...................................................... 3-3
3-4. A/V OUT Block Diagram............................................... 3-4
3-5. USB/ETHER Block Diagram ........................................ 3-5
3-6. IT Block Diagram .......................................................... 3-6
3-7. Power Block Diagram (1/2) .......................................... 3-7
3-8. Power Block Diagram (2/2) .......................................... 3-8
4. SCHEMATIC DIAGRAMS
4-1. This Note Is Common For Schematic Diagrams .......... 4-1
4-2. Frame Schematic Diagram........................................... 4-2
4-3. AV-123 Board (Audio Out)
Schematic Diagram (1/2).............................................. 4-3
4-4. AV-123 Board (Video Out)
Schematic Diagram (2/2).............................................. 4-4
4-5. FC-096 Board (LED) Schematic Diagram .................... 4-5
4-6. FL-187 Board (SWITCH) Schematic Diagram ............. 4-6
4-7. FR-294 Board (FL DRIVER)
Schematic Diagram ...................................................... 4-7
4-8. IFD-003 Board (POWER)
Schematic Diagram (1/3).............................................. 4-8
4-9. IFD-003 Board (IF CONTROLLER)
Schematic Diagram (2/3).............................................. 4-9
4-10. IFD-003 Board (FAN) Schematic Diagram (3/3)........... 4-10
4-11. MB-124 Board (EMMA3P DDR2-A)
Schematic Diagram (1/11) ............................................ 4-11
4-12. MB-124 Board (EMMA3P DDR2-B)
Schematic Diagram (2/11) ............................................ 4-12
4-13. MB-124 Board (POWER1)
Schematic Diagram (3/11) ............................................ 4-13
4-14. MB-124 Board (CLK/POWER2)
Schematic Diagram (4/11) ............................................ 4-14
4-15. MB-124 Board (FLASH/HOST)
Schematic Diagram (5/11) ............................................ 4-15
4-16. MB-124 Board (USB) Schematic Diagram (6/11) ......... 4-16
4-17. MB-124 Board (HDMI/SATA)
Schematic Diagram (7/11) ............................................ 4-17
4-18. MB-124 Board (AUDIO/VIDEO)
Schematic Diagram (8/11) ............................................ 4-18
4-19. MB-124 Board (GPIO/JTAG)
Schematic Diagram (9/11) ............................................ 4-19
4-20. MB-124 Board (IPIO)
Schematic Diagram (10/11) .......................................... 4-20
4-21. MB-124 Board (ETHERNET)
Schematic Diagram (11/11) .......................................... 4-21
4-22. USB-008 Board (USB CONNECTOR)
Schematic Diagram ...................................................... 4-22
4-23. Waveforms ................................................................... 4-23
5. PRINTED WIRING BOARDS
5-1. This Note Is Common For Printed Wiring Boards ........ 5-1
5-2. AV-123 Board (AUDIO/VIDEO OUT)
Printed Wiring Board (Side A) ...................................... 5-2
5-3. AV-123 Board (AUDIO/VIDEO OUT)
Printed Wiring Board (Side B) ...................................... 5-3
5-4. FC-096 Board (LED) Printed Wiring Board .................. 5-4
5-5. FL-187 Board (SWITCH) Printed Wiring Board............ 5-5
5-6. FR-294 Board (FL DRIVER)
Printed Wiring Board (Side A) ...................................... 5-6
5-7. FR-294 Board (FL DRIVER)
Printed Wiring Board (Side B) ...................................... 5-7
5-8. IFD-003 Board (IF CONTROLLER)
Printed Wiring Board (Side A) ...................................... 5-8
5-9. IFD-003 Board (IF CONTROLLER)
Printed Wiring Board (Side B) ...................................... 5-9
5-10. MB-124 Board (MAIN)
Printed Wiring Board (Side A) ...................................... 5-10
5-11. MB-124 Board (MAIN)
Printed Wiring Board (Side B) ...................................... 5-11
5-12. USB-008 Board (USB CONNECTOR)
Printed Wiring Board .................................................... 5-12
6. IC PIN FUNCTION DESCRIPTION ................... 6-1
7. SERVICE MODE ..................................................... 7-1
8. TROUBLESHOOTING............................................. 8-1
9. REPAIR PARTS LIST
9-1. Exploded Views ............................................................ 9-1
9-1-1. Case Section ........................................................... 9-1
9-1-2. Front/Rear Chassis Section .................................... 9-2
9-1-3. Main Chassis Section.............................................. 9-3
9-1-4. Accessories ............................................................. 9-4
9-2. Electrical Parts List ....................................................... 9-5
1-1
BDP-BX1/S350
SECTION 1
SERVICE NOTE
1-1. DISC REMOVAL PROCEDURE IF THE TRAY CANNOT BE EJECTED (FORCED EJECTION)
1. Remove the upper case. (Refer to page 2-1)
2. Insert a clip in the hole of a drive and open a tray.
Note: Use a clip of about 1.2 mm in the diameter
clip
(Use that of about 1.2 mm in the diameter)
hole
tray
1-2. Attention at installation of harness (DM-146)
Push at Harness root.
Upper case
Lead pin dressing method change.
From top side.
Harness (DM-146) bending height.
Less than Heat-sink height.
Need distance: Over 5 mm.
Actual: Around 12 mm after ben.
1-
BDP-BX1/S350
1-3. TEST DISC
Part No. Description Layer
J-6090-199-A BLX-104 Single Layer
J-6090-200-A BLX-204 Dual Layer
3-702-101-01 CD (YEDS-18)
J-6090-088-A HLX-504 Single Layer (NTSC)
J-6090-089-A HLX-505 Dual Layer (NTSC)
J-6090-077-A HLX-506 Single Layer (PAL)
J-6090-078-A HLX-507 Dual Layer (PAL)
1-3-1. Operation and Display
Check Items
1) BLX-104
1. Select 23.976Hz/1080p
2. Play “4.Motion pictures”
3. Check whether player can play back or not
4. Check each outputs
Video:
Composite/S Video/component/HDMI
Audio:
Digital out (Coaxial/Optical)/Audio out/5.1Ch output
* When 1080/24p monitor is nothing, 1080i (59.94Hz or 50Hz) can use instead of 1080/24p.
However this is temporary correspondence.
2) BLX-204
1. Select 1080i (59.94Hz or 50Hz)
2. Play “4.Motion pictures”
3. Check whether player can play back or not
(Check the picture and sound output)
3) CD (YEDS-18)
Check whether player can play back or not
(Check the sound output)
4) HLX-504/505 (NTSC), HLX-506/507 (PAL)
1. After displayed Main Menu, select “1.Video”
2. Play “1.Color Bar 100%”
(Check the picture and sound output)
3. Return to Menu
4. Play “Demonstration 4:3” or “5.Demonstration 16:9”
(Check the picture and sound output)
1-
BDP-BX1/S350
1-3-1-1. BLX-104 Menu Function (1)
Main Menu
X
X
X
X
X
X
X
X
X
X X X
X X X
X
1) When the disc is inserted, 1. Video Signal of 59.94Hz/1080i of the Main Menu is selectively displayed.
1-3-1-2. BLX-104 Menu Function (2)
Main Menu
Sub_menu1 is displayed
To Main Menu after playback from T2_C1 to T19_C1
To Main Menu after playback of T20_C1
To Main Menu after playback of T21_C1
Sub_menu3 is displayed
To Main Menu after playback from T54_C1 to T60_C1
To Main Menu after playback of T61_C1
To Main Menu after playback of T62_C1
* When returning to Main Menu after playback from each button of 59.94Hz/1080i, 1. Video Signal of 59.94Hz/1080i is selectively dis-
played.
* When returning to Main Menu after playback from each button of 50Hz/1080i, 1. Video Signal of 50Hz/1080i is selectively displayed.
* 5. AV Sync does not operate.
Note:
Txx_ Cxx
Chapter No.
Title No.
1-
BDP-BX1/S350
1-3-1-3. BLX-104 Menu Function (3)
Main Menu
To Main Menu after playback from T23_C1 to T40_C1
To Main Menu after playback of T41_C1
To Main Menu after playback of T42_C1
Sub_menu2 is displayed
To Main Menu after playback from T44_C1 to T50_C1
To Main Menu after playback of T51_C1
To Main Menu after playback of T52_C1
Sub_menu4 is displayed
* When returning to Main Menu after playback from each button of 59.94Hz/720P, 1. Video Signal of 59.94Hz/720P is selectively dis-
played.
* When returning to Main Menu after playback from each button of 23.976Hz/1080P, 1. Video Signal of 23.976Hz/1080P is selectively
displayed.
* 5. AV Sync does not operate.
1-
BDP-BX1/S350
1-3-1-4. BLX-104 Menu Function (4)
Sub menu1
X
X
X
X
X
X
1) At the display of Sub menu1, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu1 after seamless playback from T1_C1 to T1_C13. 1. Color Bar 100% is selec-
tively displayed on Sub menu1 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu1 after seamless playback from T1_C2 to T1_C13. 1. Color Bar 100% is selectively
displayed on Sub menu1 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu1, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 59.94Hz/
1080i is selectively displayed.
6) Selection of LPCM Audio t Playback from T2_C1 to T19_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
7) Selection of Dolby AC-3 Audio t Playback of T20_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu1 after playback. 1. Color Bar 100% is selectively displayed on Sub menu1 screen.
8) Selection of Motion Picture t Return to Sub menu1 after playback of T21_C1. 1. ColorBar 100% is selectively displayed on Sub
menu1 screen.
9) At the selection of Main Menu, 1. VideoSignal of 1080/59.94i of Main Menu is selectively displayed.
10) AV Sync does not operate.
1-
BDP-BX1/S350
1-3-1-5. BLX-104 Menu Function (5)
Sub menu2
X
X
X
X
X
X
1) At the display of Sub menu2, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu2 after seamless playback from T43_C1 to T43_C13. 1. Color Bar 100% is
selectively displayed on Sub menu2 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu2 after seamless playback from T43_C2 to T43_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu2 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu2, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 23.976Hz/
1080P is selectively displayed.
6) Selection of LPCM Audio t Playback from T44_C1 to T50_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
7) Selection of Dolby AC-3 Audio t Playback of T51_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu2 after playback. 1. Color Bar 100% is selectively displayed on Sub menu2 screen.
8) Selection of Motion Picture t Return to Sub menu2 after playback of T52_C1. 1. Color Bar 100% is selectively displayed on Sub
menu2 screen.
9) At the selection of Main Menu, 1. Video Signal of 1080/23.976P of Main Menu is selectively displayed.
10) AV Sync does not operate.
1-
BDP-BX1/S350
1-3-1-6. BLX-104 Menu Function (6)
Sub menu3
X
X
X
X
X
X
1) At the display of Sub menu3, 1. Color Bar 100% is selectively displayed.
2) Selection of 1. Color Bar 100% t Return to Sub menu3 after seamless playback from T53_C1 to T53_C13. 1. Color Bar 100% is
selectively displayed on Sub menu3 screen.
3) Selection of 2. Color Bar 75% t Return to Sub menu3 after seamless playback from T53_C2 to T53_C13. 1. Color Bar 100% is se-
lectively displayed on Sub menu3 screen.
4) At the selection of 3 - 13, item 3 mentioned above is executed as the routine.
5) At the display of Sub menu3, Main Menu is selected t Jump to Main Menu. At the display of Main Menu, 1. Video Signal of 50Hz/1080i
is selectively displayed.
6) Selection of LPCM Audio t Playback from T54_C1 to T60_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
7) Selection of Dolby AC-3 Audio t Playback of T61_C1. SubPic that corresponds to Audio stream 1 is forcibly displayed.
During the playback, when audio channel changes, the caption that corresponds to each audio stream is forcibly displayed. Return to
Sub menu3 after playback. 1. Color Bar 100% is selectively displayed on Sub menu3 screen.
8) Selection of Motion Picture t Return to Sub menu3 after playback of T62_C1. 1. Color Bar 100% is selectively displayed on Sub
menu3 screen.
9) At the selection of Main Menu, 1. Video Signal of 1080/50i of Main Menu is selectively displayed.
10) AV Sync does not operate.
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Is your Sony BDP-BX1/S350 Blu Ray Player letting you down?
Why replace or spend lots of money on repairs while you can fix it yourself? This service and repair manual is used by the Official Certified Sony Technicians. It will help you to troubleshoot and repair your Blu Ray Player!
You will learn about:
- Safety & Precautions
- Product Specifications
- Service Modes
- Disassembly & Reassembly
- Troubleshooting
- Schematic Diagrams
- Circuit Board
- Exploded Views
- Replacement parts list
This service manual is very detailed and illustrated with pictures and step-by-step instructions on how to repair/service this device the best way there is!
You can easily print this manual from any printer and any computer!
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Specifications
- Language: English
- Format: .PDF
- Pages: 129
- Platform: Windows and MAC
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