Kyocera KM-3035 / KM-4035 / KM-5035 Service Repair Manual + Parts List

PARTS LIST Published in June 2005 842FG123 Version 4.0 KM-5035 KM-4035 KM-3035

NOTES 1.Indicate parts number and machine model when placing an order. e.g. Parts Number Parts Name Machine Model Cycle Quantity 2FG04010 RIGHT FRONT COVER (KM-5035) KM-5035 50Hz 1 2FF04010 RIGHT FRONT COVER (KM-4035) KM-4035 50Hz 1 2FD04010 RIGHT FRONT COVER (KM-3035) KM-3035 50Hz 1 2.Service calls and freight will be charged separately. 3.Symbols in the "Parts Number" column. • Parts with "' " indicates the spare parts and the parts without " '" can not be supplied. • Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them. e.g. Parts Number Parts Name Parts Number Parts Name 2FG93080 PARTS,VERTICAL FEED ASS'Y,SP •2BL06220 EARTH VERTICAL FEED •2FG06010 FRAME VERTICAL FEED A • Parts with "• •" are component parts or sub-assembly with "•" appearing immediately above them. e.g. Parts Number Parts Name Parts Number Parts Name •2BJ60500 WING TRAY ASS’Y ••2BJ60510 MOUNT WING TRAY ••2BJ60520 UPPER WING TRAY 4.See the last page of this parts list for the classification of the screws in the illustrations. 5.Items indicated in Description column as (OPTION) are supply parts and should be ordered through your Regional Office.

- 1 - CONTENTS FIG. 1 EXTERIOR COVERS ................................................ 2 FIG. 2 FRAMES .................................................................... 4 FIG. 3 CASSETTE ................................................................ 6 FIG. 4 PAPER FEED-IN SECTION I .................................... 8 FIG. 5 PAPER FEED-IN SECTION II ................................. 10 FIG. 6 PAPER FEED-IN SECTION III ................................ 14 FIG. 7 PAPER CONVEYING SECTION ............................. 16 FIG. 8 PAPER EXIT SECTION ........................................... 18 FIG. 9 OPTICAL SECTION ................................................ 20 FIG. 10 BYPASS UNIT ......................................................... 24 FIG. 11 BYPASS FEED UNIT .............................................. 26 FIG. 12 LASER SCANNER UNIT ..........................................28 FIG. 13 DEVELOPING SECTION .........................................30 FIG. 14 FIXING SECTION ....................................................32 FIG. 15 CLEANING SECTION ..............................................34 FIG. 16 DRIVING, COOLING SECTION I .............................36 FIG. 17 DRIVING, COOLING SECTION II ............................38 FIG. 18 ELECTRICAL COMPONENTS ................................40 FIG. 19 OPERATION UNIT ...................................................44 FIG. 20 OPTION (ORIGINAL HOLDER) ..............................46 FIG. 21 OPTION I ..................................................................48 FIG. 22 OPTION II & TOOL .................................................50 • INDEX ....................................................................52

2FG/2FF/2FD-1 - 2 - FIG. 1 EXTERIOR COVERS 47 46 48 50 49 48 4 8 38 36 15 9 14 32 33 1 7 10 11 28 6 31 30 5 16 35 34 18 19 21 24 25 37 26 23 22 27 39 29 17 3 20 12 13 42 40 44 18 40 41 43 45 2 HDE HAY HCL BBB E03 E03 E03 HCL BHA HCL HCL HCL HCL HCL HCL HCL HCL HCL BHN BHN BHN BHN BBB HCD HCL HCL HCL HCD HCL HCL BHN BBB

- 3 - 2FG/2FF/2FD-1 • Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them. • Parts with " '" indicates the spare parts. • Parts with "• •" are component parts or sub-assembly with "•" appearing immediately above them. FIG. 1 EXTERIOR COVERS SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V 1 2BL21350 GUIDE DU FEED R 1 1 1 1 2 2FG02010 MOUNT TRAY EJECT 1 1 1 1 3 2BL04220 MOUNT HINGE 1 1 1 1 4 2BL04100 COVER EXIT LOW 1 1 1 1 5 2BJ04150 MOUNT LEFT FRONT COVER 1 1 1 1 6 2BJ04051 RIGHT COVER TRAY 1 1 1 1 7 2BJ04031 REAR COVER TRAY 1 1 1 1 8 2BJ04041 UPPER EJECT COVER 1 1 1 1 9 2AV04101 REAR COVER SCANNER 1 1 1 1 10 2BJ04061 UPPER LEFT COVER A 1 1 1 1 11 2BJ04081 UPPER RIGHT COVER A 1 1 1 1 12 2BL04200 LEVER CONT RELEASE 1 1 1 1 13 2BL04090 INNER RIGHT COVER 1 1 1 1 14 2BL04040 TRAY EJECT 1 1 1 1 15 2FG04010 RIGHT FRONT COVER (KM-5035) 1 1 1 1 15 2FF04010 RIGHT FRONT COVER (KM-4035) 1 1 1 1 15 2FD04010 RIGHT FRONT COVER (KM-3035) 1 1 1 1 16 2BJ04600 FRONT COVER MIDDLE K 1 1 1 1 17 60804120 MAGNET CATCH 1 1 1 1 18 2BL04330 HOLDER SWITCH 2 2 2 2 19 2BL04350 FRONT HINGE COVER P 1 1 1 1 20 2BL04190 PIN COVER HINGE 1 1 1 1 21 2BL04150 LEFT COVER CASSETTE 1 1 1 1 22 2BJ04011 LEFT FRONT COVER 1 1 1 1 23 2BJ04071 UPPER LEFT COVER B 1 1 1 1 24 2BL04120 REAR LEFT COVER 1 1 1 1 25 2BL04110 FRONT LEFT COVER 1 1 1 1 26 2BL04300 LID COVER LEFT 1 1 1 1 27 2BL04131 302BL04131 RIGHT COVER 1 1 1 1 28 2FG04030 REAR COVER A 1 1 1 1 29 2BJ04091 UPPER RIGHT COVER B (1/2) 1 1 1 1 30 74315200 PIN,TONER HOPPER 1 1 1 1 31 2A126130 PIN,OPTION 1 1 1 1 32 2BK04020 TRAY SUB C 1 1 1 1 33 2BK04030 STOPPER PAPER C 1 1 1 1 34 2BL04840 PIN COVER HINGE S 1 1 1 1 35 2BL04480 FRONT COVER HINGE S 1 1 1 1 36 2BL05070 LABEL SEP CLEANING 1 1 1 1 37 2BL05120 LABEL CONVEYING JAM 1 1 1 1 38 5AAVBRUSH036 2BL16220 BRUSH CLEANER ASSY 1 1 1 1 39 2BJ04250 COVER FLYWHEEL 1 1 1 1 40 2BL04880 FILM HINGE 2 2 2 2 41 2BK04040 STOPPER PAPER SUB 1 1 1 1 42 2BL04410 PIN COVER 2 2 2 2 43 73926080 PIN,HOOK LEVER 1 1 1 1 44 2BL06620 SPONGE FRONT 1 1 1 1 45 2BL05240 LABEL OFF 1 46 2FG27540 GASKET MULTIPORT B 1 1 1 1 47 2FG04050 302FG04050 COVER MAIN SW 1 48 2FG27550 GASKET REAR COVER 2 2 2 2 49 2FG23040 302FG23040 MOUNT OZONE FILTER B 1 50 2FG23050 302FG23050 FILTER OZONE B 1 SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V

2FG/2FF/2FD-1 - 4 - FIG. 2 FRAMES 1 36 28 6 24 5 43 2 38 32 7 44 39 34 27 47 42 32 33 33 47 33 40 18 10 25 22 32 23 16 15 45 31 8 20 21 14 13 12 12 19 19 52 50 51 49 46 9 17 41 26 3 30 30 30 4 35 29 37 53 48 54 55 55 11 11 BHA BBB BBB BHA BHC BHC BHC BHC BHA BHA BHA BBB BHA BHA BHA BHA BHA BBB E07 NAK BHA BHA BHA BBB BBB BHA BBB BHA BHA BHC BHC BHA BHA BHA BHA BHA BHA BBB HCL BHA BHA HCL BHA WBA BBC WBA BBC WBA BBC BBE

- 5 - 2FG/2FF/2FD-1 • Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them. • Parts with " '" indicates the spare parts. • Parts with "• •" are component parts or sub-assembly with "•" appearing immediately above them. SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V 1 2BL02010 FRONT FRAME 1 1 1 1 2 2BL02020 REAR FRAME 1 1 1 1 3 2BL02030 BASE 1 1 1 1 4 2BL02040 BASE MIDDLE 1 1 1 1 5 2BJ02040 UPPER LEFT PLATE 1 1 1 1 6 2BJ02010 UPPER FRONT FRAME 1 1 1 1 7 2BJ02020 UPPER REAR FRAME 1 1 1 1 8 2BJ02030 UPPER RIGHT PIPE 1 1 1 1 9 2BL05150 LABEL RADIATION 1 1 1 1 10 2AR02060 LOWER LEFT REINFORCEMENT 1 1 1 1 11 2AR07140 LEFT RAIL,CASSETTE 2 2 2 2 12 2AR07800 PULLEY,CASSETTE RAIL 4 4 4 4 13 2AR07810 FRONT PIN,CASSETTE RAIL 2 2 2 2 14 2AR07820 REAR PIN,CASSETTE RAIL 2 2 2 2 15 M2104350 EDGING,EDS-0607M(KITAGAWA) 1 1 1 1 16 M2109330 WIRE SADDLE,YMC-10-0(KITAGAWA) 1 1 1 1 17 2BJ27260 GASKET SHIELD B 1 1 1 1 18 2AR02050 LOWER RIGHT REINFORCEMENT 1 1 1 1 19 2AR07800 PULLEY,CASSETTE RAIL 4 4 4 4 20 2AR07810 FRONT PIN,CASSETTE RAIL 2 2 2 2 21 2AR07820 REAR PIN,CASSETTE RAIL 2 2 2 2 22 2BL02100 UPPER PLATE FIXING 1 1 1 1 23 2BL02060 UPPER PLATE DRUM 1 1 1 1 24 2BL02130 LOWER PLATE CONT 1 1 1 1 25 2BL02050 LOWER BASE LSU 1 1 1 1 26 2BJ02121 HOLDER,FULCRUM 1 1 1 1 27 77906291 HOLDER,CASSETTE STOPPER 2 2 2 2 28 2BL02140 HANDLE MACHINE 1 1 1 1 29 2BL06840 SPRING BYPASS RET 1 1 1 1 30 2AR02180 BASE RUBBER 4 4 4 4 31 2BL02120 UPPER RIGHT PLATE 1 1 1 1 32 2BL02180 RIGHT HANDLE MACHINE 3 3 3 3 33 2BL02150 MOUNT RIGHT HANDLE 3 3 3 3 34 2BJ02050 RIGHT MOUNT ISU 1 1 1 1 35 2BL06590 PULLEY RAIL 4 4 4 4 36 2BL04470 MOUNT HINGE S 1 1 1 1 37 2BL06410 GROUND PLATE MIDDLE 1 1 1 1 38 2AR07720 COVER,CASSETTE RAIL 1 1 1 1 39 2BJ26190 GROUND PLATE REAR COVER 1 1 40 2BL02200 MOUNT REAR COVER 1 1 1 1 41 2BJ02110 FULCRUM PLATE,MIDDLE TRAY 1 1 1 1 42 2BJ02070 REAR MOUNT ISU 1 1 1 1 43 2BJ02060 FRONT MOUNT ISU 1 1 1 1 44 2BJ02080 MOUNT COVER R 1 1 1 1 45 2BJ02090 MOUNT COVER L 1 1 1 1 46 2BL02170 PIN HANDLE 2 2 2 2 47 M2109330 WIRE SADDLE,YMC-10-0(KITAGAWA) 3 3 3 3 48 20305130 LABEL L,HIGH TEMPERATURE CAUTION(EXP) 1 49 2AR07710 MOUNT,PAPER FEED DRAWER 2 2 2 2 50 2AR27600 JUNCTION WIRING,PRIMARY PAPER FEED UNIT 2 2 2 2 51 33927450 RETAINING PIN,DRAWER 4 4 4 4 52 J0464080 RECEPTACLE,QR/P15-8S-C(02)(HIROSE) 2 2 2 2 53 33960010 HEATER,CASSETTE (120) 1 54 49827700 M2107120 BINDING BAND SG-130 1 55 2FG27590 GASKET SCANNER 2 2 2 2 SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V FIG. 2 FRAMES

2FG/2FF/2FD-1 - 6 - FIG. 3 CASSETTE 35 5 28 8 32 29 25 31 24 37 6 30 30 12 11 13 22 14 20 20 23 3 40 16 38 44 39 27 2 36 7 21 15 10 9 4 33 17 34 26 18 19 19 41 41 42 43 1 HCF HDE RDD E04 BAN HAO HDE KKJ BHN HAO BHN BHU BHN BHN BHN E04 BHN HDK TGB HDE

- 7 - 2FG/2FF/2FD-1 • Parts with "•" are component parts or sub-assemblies of the assembly appearing immediately above them. • Parts with " '" indicates the spare parts. • Parts with "• •" are component parts or sub-assembly with "•" appearing immediately above them. FIG. 3 CASSETTE SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V 1 2BL93113 PARTS,PC-700(A4) 2 2 2 1 2BL93123 PARTS,PC-700(LTR) 2 2 •J0463080 PLUG,QR/P15-8S-C(HIROSE) 2 2 2 2 3 •2AR05150 LABEL,CASSETTE OPERATION 2 2 2 2 4 •2AR05200 LABEL,PAPER UPPER LIMIT 2 2 2 2 5 •2AR07020 BASE,CASSETTE 2 2 2 2 6 •2AR07030 WORK PLATE,CASSETTE BASE 2 2 2 2 7 •2AR07040 SHAFT,WORK PLATE 2 2 2 2 8 •2AR07052 RAIL A,CURSOR 2 2 2 2 9 •2AR07060 CURSOR A,CASSETTE 2 2 2 2 10 •2AR07071 CURSOR B,CASSETTE 2 2 2 2 11 •2AR07080 CURSOR C,CASSETTE 2 2 2 2 12 •2AR07091 RAIL C,CURSOR 2 2 2 2 13 •2AR07100 FRONT GUIDE C,CURSOR 2 2 2 2 14 •2AR07110 REAR GUIDE C,CURSOR 2 2 2 2 15 •2AR07120 LID A,CURSOR 2 2 2 2 16 •2BL04140 COVER CASSETTE 2 2 2 2 17 •2AR07150 GROUND PLATE,CASSETTE 2 2 2 2 18 •2AR07160 MOUNT,CASSETTE STOPPER 2 2 2 2 19 •2AR07180 RETAINER M4 6 6 6 6 20 •2AR07190 SHAFT,CASSETTE PULLEY 4 4 4 4 21 •2FG07010 LEVER A,CURSOR 2 2 2 2 22 •2AR07610 STOPPER,TRAILING EDGE DETECTION 2 2 2 2 23 •2AR07620 PROTECTING PLATE,CASSETTE WIRE 2 2 2 2 24 •2AR07630 LID,TRAILING EDGE DETECTION PLATE 2 2 2 2 25 •2AR27220 WIRE,CASSETTE UNIT 2 2 2 2 26 •3CY06090 RACK CURSOR 4 4 4 4 27 •33907170 DETECTION PLATE,PAPER SIZE 2 2 2 2 28 •33907210 CUSHION,CASSETTE WORK PLATE 4 4 4 4 29 •2FG01020 SIZE DETECTION ASS'Y 2 2 2 2 30 •34907150 PULLEY,CASSETTE 4 4 4 4 31 •60907170 CUSHION,CASSETTE R 4 4 4 4 32 •3CY06100 GEAR 20,CURSOR 2 2 2 2 33 •66007120 SPRING,CURSOR C 2 2 2 2 34 •66106080 SPRING,PAD 2 2 2 2 35 •66107100 PAD,CASSETTE 2 2 2 2 36 •77906210 CASSETTE STOPPER 2 2 2 2 37 •2BC07860 TERMINAL,PAPER SIZE DETECTION 2 2 2 2 38 •2BL04160 5MVX843CH003 HANDLE CASSETTE 2 2 2 2 39 •2AR07011 CASSETTE 2 2 2 2 40 •2BL06470 5MVS446VE001 PLATE SIZE C 2 2 2 40 •2BL06910 5MVS446VE002 PLATE SIZE IN 2 41 •2BL06980 MOUNT CUSHION 4 4 4 4 42 •2BL05260 LABEL CASSETTE SIZE 2 2 2 2 43 •2BJ68190 STOPPER PAPER SP 2 2 2 2 44 2BL04310 PLATE NUMBER 1 1 1 1 44 2BL04370 PLATE NUMBER 2 1 1 1 1 SP Ref.No. Part.No. Alternative. Description Quantity 110V 120V 230V 240V

2FG/2FF/2FD-1 - 8 - FIG. 4 PAPER FEED-IN SECTION I 13 5 23 21 10 6 9 26 4 7 24 22 15 25 26 26 22 3 18 17 8 2 11 22 1 28 19 14 27 27 12 20 16 KAM BHN KAM E05 E05 E05 BHN BHN CAE BAL BAA BHN

Kyocera KM-3035 / KM-4035 / KM-5035 Service Repair Manual + Parts List

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