Konica Minolta bizhub PRESS C7000 / C7000P/ C70hc / C6000 Service Repair Manual
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SERVICE MANUAL
Date: 2011/04/22
Table of Contents
Revision List...........................................................................................................................................1
bizhub PRESS C7000/C7000P/C70hc/C6000 Ver. 2.0.......................................................................................................1
bizhub PRESS C7000/C7000P/C70hc/C6000 Ver. 3.0.......................................................................................................3
A SAFETY AND IMPORTANT WARNING .....................................................................................A -1
SAFETY AND IMPORTANT WARNING ITEMS.............................................................................................................A -1
1. OUTLINE....................................................................................................................................................................A -2
2. IMPORTANT NOTICE................................................................................................................................................A -3
3. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION.........................................................................A -4
3.1 Descriptions in the service manual...........................................................................................................................................A -4
3.2 Descriptions for safety and important warning items................................................................................................................A -4
4. SAFETY WARNINGS.................................................................................................................................................A -5
4.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.....................................A -5
4.1.1 Outline............................................................................................................................................................................A -5
4.1.2 Prohibited Actions..........................................................................................................................................................A -5
4.2 POWER PLUG SELECTION....................................................................................................................................................A -6
4.2.1 Outline............................................................................................................................................................................A -6
4.2.2 Power Cord Set or Power Plug......................................................................................................................................A -6
4.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE..................................................................................................A -7
4.3.1 Outline............................................................................................................................................................................A -7
4.3.2 Power Supply.................................................................................................................................................................A -7
4.3.3 Installation Requirements...............................................................................................................................................A -9
4.3.4 Servicing.......................................................................................................................................................................A -10
4.3.5 Fuse.............................................................................................................................................................................A -14
4.3.6 Used Batteries Precautions..........................................................................................................................................A -14
5. SAFETY INFORMATION.........................................................................................................................................A -16
5.1 IMPORTANT NOTICE............................................................................................................................................................A -16
5.2 INDICATION OF WARNING ON THE MACHINE..................................................................................................................A -16
6. MEASURES TO TAKE IN CASE OF AN ACCIDENT..............................................................................................A -24
B NOTATION OF THE CONTENTS ...............................................................................................B -1
1. PRECAUTION ON HANDLING THIS MANUAL ........................................................................................................B -1
2. PRODUCT NAME .....................................................................................................................................................B -2
3. TRADEMARK ............................................................................................................................................................B -3
3.1 TRADEMARKS OF OTHER COMPANIES .............................................................................................................................B -3
3.2 OWN TRADEMARKS ..............................................................................................................................................................B -3
4. ELECTRICAL PARTS AND SIGNALS ......................................................................................................................B -4
5. PAPER FEED DIRECTION .......................................................................................................................................B -6
C PRODUCT SPECIFICATIONS ...................................................................................................C -1
1. bizhub PRESS C7000/C7000P/C70hc/C6000 ..........................................................................................................C -1
1.1 Type ........................................................................................................................................................................................C -1
1.2 Functions .................................................................................................................................................................................C -1
1.3 Paper .......................................................................................................................................................................................C -2
(1) Paper weight .....................................................................................................................................................................C -2
(2) Type of paper ....................................................................................................................................................................C -2
1.4 Recommended paper...............................................................................................................................................................C -2
1.4.1 Inch................................................................................................................................................................................C -2
1.4.2 Metric.............................................................................................................................................................................C -2
1.5 Materials ..................................................................................................................................................................................C -3
1.6 Maintenance ............................................................................................................................................................................C -3
1.7 Machine data ...........................................................................................................................................................................C -4
1.8 Operating environment ............................................................................................................................................................C -4
1.9 Note regarding the specifications ............................................................................................................................................C -4
2. DF-622 ......................................................................................................................................................................C -5
2.1 Type ........................................................................................................................................................................................C -5
2.2 Functions .................................................................................................................................................................................C -5
2.3 Type of paper ..........................................................................................................................................................................C -5
2.4 Machine data ...........................................................................................................................................................................C -5
2.5 Operating environment ............................................................................................................................................................C -5
2.6 Note regarding the specifications ............................................................................................................................................C -5
3. PF-602 ......................................................................................................................................................................C -6
3.1 Type ........................................................................................................................................................................................C -6
3.2 Functions .................................................................................................................................................................................C -6
i
3.3 Type of paper ..........................................................................................................................................................................C -6
3.4 Maintenance ............................................................................................................................................................................C -6
3.5 Machine data ...........................................................................................................................................................................C -6
3.6 Operating environment ............................................................................................................................................................C -6
3.7 Note regarding the specifications ............................................................................................................................................C -6
4. HT-504/505 ...............................................................................................................................................................C -7
4.1 Type ........................................................................................................................................................................................C -7
4.2 Machine data ...........................................................................................................................................................................C -7
4.3 Operating environment ............................................................................................................................................................C -7
4.4 Note regarding the specifications ............................................................................................................................................C -7
5. LU-202 ......................................................................................................................................................................C -8
5.1 Type ........................................................................................................................................................................................C -8
5.2 Functions .................................................................................................................................................................................C -8
5.3 Type of paper ..........................................................................................................................................................................C -8
5.4 Maintenance ............................................................................................................................................................................C -8
5.5 Machine data ...........................................................................................................................................................................C -8
5.6 Operating environment ............................................................................................................................................................C -8
5.7 Note regarding the specifications ............................................................................................................................................C -8
6. HT-503 ......................................................................................................................................................................C -9
6.1 Type ........................................................................................................................................................................................C -9
6.2 Machine data ...........................................................................................................................................................................C -9
6.3 Operating environment ............................................................................................................................................................C -9
6.4 Note regarding the specifications ............................................................................................................................................C -9
7. MB-504 ....................................................................................................................................................................C -10
7.1 Type ......................................................................................................................................................................................C -10
7.2 Functions ...............................................................................................................................................................................C -10
7.3 Type of paper ........................................................................................................................................................................C -10
7.4 Machine data .........................................................................................................................................................................C -10
7.5 Operating environment ..........................................................................................................................................................C -10
7.6 Note regarding the specifications ..........................................................................................................................................C -10
8. HD-514 ....................................................................................................................................................................C -11
8.1 Type ......................................................................................................................................................................................C -11
8.2 Functions ...............................................................................................................................................................................C -11
8.3 Machine data .........................................................................................................................................................................C -11
8.4 Operating environment ..........................................................................................................................................................C -11
8.5 Note regarding the specifications ..........................................................................................................................................C -11
9. PH-102 ....................................................................................................................................................................C -12
9.1 Type ......................................................................................................................................................................................C -12
9.2 Functions ...............................................................................................................................................................................C -12
9.3 Machine data .........................................................................................................................................................................C -12
9.4 Operating environment ..........................................................................................................................................................C -12
9.5 Note regarding the specifications ..........................................................................................................................................C -12
10. RU-509 ..................................................................................................................................................................C -13
10.1 Type ....................................................................................................................................................................................C -13
10.2 Functions .............................................................................................................................................................................C -13
10.3 Type of paper ......................................................................................................................................................................C -13
10.4 Machine data .......................................................................................................................................................................C -13
10.5 Operating environment ........................................................................................................................................................C -13
10.6 Note regarding the specifications ........................................................................................................................................C -13
11. HM-102 .................................................................................................................................................................C -14
11.1 Type ....................................................................................................................................................................................C -14
11.2 Function ...............................................................................................................................................................................C -14
11.3 Type of paper ......................................................................................................................................................................C -14
11.4 Machine data .......................................................................................................................................................................C -14
11.5 Operating environment ........................................................................................................................................................C -14
11.6 Note regarding the specifications ........................................................................................................................................C -14
12. FS-521 ..................................................................................................................................................................C -15
12.1 Type ....................................................................................................................................................................................C -15
12.2 Functions .............................................................................................................................................................................C -15
(1) Function...........................................................................................................................................................................C -15
(2) Number of staple sheets .................................................................................................................................................C -15
(3) Staple position ................................................................................................................................................................C -15
(4) Maximum tray capacity of the main tray .........................................................................................................................C -15
(5) Maximum tray capacity of the sub tray ...........................................................................................................................C -16
12.3 Type of paper ......................................................................................................................................................................C -17
(1) Staple ..............................................................................................................................................................................C -17
12.4 Machine data .......................................................................................................................................................................C -17
12.5 Operating environment ........................................................................................................................................................C -17
ii
12.6 Note regarding the specifications ........................................................................................................................................C -17
13. FS-531 ..................................................................................................................................................................C -18
13.1 Type ....................................................................................................................................................................................C -18
13.2 Functions .............................................................................................................................................................................C -18
(1) Functions ........................................................................................................................................................................C -18
(2) Staple ..............................................................................................................................................................................C -18
(3) Maximum tray capacity ...................................................................................................................................................C -18
13.3 Type of paper ......................................................................................................................................................................C -18
(1) Staple mode ....................................................................................................................................................................C -18
13.4 Machine data .......................................................................................................................................................................C -19
13.5 Operating environment ........................................................................................................................................................C -19
13.6 Note regarding the specifications ........................................................................................................................................C -19
14. FS-612 ..................................................................................................................................................................C -20
14.1 Type ....................................................................................................................................................................................C -20
14.2 Functions .............................................................................................................................................................................C -20
(1) Function...........................................................................................................................................................................C -20
(2) Staple ..............................................................................................................................................................................C -20
(3) Folding ............................................................................................................................................................................C -20
(4) Maximum tray capacity*1.................................................................................................................................................C -20
14.3 Type of paper ......................................................................................................................................................................C -21
(1) Staple mode ....................................................................................................................................................................C -21
(2) Saddle stitching mode ....................................................................................................................................................C -21
(3) Half-Fold mode ...............................................................................................................................................................C -21
(4) Tri-folding mode ..............................................................................................................................................................C -22
14.4 Machine data .......................................................................................................................................................................C -22
14.5 Operating environment ........................................................................................................................................................C -22
14.6 Note regarding the specifications ........................................................................................................................................C -22
15. PK-512/513............................................................................................................................................................C -23
15.1 Type.....................................................................................................................................................................................C -23
15.2 Functions..............................................................................................................................................................................C -23
15.3 Type of paper.......................................................................................................................................................................C -23
15.4 Machine data........................................................................................................................................................................C -23
15.5 Operating environment ........................................................................................................................................................C -23
15.6 Note regarding the specifications ........................................................................................................................................C -23
16. PI-502 ....................................................................................................................................................................C -24
16.1 Type ....................................................................................................................................................................................C -24
16.2 Functions .............................................................................................................................................................................C -24
16.3 Type of paper ......................................................................................................................................................................C -24
16.4 Machine data .......................................................................................................................................................................C -24
16.5 Operating environment ........................................................................................................................................................C -24
16.6 Note regarding the specifications ........................................................................................................................................C -24
17. LS-505 ...................................................................................................................................................................C -25
17.1 Type ....................................................................................................................................................................................C -25
17.2 Functions .............................................................................................................................................................................C -25
(1) Function...........................................................................................................................................................................C -25
(2) Maximum tray capacity ...................................................................................................................................................C -25
17.3 Type of paper ......................................................................................................................................................................C -25
17.4 Machine data .......................................................................................................................................................................C -26
17.5 Operating environment ........................................................................................................................................................C -26
17.6 Note regarding the specifications ........................................................................................................................................C -26
18. FD-503 ..................................................................................................................................................................C -27
18.1 Type ....................................................................................................................................................................................C -27
18.2 Functions .............................................................................................................................................................................C -27
(1) Function...........................................................................................................................................................................C -27
(2) Maximum tray capacity ...................................................................................................................................................C -27
18.3 Type of paper ......................................................................................................................................................................C -28
(1) Punching function ...........................................................................................................................................................C -28
(2) Folding functions .............................................................................................................................................................C -28
(3) PI functions .....................................................................................................................................................................C -28
18.4 Machine data .......................................................................................................................................................................C -29
18.5 Operating environment ........................................................................................................................................................C -29
18.6 Note regarding the specifications ........................................................................................................................................C -29
19. SD-506 ..................................................................................................................................................................C -30
19.1 Type ....................................................................................................................................................................................C -30
19.2 Functions .............................................................................................................................................................................C -30
(1) Function...........................................................................................................................................................................C -30
(2) Maximum tray capacity ...................................................................................................................................................C -30
19.3 Type of paper ......................................................................................................................................................................C -30
iii
(1) Straight/sub tray mode ....................................................................................................................................................C -30
(2) Saddle stitching mode ....................................................................................................................................................C -30
(3) Trimming mode ...............................................................................................................................................................C -32
(4) Multi-center folding mode ...............................................................................................................................................C -32
(5) Overlap tri-folding mode .................................................................................................................................................C -33
19.4 Machine data .......................................................................................................................................................................C -33
19.5 Operating environment ........................................................................................................................................................C -33
19.6 Note regarding the specifications ........................................................................................................................................C -33
20. PB-503 ..................................................................................................................................................................C -34
20.1 Type ....................................................................................................................................................................................C -34
20.2 Functions .............................................................................................................................................................................C -34
(1) Function...........................................................................................................................................................................C -34
(2) Binding sheets ................................................................................................................................................................C -34
(3) Maximum tray capacity ...................................................................................................................................................C -34
(4) Others .............................................................................................................................................................................C -34
20.3 Type of paper ......................................................................................................................................................................C -34
(1) Paper size .......................................................................................................................................................................C -34
(2) Paper weight ...................................................................................................................................................................C -35
20.4 Machine data .......................................................................................................................................................................C -35
20.5 Operating environment ........................................................................................................................................................C -36
20.6 Note regarding the specifications ........................................................................................................................................C -36
21. IC-601 ...................................................................................................................................................................C -37
21.1 Type ....................................................................................................................................................................................C -37
21.2 Functions .............................................................................................................................................................................C -37
21.3 Paper ...................................................................................................................................................................................C -37
21.4 Machine data .......................................................................................................................................................................C -37
21.5 Operating environment ........................................................................................................................................................C -37
21.6 Note regarding the specifications ........................................................................................................................................C -38
22. RU-506...................................................................................................................................................................C -39
22.1 Type.....................................................................................................................................................................................C -39
22.2 Functions..............................................................................................................................................................................C -39
22.3 Paper type............................................................................................................................................................................C -39
22.4 Machine data........................................................................................................................................................................C -39
22.5 Operating environment ........................................................................................................................................................C -39
22.6 Note regarding the specifications ........................................................................................................................................C -39
23. GP-501...................................................................................................................................................................C -40
23.1 Type.....................................................................................................................................................................................C -40
23.2 Modes of Operation..............................................................................................................................................................C -40
23.3 Machine data........................................................................................................................................................................C -40
23.4 Software...............................................................................................................................................................................C -40
23.5 Electronic..............................................................................................................................................................................C -40
23.6 Inputs....................................................................................................................................................................................C -40
(1) Media Input from Printer..................................................................................................................................................C -40
(2) Power...............................................................................................................................................................................C -41
23.7 Outputs.................................................................................................................................................................................C -41
23.8 Performance.........................................................................................................................................................................C -41
(1) Reliability.........................................................................................................................................................................C -41
23.9 Operation Environment, Storage, Transport........................................................................................................................C -41
23.10 Safety /Regulatory..............................................................................................................................................................C -41
(1) Safety Compliance...........................................................................................................................................................C -41
(2) Electromagnetic Compliance...........................................................................................................................................C -41
23.11 Appendix A.........................................................................................................................................................................C -42
23.12 Appendix B.........................................................................................................................................................................C -42
23.13 Appendix C.........................................................................................................................................................................C -43
23.14 Glossary of Terms..............................................................................................................................................................C -44
D OVERALL COMPOSITION .........................................................................................................D -1
1. SYSTEM CONFIGURATION ....................................................................................................................................D -1
1.1 System configuration................................................................................................................................................................D -1
1.2 Configuration for optional device..............................................................................................................................................D -2
1.2.1 Coupling combination of the main body and the paper feed option ..............................................................................D -2
1.2.2 Coupling combination of the main body and the finisher option ....................................................................................D -2
2. MAIN BODY UNIT CONFIGURATION......................................................................................................................D -4
3. PAPER PATH ...........................................................................................................................................................D -5
4. CONTROL BLOCK DIAGRAM ..................................................................................................................................D -6
5. IMAGE CREATION PROCESS ................................................................................................................................D -7
5.1 Image creation flow and functions ...........................................................................................................................................D -7
5.2 Charging process (Step 1) ......................................................................................................................................................D -7
iv
5.3 Laser exposure process (Step2)..............................................................................................................................................D -8
5.4 Developing process (Step 3) ...................................................................................................................................................D -8
5.5 Intermediate transfer process (Step 4) ....................................................................................................................................D -8
5.6 2nd transfer process (Step 5) ..................................................................................................................................................D -9
5.7 Separation process (Step 6) ....................................................................................................................................................D -9
5.8 Drum cleaning (Sub step 1) ...................................................................................................................................................D -10
5.9 Exposure before charging (Sub step 2) .................................................................................................................................D -10
5.10 Transfer belt cleaning (Sub step 3) .....................................................................................................................................D -10
5.11 2nd transfer roller /Lw cleaning (Sub step 4) .......................................................................................................................D -11
5.12 Toner collection (Sub step 5) ..............................................................................................................................................D -11
6. IMAGE CREATION CONTROL ..............................................................................................................................D -13
7. PROCESS SPEED .................................................................................................................................................D -15
7.1 bizhub PRESS C7000/C7000P/C70hc...................................................................................................................................D -15
7.2 bizhub PRESS C6000 ...........................................................................................................................................................D -15
E SERVICE TOOL ..........................................................................................................................E -1
1. bizhub PRESS C7000/C7000P/C70hc/C6000 ..........................................................................................................E -1
1.1 Service material list .................................................................................................................................................................E -1
1.1.1 Service material list .......................................................................................................................................................E -1
1.2 Jig list .......................................................................................................................................................................................E -1
1.2.1 Jig list ............................................................................................................................................................................E -1
1.3 Mail remote notification system ...............................................................................................................................................E -2
1.3.1 Outline ...........................................................................................................................................................................E -2
1.3.2 Operating environment ..................................................................................................................................................E -3
1.3.3 Major functions ..............................................................................................................................................................E -3
1.3.4 Initial setting ..................................................................................................................................................................E -3
1.3.5 Operating instructions of the mail remote notification system .......................................................................................E -6
1.3.6 Mail sending ..................................................................................................................................................................E -6
1.4 Job history list ..........................................................................................................................................................................E -6
1.4.1 Outline ...........................................................................................................................................................................E -6
1.4.2 Major functions ..............................................................................................................................................................E -6
1.4.3 Setting method ..............................................................................................................................................................E -7
1.5 Counter list acquisition using USB memory ..........................................................................................................................E -10
1.5.1 Outline .........................................................................................................................................................................E -10
1.5.2 List that can be acquired .............................................................................................................................................E -10
1.5.3 Acquisition method ......................................................................................................................................................E -10
1.6 Panel log ................................................................................................................................................................................E -11
1.6.1 Outline..........................................................................................................................................................................E -11
1.6.2 Log acquisition method ...............................................................................................................................................E -11
1.7 ORU-M Counter Rewrite .......................................................................................................................................................E -12
1.7.1 Load from external memory ........................................................................................................................................E -12
1.7.2 Store to external memory ............................................................................................................................................E -14
1.8 Management Tool ..................................................................................................................................................................E -15
1.8.1 Outline .........................................................................................................................................................................E -15
1.8.2 Installation of Management Tool .................................................................................................................................E -17
1.8.3 Starting up of Management Tool .................................................................................................................................E -18
1.8.4 Technician mode .........................................................................................................................................................E -21
1.8.5 Administrator mode .....................................................................................................................................................E -48
1.8.6 Various setting for the software ...................................................................................................................................E -54
1.8.7 Error message list .......................................................................................................................................................E -61
1.9 Acquisition of the controller log ..............................................................................................................................................E -62
1.9.1 Outline .........................................................................................................................................................................E -62
1.9.2 Preparation ..................................................................................................................................................................E -62
1.9.3 Procedure for acquisition .............................................................................................................................................E -63
F PERIODICAL MAINTENANCE ....................................................................................................F -1
1. MAINTENANCE ITEM ...............................................................................................................................................F -1
1.1 bizhub PRESS C7000/C7000P/C70hc/C6000 ........................................................................................................................F -1
1.1.1 Replacing procedure of the periodical replacement parts .............................................................................................F -1
1.1.2 Periodic maintenance 1 (Every 50,000 prints (C7000/C7000P/C70hc/C6000)) ............................................................F -1
1.1.3 Periodic maintenance 2 (Every 160,000 prints (C6000)) ...............................................................................................F -1
1.1.4 Periodic maintenance 3 (Every 180,000 prints (C6000)) ...............................................................................................F -1
1.1.5 Periodic maintenance 2 (Every 200,000 prints (C7000/C7000P/C70hc)) .....................................................................F -1
1.1.6 Periodic maintenance 3 (Every 220,000 prints (C7000/C7000P/C70hc)) .....................................................................F -2
1.1.7 Periodic maintenance 4 (Every 200,000 prints (C6000)) ...............................................................................................F -2
1.1.8 Periodic maintenance 4 (Every 340,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints
(C6000)) ...................................................................................................................................................................................F -2
1.1.9 Periodic maintenance 5 (Every 350,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 5 (Every 300,000 prints
(C6000)) ...................................................................................................................................................................................F -3
1.1.10 Periodic maintenance 6 (Every 400,000 prints (C7000/C7000P/C70hc/C6000)) ........................................................F -3
v
1.1.11 Periodic maintenance 7 (Every 450,000 prints (C7000/C7000P/C70hc/C6000)) ........................................................F -3
1.1.12 Periodic maintenance 8 (Every 600,000 prints (C7000/C7000P/C70hc)) ...................................................................F -4
1.1.13 Periodic maintenance 8 (Every 600,000 prints (C6000)) .............................................................................................F -4
1.1.14 Periodic maintenance 9 (Every 700,000 prints (C7000/C7000P/C70hc)) ...................................................................F -4
1.1.15 Periodic maintenance 9 (Every 900,000 prints (C6000)) .............................................................................................F -5
1.1.16 Periodic maintenance 10 (Every 900,000 prints (C7000/C7000P/C70hc/C6000)) ......................................................F -5
1.1.17 Periodic maintenance 11 (Every 1,000,000 prints (C7000/C7000P/C70hc/C6000)) ...................................................F -5
1.1.18 Periodic maintenance 12 (Every 1,020,000 prints (C7000/C7000P/C70hc)) ..............................................................F -5
1.1.19 Periodic maintenance 13 (Every 1,050,000 prints (C7000/C7000P/C70hc)) ..............................................................F -5
1.1.20 Periodic maintenance 14 (Every 1,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 12 (Every 1,400,000
prints (C6000)) .........................................................................................................................................................................F -6
1.1.21 Periodic maintenance 15 (Every 1,800,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 13 (Every 1,800,000
prints (C6000)) .........................................................................................................................................................................F -6
1.1.22 Periodic maintenance 16 (Every 2,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 14 (Every 2,000,000
prints (C6000)) .........................................................................................................................................................................F -6
1.1.23 Periodic maintenance 17 (Every 2,400,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 15 (Every 2,400,000
prints (C6000)) .........................................................................................................................................................................F -6
1.1.24 Periodic maintenance 18 (Every 2,700,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 16 (Every 2,700,000
prints (C6000)) .........................................................................................................................................................................F -6
1.1.25 Periodic maintenance 19 (Every 3,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 17 (Every 3,000,000
prints (C6000)) .........................................................................................................................................................................F -7
1.1.26 Periodic maintenance 20 (Every 4,000,000 prints (C7000/C7000P/C70hc))/Periodic maintenance 18 (Every 4,000,000
prints (C6000)) .........................................................................................................................................................................F -7
1.1.27 Spot replacement (Every 3,600,000 prints (C7000/C7000P/C70hc/C6000)) ..............................................................F -7
1.2 DF-622 .....................................................................................................................................................................................F -7
1.2.1 Spotted replacement (Every 625,000 feeds) .................................................................................................................F -7
1.3 PF-602 .....................................................................................................................................................................................F -7
1.3.1 Periodic maintenance 1 (Every 200,000 prints) .............................................................................................................F -7
1.3.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -8
1.3.3 Periodic maintenance 3 (Every 2,400,000 prints) ..........................................................................................................F -8
1.4 LU-202 .....................................................................................................................................................................................F -8
1.4.1 Periodic maintenance 1 (Every 200,000 prints) .............................................................................................................F -8
1.4.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -8
1.4.3 Periodic maintenance 3 (Every 2,400,000 prints) ..........................................................................................................F -9
1.5 RU-509/HM-102 .......................................................................................................................................................................F -9
1.5.1 Periodic maintenance 1 (Every 300,000 prints) .............................................................................................................F -9
1.5.2 Periodic maintenance 2 (Every 600,000 prints) .............................................................................................................F -9
1.5.3 Spotted replacement (Every 300,000 prints) .................................................................................................................F -9
1.5.4 Spotted replacement (Every 1,500,000 prints) ..............................................................................................................F -9
1.6 FS-521 .....................................................................................................................................................................................F -9
1.6.1 Periodic maintenance 1 (Every 600,000 prints) .............................................................................................................F -9
1.6.2 Periodic maintenance 2 (Every 3,000,000 prints) ........................................................................................................F -10
1.6.3 Spotted replacement (Every 500,000 operations) .......................................................................................................F -10
1.6.4 Spotted replacement (Every 600,000 feeds) ...............................................................................................................F -10
1.7 FS-531 ...................................................................................................................................................................................F -10
1.7.1 Periodic maintenance 1 (Every 200,000 prints) ...........................................................................................................F -10
1.7.2 Spotted replacement (Every 200,000 prints) ...............................................................................................................F -10
1.7.3 Spotted replacement (Every 400,000 prints) ...............................................................................................................F -10
1.7.4 Spot replacement (Every 500,000 staples) .................................................................................................................F -11
1.8 FS-612 ...................................................................................................................................................................................F -11
1.8.1 Periodic maintenance 1 (Every 300,000 prints) ...........................................................................................................F -11
1.8.2 Spotted replacement (Every 200,000 prints) ...............................................................................................................F -11
1.8.3 Spotted replacement (Every 400,000 prints) ...............................................................................................................F -11
1.8.4 Spot replacement (Every 200,000 staples) .................................................................................................................F -11
1.9 PI-502 ....................................................................................................................................................................................F -12
1.9.1 Periodic maintenance 1 (Every 300,000 prints) ...........................................................................................................F -12
1.9.2 Spotted replacement (Every 100,000 feeds) ...............................................................................................................F -12
1.9.3 Spotted replacement (Every 200,000 feeds) ...............................................................................................................F -12
1.9.4 Spotted replacement (Every 600,000 feeds) ...............................................................................................................F -12
1.9.5 Spotted replacement (Every 1,000,000 feeds) ............................................................................................................F -12
1.10 LS-505 .................................................................................................................................................................................F -12
1.10.1 Periodic maintenance 1 (Every 1,500,000 prints) ......................................................................................................F -12
1.11 FD-503 .................................................................................................................................................................................F -12
1.11.1 Periodic maintenance 1 (Every 1,500,000 prints) ......................................................................................................F -12
1.11.2 Periodic maintenance 2 (Every 2,400,000 prints) ......................................................................................................F -13
1.11.3 Periodic maintenance 3 (Every 5,400,000 prints) ......................................................................................................F -13
1.11.4 Spotted replacement (100,000 feeds) .......................................................................................................................F -13
1.11.5 Spotted replacement (Every 200,000 prints) .............................................................................................................F -13
1.12 SD-506 .................................................................................................................................................................................F -13
1.12.1 Periodic maintenance 1 (Every 600,000 prints) .........................................................................................................F -13
1.12.2 Periodic maintenance 2 (Every 1,500,000 prints) ......................................................................................................F -14
vi
1.12.3 Spotted replacement (Every 18,900 cuts) .................................................................................................................F -14
1.12.4 Spotted replacement (Every 37,500 cuts) .................................................................................................................F -14
1.12.5 Spotted replacement (Every 500,000 cuts) ...............................................................................................................F -14
1.12.6 Spotted replacement (Every 500,000 times) .............................................................................................................F -14
1.12.7 Spotted replacement (Every 850,000 cuts) ...............................................................................................................F -14
1.12.8 Spotted replacement (Every 1,000,000 sets) ............................................................................................................F -14
1.13 PB-503 .................................................................................................................................................................................F -15
1.13.1 Periodic maintenance 1 (Every 750,000 prints) .........................................................................................................F -15
1.13.2 Spotted replacement (Every 100,000 cuts) ...............................................................................................................F -16
1.13.3 Spotted replacement (Every 3,000,000 operations) ..................................................................................................F -16
1.13.4 Spotted replacement (Every 600,000 prints) .............................................................................................................F -16
1.13.5 Spotted replacement (Every 120 hours) ....................................................................................................................F -16
1.13.6 Spotted replacement (Every 240 hours) ....................................................................................................................F -16
1.13.7 Spotted replacement (Every 2000 hours) ..................................................................................................................F -16
1.14 RU-506.................................................................................................................................................................................F -16
1.14.1 Maintenance 1 (Every 600,000 prints)........................................................................................................................F -16
1.14.2 Spotted replacement (Every 5,000,000 operations)...................................................................................................F -16
1.15 GP-501.................................................................................................................................................................................F -17
1.15.1 Maintenance 1 (Every 210,000 prints)........................................................................................................................F -17
1.15.2 Maintenance 2 (Every 750,000 prints)........................................................................................................................F -17
1.15.3 Maintenance 3 (Every 3,000,000 prints).....................................................................................................................F -17
1.15.4 Maintenance 4 (Every 12,000,000 prints)...................................................................................................................F -17
1.15.5 Spotted replacement (Every 500,000 punches).........................................................................................................F -18
1.15.6 Spotted replacement part (Every 4,000,000 cycle)....................................................................................................F -18
2. PERIODICALLY REPLACED PARTS LIST ............................................................................................................F -19
2.1 Periodical replacement parts .................................................................................................................................................F -19
2.2 bizhub PRESS C7000/C7000P/C70hc/C6000 ......................................................................................................................F -19
2.2.1 Periodically replaced parts list (C7000/C7000P/C70hc) ..............................................................................................F -19
2.2.2 Periodically replaced parts list (C6000) .......................................................................................................................F -21
2.2.3 Spotted replacement parts list .....................................................................................................................................F -23
3. ORU-M PARTS .......................................................................................................................................................F -25
3.1 Life value of the ORU-M parts ...............................................................................................................................................F -25
(1) ORU-M corresponding parts ...........................................................................................................................................F -25
3.2 ORU-M parts list ....................................................................................................................................................................F -25
(1) ORU-M parts list ..............................................................................................................................................................F -25
3.3 ORU-M parts replacement timing ..........................................................................................................................................F -27
(1) ORU-M target unit life setting ..........................................................................................................................................F -27
(2) ORU-M warning icon display ...........................................................................................................................................F -27
3.4 Management of ORU-M parts counter ...................................................................................................................................F -27
(1) Counter display ...............................................................................................................................................................F -27
(2) Counter clear ...................................................................................................................................................................F -27
4. LIFE VALUE ............................................................................................................................................................F -28
4.1 Life value of materials/parts ...................................................................................................................................................F -28
4.2 Life value determining condition ............................................................................................................................................F -28
5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C7000/C7000P/C70hc/C6000 ..............................F -29
5.1 External section .....................................................................................................................................................................F -29
5.1.1 Replacing the filter box, developing dust proof filter ....................................................................................................F -29
5.1.2 Replacing the dust proof filter on rear side ..................................................................................................................F -29
5.2 Write section ..........................................................................................................................................................................F -30
5.2.1 - Cleaning the dust proof glass ....................................................................................................................................F -30
5.3 Photo conductor section ........................................................................................................................................................F -31
5.3.1 Disassembling procedure of the process unit section .................................................................................................F -31
5.3.2 Opening /closing the toner supply door section. ..........................................................................................................F -32
5.3.3 Pulling out the process unit .........................................................................................................................................F -32
5.3.4 Replacing the drum cartridge ......................................................................................................................................F -32
5.4 Charging section ....................................................................................................................................................................F -33
5.4.1 Replace the charging corona. ......................................................................................................................................F -33
5.4.2 Replacing the charging dust proof filter .......................................................................................................................F -34
5.5 Intermediate transfer section .................................................................................................................................................F -35
5.5.1 Removing/reinstalling the intermediate transfer unit ...................................................................................................F -35
5.5.2 Replacing the transfer belt cleaning unit .....................................................................................................................F -36
5.5.3 Replacing the belt cleaning blade ................................................................................................................................F -37
5.5.4 Replacing the toner collection sheet ............................................................................................................................F -37
5.5.5 Replacing the transfer belt separation claw .................................................................................................................F -38
5.5.6 Cleaning the intermediate transfer belt/rollers .............................................................................................................F -38
5.5.7 Replacing the first transfer roller and the transfer roller bearing. ................................................................................F -40
5.5.8 Replacing the 2nd transfer roller /Up ...........................................................................................................................F -41
5.5.9 Replacing the belt separation claw solenoid (SD1) .....................................................................................................F -42
5.5.10 Replacing the separate discharging plate Assy .........................................................................................................F -42
vii
5.5.11 Replacing the 2nd transfer roller /Lw and the 2nd transfer earth plate Assy .............................................................F -43
5.6 Developing section ................................................................................................................................................................F -44
5.6.1 Replacing the developers /Y, /M, /C and /K .................................................................................................................F -44
5.6.2 Replacing the developing units /C, /M, /Y, and /K .......................................................................................................F -46
5.7 Toner collect box ...................................................................................................................................................................F -47
5.7.1 Replacing the toner collect box ...................................................................................................................................F -47
5.8 Paper feed section .................................................................................................................................................................F -48
5.8.1 Replacing the pick-up roller and the paper feed roller rubber .....................................................................................F -48
5.8.2 Replacing the separation roller rubber ........................................................................................................................F -49
5.8.3 Replacing the paper feed clutch and the pre-registration clutch .................................................................................F -49
5.9 Vertical conveyance section ..................................................................................................................................................F -50
5.9.1 Replacing the intermediate conveyance clutch /1 (CL13) ...........................................................................................F -50
5.10 Registration section .............................................................................................................................................................F -51
5.10.1 Replacing the registration cleaning sheet ..................................................................................................................F -51
5.10.2 Replacing the registration roller .................................................................................................................................F -52
5.11 Duplex section .....................................................................................................................................................................F -54
5.11.1 Replacing the intermediate conveyance clutches /2 (CL4) and /3 (CL5) ..................................................................F -54
5.11.2 Replacing the ADU conveyance clutches /1 (CL1), /2 (CL2), /3 (CL3), ADU pre-registration clutch (CL18) ............F -56
5.12 Reverse/exit section ............................................................................................................................................................F -57
5.12.1 Replacing the reverse de-curler roller .......................................................................................................................F -57
5.12.2 Replacing the paper exit de-curler roller ....................................................................................................................F -57
5.13 Fusing section ......................................................................................................................................................................F -60
5.13.1 Removing/reinstalling the fusing unit .........................................................................................................................F -60
5.13.2 Replacing the fusing drive gear /B, fusing duct assy .................................................................................................F -60
5.13.3 Replacing the fusing separation plate assy................................................................................................................F -63
5.13.4 Replacing the fusing drive gear /M ............................................................................................................................F -64
5.13.5 Replacing the fusing lamp assy /Up ..........................................................................................................................F -65
5.13.6 Replacing the fusing roller /2, fusing bearing /2, fusing drive gear /O .......................................................................F -66
5.13.7 Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up, belt regulating sleeve ............F -68
5.13.8 Replacing the fusing heater lamp /4 (L5) ...................................................................................................................F -69
5.13.9 Replacing the fusing roller /Lw, fusing bearing /Lw, insulating sleeve /Lw ................................................................F -71
5.13.10 Replacing the fusing temperature sensor assy /Lw (edge) .....................................................................................F -72
5.13.11 Replacing the fusing temperature sensor assy /Up (edge) .....................................................................................F -72
5.13.12 Replacing the fusing paper exit roller /Up ................................................................................................................F -73
5.13.13 Replacing the fusing regulating gear /A, fusing limiter ............................................................................................F -74
5.14 OT-502 .................................................................................................................................................................................F -75
5.14.1 Replacing the paper hold roller ..................................................................................................................................F -75
5.14.2 Replacing the paper exit roller ...................................................................................................................................F -75
5.14.3 Replacing the paper exit driven roller /2 ....................................................................................................................F -76
6. PERIODICAL MAINTENANCE PROCEDURE DF-622 ...........................................................................................F -78
6.1 Precautions on maintenance .................................................................................................................................................F -78
6.2 Paper feed section .................................................................................................................................................................F -78
6.2.1 Removing/reinstalling the paper feed unit ...................................................................................................................F -78
6.2.2 Replacing the pick-up roller and the paper feed roller .................................................................................................F -79
6.2.3 Replacing the separation roller ....................................................................................................................................F -80
6.2.4 Cleaning the timing sensor (PS302) ............................................................................................................................F -81
6.2.5 Removing/reinstalling the registration roller cover .......................................................................................................F -82
6.2.6 Cleaning the registration roller .....................................................................................................................................F -82
6.2.7 Cleaning the registration sensor (PS301) ....................................................................................................................F -83
7. PERIODICAL MAINTENANCE PROCEDURE PF-602 ...........................................................................................F -84
7.1 Precautions on maintenance .................................................................................................................................................F -84
7.2 Tray section ...........................................................................................................................................................................F -84
7.2.1 Precautions on maintenance of the tray section ..........................................................................................................F -84
7.2.2 Replacing the Pick-up rubber/paper feed roller ...........................................................................................................F -84
7.2.3 Replacing the separation roller ....................................................................................................................................F -87
7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5) ......................................................F -89
7.3 Conveyance section ..............................................................................................................................................................F -90
7.3.1 Replacing the vertical conveyance clutch/1 (CL7), /2 (CL8), and /3 (CL9) ..................................................................F -90
7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12) ........................F -91
8. PERIODICAL MAINTENANCE PROCEDURE LU-202 ...........................................................................................F -93
8.1 Paper feed section .................................................................................................................................................................F -93
8.1.1 Precautions on maintenance .......................................................................................................................................F -93
8.1.2 Cleaning/pre-registration roller ....................................................................................................................................F -93
8.1.3 Removing/installing paper feed roller Assy .................................................................................................................F -93
8.1.4 Replacing the paper feed roller/pick-up roller ..............................................................................................................F -93
8.1.5 Replacing the separation roller ....................................................................................................................................F -94
8.1.6 Replacing paper feed clutch (CL101) /pre-registration clutch (CL102) .......................................................................F -95
9. PERIODICAL MAINTENANCE PROCEDURE MB-504 ..........................................................................................F -97
9.1 Precautions on maintenance .................................................................................................................................................F -97
viii
9.2 Paper feed section .................................................................................................................................................................F -97
9.2.1 Replacing the pick-up roller /BP and the paper feed roller rubber /BP ........................................................................F -97
9.2.2 Replacing the separation roller rubber /BP ..................................................................................................................F -98
9.2.3 Replacing the paper feed clutch /BP (CL6) .................................................................................................................F -98
10. PERIODICAL MAINTENANCE PROCEDURE RU-509/HM-102 ........................................................................F -100
10.1 Precautions on maintenance .............................................................................................................................................F -100
10.2 Output paper density detection section .............................................................................................................................F -100
10.2.1 Cleaning the shutter ................................................................................................................................................F -100
10.3 Humidification section (HM-102) ........................................................................................................................................F -100
10.3.1 Replacing the humidification rollers /Rt and /Lt and the water feed roller ...............................................................F -100
10.3.2 Replacing the water feed filter .................................................................................................................................F -106
11. PERIODICAL MAINTENANCE PROCEDURE FS-521 .......................................................................................F -108
11.1 Precautions on maintenance .............................................................................................................................................F -108
11.2 Conveyance section ..........................................................................................................................................................F -108
11.2.1 Lubrication to bypass roller /Lw pressure release cam ...........................................................................................F -108
11.3 Stacker section ..................................................................................................................................................................F -108
11.3.1 Replacing the intermediate roller release solenoid (SD7) .......................................................................................F -108
11.3.2 Lubrication to worm gear and cam ..........................................................................................................................F -109
11.4 Stapler section ...................................................................................................................................................................F -109
11.4.1 Replacing the stapler assy ......................................................................................................................................F -109
11.4.2 Replacing the staples ..............................................................................................................................................F -113
11.4.3 Cleaning the cut staple box .....................................................................................................................................F -114
11.5 Main tray section ................................................................................................................................................................F -114
11.5.1 Replacing the paper exit roller .................................................................................................................................F -114
11.5.2 Replacing the paper exit opening solenoid assy (SD9) ...........................................................................................F -115
12. PERIODICAL MAINTENANCE PROCEDURE FS-531 .......................................................................................F -118
12.1 Precautions on maintenance .............................................................................................................................................F -118
12.2 Conveyance section ..........................................................................................................................................................F -118
12.2.1 Replacing the paper exit roller (sponge roller) .........................................................................................................F -118
12.2.2 Replacing the intermediate conveyance roller (sponge roller) ................................................................................F -119
12.3 Stacker section ..................................................................................................................................................................F -119
12.3.1 Replacing the paper assist roller (sponge roller) .....................................................................................................F -119
12.3.2 Replacement of the cleaning plate Assy .................................................................................................................F -120
12.4 Stapler section ...................................................................................................................................................................F -120
12.4.1 Replacing the stapler unit ........................................................................................................................................F -120
13. PERIODICAL MAINTENANCE PROCEDURE FS-612 .......................................................................................F -122
13.1 Precautions on maintenance .............................................................................................................................................F -122
13.2 Conveyance section ..........................................................................................................................................................F -122
13.2.1 Replacing the paper exit roller (sponge roller) .........................................................................................................F -122
13.2.2 Replacing the intermediate conveyance roller (sponge roller) ................................................................................F -123
13.3 Stacker section ..................................................................................................................................................................F -123
13.3.1 Replacing the paper assist roller (sponge roller) .....................................................................................................F -123
13.4 Stapler section ...................................................................................................................................................................F -124
13.4.1 Removing/reinstalling the stapler unit cover ............................................................................................................F -124
13.4.2 Replacing the stapler unit ........................................................................................................................................F -124
14. PERIODICAL MAINTENANCE PROCEDURE PI-502 ........................................................................................F -128
14.1 Precautions on maintenance .............................................................................................................................................F -128
14.2 Paper feed section .............................................................................................................................................................F -128
14.2.1 Replacing the pick-up roller /Up and the paper feed roller /Up ................................................................................F -128
14.2.2 Replacing the pick-up roller /Lw and the paper feed roller /Lw ................................................................................F -129
14.2.3 Replacing the separation roller /Up and the torque limiter /Up ................................................................................F -129
14.2.4 Replacing the separation roller /Lw and the torque limiter /Lw ................................................................................F -130
15. PERIODICAL MAINTENANCE PROCEDURE LS-505 .......................................................................................F -131
15.1 Precautions on maintenance .............................................................................................................................................F -131
15.2 Conveyance section ..........................................................................................................................................................F -131
15.2.1 Replacing the stacker tray up down motor (M1) ......................................................................................................F -131
15.2.2 Replacing the paper press solenoid /3 (SD8) ..........................................................................................................F -131
15.2.3 Replacing the paper press solenoid /1 (SD6) ..........................................................................................................F -134
15.2.4 Replacing the paper press solenoid /2 (SD7) ..........................................................................................................F -135
15.2.5 Replacing the rear stopper solenoid (SD3) .............................................................................................................F -135
16. PERIODICAL MAINTENANCE PROCEDURE FD-503 .......................................................................................F -137
16.1 Precautions on maintenance .............................................................................................................................................F -137
16.2 Conveyance section ..........................................................................................................................................................F -137
16.2.1 Replacing roller solenoids /1 (SD5) to /4 (SD8) .......................................................................................................F -137
16.2.2 2nd folding roller solenoid (SD18) ...........................................................................................................................F -137
16.3 Punch section ....................................................................................................................................................................F -139
16.3.1 Replacing the punch unit .........................................................................................................................................F -139
16.3.2 Cleaning the punch shaft and the punch support board ..........................................................................................F -140
ix
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This is the complete factory Service Repair Manual for the Konica Minolta bizhub PRESS C7000 / C7000P/ C70hc / C6000. This Service Manual has easy-to-read text sections with top quality diagrams and instructions as well as step-by-step instructions for repairing your Konica Minolta machine.
Models Covered:
- Konica Minolta bizhub PRESS C7000
- Konica Minolta bizhub PRESS C7000P
- Konica Minolta bizhub PRESS C70hc
- Konica Minolta bizhub PRESS C6000
This manual covers:
- A SAFETY AND IMPORTANT WARNING
- B NOTATION OF THE CONTENTS
- C PRODUCT SPECIFICATIONS
- D OVERALL COMPOSITION
- E SERVICE TOOL
- F PERIODICAL MAINTENANCE
- G DISASSEMBLING/REASSEMBLING
- H CLEANING/LUBRICATION
- I ADJUSTMENT/SETTING
- J REWRITING OF FIRMWARE
- K TROUBLESHOOTING
- L PARTS/CONNECTOR LAYOUT DRAWING
- M TIMING CHART
- N WIRING DIAGRAM
- O THEORY OF OPERATION bizhub PRESS C7000/C7000P/C70hc/C6000
- PA THEORY OF OPERATION DF-622
- PB THEORY OF OPERATION PF-602/HT-504/505
- PC THEORY OF OPERATION LU-202/HT-503
- PD THEORY OF OPERATION MB-504
- PE THEORY OF OPERATION RU-509/HM-102
- PF THEORY OF OPERATION FS-521
- PG THEORY OF OPERATION FS-531
- PH THEORY OF OPERATION FS-612
- PI THEORY OF OPERATION PK-512/513
- PJ THEORY OF OPERATION PI-502
- PK THEORY OF OPERATION LS-505
- PL THEORY OF OPERATION FD-503
- PM THEORY OF OPERATION SD-506
- PN THEORY OF OPERATION PB-503
- PO THEORY OF OPERATION IC-601
- PP THEORY OF OPERATION RU-506
- PQ THEORY OF OPERATION GP-501
Model Specification: Konica Minolta bizhub PRESS C7000 / C7000P/ C70hc / C6000
Total Pages: 2026
File Format: PDF
Requirements: Adobe Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
This manual is in PDF format. The Service Manual is fully indexed and bookmarked by topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
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