Epson Stylus Pro 11880 Printer Service Repair Manual
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Epson Stylus Pro 11880
Repair Guide
Parts Catalog
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 1.
Table Of Contents
Table Of Contents - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
Control Panel Map - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
Component Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - 18
Board (AID) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
Board (Main) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
Board (Main) Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28
Board (Power Supply) Removal - - - - - - - - - - - - - - - - - - - - - - - - - 36
Cleaning Unit Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
Cleaning Unit Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 49
Cover (Left Side) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
Cover (Rear) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Cover (Right Side) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
Cover (Top) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
Cutter Blade Assembly Removal - - - - - - - - - - - - - - - - - - - - - - - - 89
Cutter Blade Solenoid Removal - - - - - - - - - - - - - - - - - - - - - - - - - 92
Edge Detector (EdgeAD) Replacement - - - - - - - - - - - - - - - - - - - - - 93
Encoder (Carriage) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
Encoder Disk (Paper Feed) Removal - - - - - - - - - - - - - - - - - - - - - - 101
Encoder (Paper Feed) Removal - - - - - - - - - - - - - - - - - - - - - - - - - 104
Encoder Strip (Carriage) Replacement - - - - - - - - - - - - - - - - - - - - - 107
Ink Bay Removal (Left) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
Ink Bay Removal (Right) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
Pressure Pump Assembly Removal - - - - - - - - - - - - - - - - - - - - - - - 133
Print Head Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 138
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 2.
Print Head Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 150
Pulley (Paper Feed) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - 162
Sensor (Edge Detector) Removal - - - - - - - - - - - - - - - - - - - - - - - - 164
Sensor (Ink Mark) Removal - - - - - - - - - - - - - - - - - - - - - - - - - - - 166
Take-Up Reel Instruction - - - - - - - - - - - - - - - - - - - - - - - - - - - - 168
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
Error Codes (Maintenance) - - - - - - - - - - - - - - - - - - - - - - - - - - - 178
Error Codes (Service) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 179
Paper Sensor Error - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 189
Borderless Printing Errors - - - - - - - - - - - - - - - - - - - - - - - - - - - - 190
Color Shift - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 191
Drop of Ink - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 192
Grainy or Ghosting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 193
Horizontal Banding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194
INK CARTRIDGE ERROR: REPLACE INK CARTRIDGE - - - - - - - - - - - - - 196
No Control Panel Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
Paper Jam Error - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 202
Random Nozzle Firing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 203
Scratch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 204
Smudge - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
Smear - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 206
Stuck In Cut Sheet Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - 207
Vertical Banding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 208
Adjustments - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 209
1800 Error - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
AID - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 3.
AID PG Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
Auto Bi-D Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215
Auto Uni-D Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216
Carriage Timing Belt Tension Adjustment - - - - - - - - - - - - - - - - - - - - 217
Check Network Communication - - - - - - - - - - - - - - - - - - - - - - - - - 222
Check Nozzle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 224
Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225
Clear Counter [when replacing AID] - - - - - - - - - - - - - - - - - - - - - - - 226
Clear Counter [when replacing Carriage Unit] - - - - - - - - - - - - - - - - - - 227
Clear Counter [when replacing Carriagde Holder (Ink Pad)] - - - - - - - - - - 228
Clear Counter [when replacing Cutter Solenoid] - - - - - - - - - - - - - - - - 229
Clear Counter [when replacing INK SYSTEM ASSY] - - - - - - - - - - - - - - 230
Clear Counter [when replacing PF Motor] - - - - - - - - - - - - - - - - - - - - 231
Clear Counter [when replacing Pump Motor] - - - - - - - - - - - - - - - - - - 232
Clear Counter [when replacing Pressure Motor] - - - - - - - - - - - - - - - - 233
Clear Counter [when replacing Printhead] - - - - - - - - - - - - - - - - - - - 234
Clear Counter [when replacing switching PG] - - - - - - - - - - - - - - - - - - 235
CR Encoder Sensor Position Adjustment - - - - - - - - - - - - - - - - - - - - 236
CR Lock UnLock/lock - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 237
Cutter Blade Position Adjustment - - - - - - - - - - - - - - - - - - - - - - - - 238
Fan Adjustment (CR) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 241
Feed Adj. +T&B Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - 242
Head Rank ID - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 244
Initial Ink Charge Flag On/Off - - - - - - - - - - - - - - - - - - - - - - - - - - 246
Input Serial Number - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 247
IM Sensor Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 248
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 4.
IM (Ink Mark) Sensor Position Adjustment - - - - - - - - - - - - - - - - - - - 249
Paper Feed Belt Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - 252
Paper Feed Encoder Alignment - - - - - - - - - - - - - - - - - - - - - - - - - 255
Paper Thickness Sensor Adjustment - - - - - - - - - - - - - - - - - - - - - - 257
PG Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 260
Platen Position Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - 264
Print Head Slant Adjustment (CR) - - - - - - - - - - - - - - - - - - - - - - - - 265
Print Head Slant Adjustment (PF) - - - - - - - - - - - - - - - - - - - - - - - - 268
RearAD Sensor Calibration - - - - - - - - - - - - - - - - - - - - - - - - - - - 272
Rear Sensor Position Adjustment - - - - - - - - - - - - - - - - - - - - - - - - 273
RTC & USBID Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - 275
Skew Check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 277
Supersonic Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 278
Component Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - 279
Board (EDM) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 280
Board (Carriage) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 281
Board (Sub-B) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 282
Board (Sub-C) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 283
Board (Sub-D) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 284
Board (Main)Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 285
Board (Power Supply) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - 286
Cleaning Unit - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 287
Control Panel Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 293
CSIC Contact Assembly Pictures - - - - - - - - - - - - - - - - - - - - - - - - 294
Cutter Blade Assembly Picture - - - - - - - - - - - - - - - - - - - - - - - - - 295
Encoder (Carriage) Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - 296
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 5.
Encoder Disk (Paper Feed) Picture - - - - - - - - - - - - - - - - - - - - - - - 297
Ink Cartridge Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 298
Pressure Pump Assembly Pictures - - - - - - - - - - - - - - - - - - - - - - - 300
Print Head Pictures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 305
Pulley (Paper Feed) Picture - - - - - - - - - - - - - - - - - - - - - - - - - - - 307
Sensor (Edge Detector) Pictures - - - - - - - - - - - - - - - - - - - - - - - - 308
Reference - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 309
Accessories List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 310
Carriage Release (Automatic) - - - - - - - - - - - - - - - - - - - - - - - - - - 311
Carriage Release (Manual) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 316
Cleaning and Draining Cartridges - - - - - - - - - - - - - - - - - - - - - - - - 321
Color Order - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 322
Connectors / Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 324
Consumable/Service Parts List - - - - - - - - - - - - - - - - - - - - - - - - - 329
Cover Sensor (Front) Bypass Procedure - - - - - - - - - - - - - - - - - - - - 331
Cover Sensor (Ink) Bypass Procedure - - - - - - - - - - - - - - - - - - - - - 332
Firmware History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 333
Firmware History (Ethernet) - - - - - - - - - - - - - - - - - - - - - - - - - - - 335
Firmware Update Procedure Using FWUpdate.exe - - - - - - - - - - - - - - - 336
Glossary - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 337
Ink Draining Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 343
Prime, On or Off - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 345
Revision History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 346
Sensors, Motors, Solenoids, and Fans - - - - - - - - - - - - - - - - - - - - - 349
Service Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 352
Stress Test (Test Image) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 353
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 6.
Utilities - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 354
Adjustment Wizard2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 355
FWUpdate.exe - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 359
NVRAM.EXE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 363
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 7.
Control Panel Map
Power Light
Paper Check Light
Ink Check Light
Paper Source and Left Arrow
Paper Feed (Reverse) and UpArrow
Pause and Reset
Paper Feed (Forward) and Down Arrow
Pause Light
Auto Forward Light
Power Button
Enter
Auto Forward
Auto Backward Light
Auto Backward
Menu and Right Arrow
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 8.
Printers LCD Display
1. Printer Status
2. Remaining Roll Paper
3. Roll Paper Margin Setting
4. Custom Paper Setting
5. Paper Type and Roll Paper Auto Cut Setting
6. Platen Gap Setting
7. Ink Levels
8. Waste Ink Cartridge Level
Maintenance Mode 1: Pause, at power on.
F/W DOWNLOAD MODE: Up, Down, Left, and Right, at power on.
Parameter Backup and Restore Mode: Down, Right, and Pause, at power on.
SELF TESTING: Down, Right, and Enter , at power on.
SERVICEMAN MODE: Down, Right, and Pause, at power on.
Pro 11880 Field Repair Guide 11/6/09
Printer Component, Software Item, LCD Display, Printer Button Page 9.
1. PRINTER SETUP.
PLATEN GAP: *STANDARD, NARROW, WIDE,
WIDER, WIDEST
PAGE LINE: *ON, OFF
ROLL PAPER MARGIN: *DEFAULT, TOP/BOTTOM
15mm, TOP 35/BOTTOM
15mm,15mm, 3mm
PAPER SIZE CHK: *ON, OFF
PAPER SKEW CHECK: *ON, OFF
REFRESH MARGIN: *ON, OFF
AUTO NOZZLE CHECK: ON:PERIODICALLY*,
ON:EVERY JOB, OFF
PRINT NOZZLE PATTERN: OFF*, ON:EVERY PAGE,
ON EVERY 10 PAGES,
INITIALIZE SETTINGS: EXEC
2. TEST PRINT.
NOZZLE CHECK: PRINT
STATUS SHEET: PRINT
NETWORK STATUS SHEET : PRINT
JOB INFORMATION: PRINT
CUSTOM PAPER: PRINT
User Menu: Press the Menu button when
the printer displays Ready
3. MAINTENANCE
CUTTER ADJUSTMENT: EXEC
CUTTER REPLACEMENT: EXEC
POWER CLEANING: EXECUTE
CLEAN FOR EACH COLOR: C/VM, PK, MK/Y, LLK/LK,
VLM/LC
CLOCK SETTING: (mm/dd/yy hh:mm)
CONTRAST ADJUSTMENT: (nn)
4. PRINTER STATUS.
VERSION: (CURRENT FIRMWARE)
PRINTABLE PAGES: (FOR EACH COLOR)
(nnnnnn)PAGES
INK LEVEL: (FOR EACH COLOR) (nnn%)
MAINTENANCE TANK: LEFT (nnn%), CENTER
REAR (nnn%), RIGHT (nnn%)
USAGE COUNT: INK (nnnn.n)ML, PAPER (nn)ft (nn)
inch
CLEAR USAGE COUNT: INK:EXEC PAPER:EXEC
JOB HISTORY: N0.(n) INK:(n)ml, PAPER:(nnnn)cm2
TOTAL PRINTS: (n) PAGES
EDM STATUS: ENABLED, LAST UPLOADED (mm/
dd/yy hh:mm)
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What's Included?
Lifetime Access
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$30.99
This is the complete factory Service Repair Manual for the Epson Stylus Pro 11880 Printer. This Service Manual has easy-to-read text sections with top quality diagrams and instructions as well as step-by-step instructions for repairing your EPSON machine.
This Manual Covers:
- Control Panel Map
- Component Replacement
- Troubleshooting
- Adjustments
- Component Pictures
- Reference
- Utilities
Model Specification: Epson Stylus Pro 11880 Printer
Total Pages: 373
Language: English
File Format: PDF
Requirements: Adobe Reader
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
This manual is in PDF format. The Service Manual is fully indexed and bookmarked by topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
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