Panasonic Lumix DMC FZ330 Service Manual & Repair Guide

© Panasonic Corporation 2015. Unauthorized copying and distribution is a violation of law. ORDER NO.DSC1509019CE B26 Digital Camera Model No. DMC-FZ300PP DMC-FZ300EE DMC-FZ300EF DMC-FZ300EG DMC-FZ300EP DMC-FZ300GA DMC-FZ300GC DMC-FZ300GD DMC-FZ300GH DMC-FZ300GK DMC-FZ300GN DMC-FZ300GT DMC-FZ300SG DMC-FZ330EB Colour (K)...........Black Type

2 TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions ----------------------------------------------- 3 1.1. General Guidelines ----------------------------------------3 1.2. Leakage Current Cold Check ---------------------------3 1.3. Leakage Current Hot Check (See Figure. 1)--------3 1.4. How to Discharge the E.Capacitor on Flash P.C.B. Unit ---------------------------------------------------4 2 Warning -------------------------------------------------------------- 5 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------5 2.2. How to Recycle the Lithium Ion Battery (U.S. Only)-----------------------------------------------------------5 2.3. How to Replace the Lithium Battery -------------------6 2.4. Caution for AC Cord (For EB/GC/GH) ----------------7 3 Service Navigation------------------------------------------------ 8 3.1. Introduction --------------------------------------------------8 3.2. Important Notice -------------------------------------------8 3.3. Service Notes -----------------------------------------------9 3.4. General Description About Lead Free Solder (PbF) -------------------------------------------------------- 11 3.5. How to Define the Model Suffix (NTSC or PAL model)------------------------------------------------------- 12 4 Specifications ---------------------------------------------------- 16 5 Location of Controls and Components ------------------ 19 6 Service Mode ----------------------------------------------------- 21 6.1. Error Code Memory Function ------------------------- 21 7 Troubleshooting Guide---------------------------------------- 24 7.1. Wi-Fi Module (Flash P.C.B. Unit)--------------------- 24 8 Service Fixture & Tools --------------------------------------- 25 8.1. Service Fixture and Tools ------------------------------ 25 8.2. When Replacing the Main P.C.B. --------------------26 8.3. Service Position ------------------------------------------ 26 9 Disassembly and Assembly Instructions --------------- 27 9.1. Disassembly Flow Chart-------------------------------- 27 9.2. P.C.B. Location -------------------------------------------27 9.3. Disassembly Procedure -------------------------------- 28 9.4. Lens Disassembly Procedure------------------------- 42 9.5. Removal of the MOS Unit------------------------------ 50 9.6. Main exterior parts assembly procedure ----------- 51 10 Measurements and Adjustments -------------------------- 52 10.1. Introduction ------------------------------------------------ 52 10.2. Before Disassembling the unit ------------------------ 52 10.3. Details of Electrical Adjustment----------------------- 55 10.4. After Adjustment------------------------------------------ 62 11 Maintenance ------------------------------------------------------ 63 11.1. Cleaning Lens and LCD Panel ----------------------- 63 12 Block Diagram --------------------------------------------------- 65 12.1. Overall Block Diagram ---------------------------------- 65 12.2. System Control Block Diagram ----------------------- 66 12.3. Video/Audio Process(1) Block Diagram ------------ 67 12.4. Video/Audio Process(2) Block Diagram ------------ 68 12.5. Lens/Flash Block Diagram ----------------------------- 69 12.6. Power(1) Block Diagram ------------------------------- 70 12.7. Power(2) Block Diagram ------------------------------- 71 13 Wiring Connection Diagram --------------------------------- 72 13.1. Interconnection Diagram ------------------------------- 72 14 Schematic Diagram--------------------------------------------- 73 15 Printed Circuit Board ------------------------------------------ 73 16 Exploded View and Replacement Parts List ----------- 73

3 1 Safety Precautions 1.1. General Guidelines 1. IMPORTANT SAFETY NOTICE There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify the original design without permission of manufacturer. 2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing. 3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed. 5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards. 1.2. Leakage Current Cold Check 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1 M and 5.2 M. When the exposed metal does not have a return path to the chassis, the reading must be infinity. 1.3. Leakage Current Hot Check (See Figure. 1) 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect a 1.5 k, 10 W resistor, in parallel with a 0.15 F capacitor, between each exposed metallic part on the set and a good earth ground, as shown in Figure. 1. 3. Use an AC voltmeter, with 1 k/V or more sensitivity, to measure the potential across the resistor. 4. Check each exposed metallic part, and measure the voltage at each point. 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. 6. The potential at any point should not exceed 0.75 V RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer. Figure. 1

4 1.4. How to Discharge the E.Capacitor on Flash P.C.B. Unit CAUTION: • Be sure to discharge the E.Capacitor on Flash P.C.B. Unit before disassembling. • Be careful of the high voltage circuit on Flash P.C.B. Unit when servicing. [Discharging Procedure] 1. Put the insulation tube on the lead part of resistor (ERG5SJ102:1k /5W). (An equivalent type of resistor may be used.) 2. Put the resistor between both terminals of E.Capacitor on the Flash P.C.B. Unit for approx. 5 seconds. 3. After discharging, confirm that the E.Capacitor voltage is lower than 10V by using a voltmeter. Fig. F1

5 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD). 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device). 2.2. How to Recycle the Lithium Ion Battery (U.S. Only)

6 2.3. How to Replace the Lithium Battery 2.3.1. Replacement Procedure 1. Remove the Flash P.C.B.. (Refer to Disassembly Procedures.) 2. Unsolder the each soldering point of electric lead terminal for Lithium battery (Ref. No. "B8001" at component side of Flash P.C.B.) and remove the Lithium battery together with electric lead terminal. Then replace it into new one. NOTE: The Lithium battery includes electric lead terminals. NOTE: This Lithium battery is a critical component. It must never be subjected to excessive heat or discharge. It must therefore only be fitted in requirement designed specifically for its use. Replacement batteries must be of same type and manufacture. They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed. Do not attempt to re-charge the old battery or re-use it for any other purpose. It should be disposed of in waste products destined for burial rather than incineration. NOTE: Above caution is applicable for a battery pack which is for DMC-FZ300/FZ330 series, as well.

7 2.4. Caution for AC Cord (For EB/GC/GH) 2.4.1. Information for Your Safety IMPORTANT Your attention is drawn to the fact that recording of pre- recorded tapes or discs or other published or broadcast material may infringe copyright laws. WARNING To reduce the risk of fire or shock hazard, do not expose this equipment to rain or moisture. CAUTION To reduce the risk of fire or shock hazard and annoying interference, use the recommended accessories only. FOR YOUR SAFETY DO NOT REMOVE THE OUTER COVER To prevent electric shock, do not remove the cover. No user serviceable parts inside. Refer servicing to qualified service personnel. 2.4.2. Caution for AC Mains Lead For your safety, please read the following text carefully. This appliance is supplied with a moulded three-pin mains plug for your safety and convenience. A 5-ampere fuse is fitted in this plug. Should the fuse need to be replaced please ensure that the replacement fuse has a rating of 5 amperes and it is approved by ASTA or BSI to BS1362 Check for the ASTA mark or the BSI mark on the body of the fuse. If the plug contains a removable fuse cover you must ensure that it is refitted when the fuse is replaced. If you lose the fuse cover, the plug must not be used until a replacement cover is obtained. A replacement fuse cover can be purchased from your local Panasonic Dealer. If the fitted moulded plug is unsuitable for the socket outlet in your home then the fuse should be removed and the plug cut off and disposed of safety. There is a danger of severe electrical shock if the cut off plug is inserted into any 13-ampere socket. If a new plug is to be fitted please observe the wiring code as shown below. If in any doubt, please consult a qualified electrician. 2.4.2.1. Important The wires in this mains lead are coloured in accordance with the following code: As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured BLUE must be connected to the terminal in the plug which is marked with the letter N or coloured BLACK. The wire which is coloured BROWN must be connected to the terminal in the plug which is marked with the letter L or coloured RED. Under no circumstances should either of these wires be connected to the earth terminal of the three pin plug, marked with the letter E or the Earth Symbol. 2.4.2.2. Before Use Remove the Connector Cover as follows. 2.4.2.3. How to Replace the Fuse 1. Remove the Fuse Cover with a screwdriver. 2. Replace the fuse and attach the Fuse cover. Blue Neutral Brown Live

8 3 Service Navigation 3.1. Introduction This service manual contains technical information, which allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, the information will be followed by service manual to be controlled with original service manual. 3.2. Important Notice 3.2.1. About Lens Block The image sensor (MOS) Unit which are connected to the lens unit with 4 screws, after performing the Optical tilt adjustment. During servicing, if one of MOS Unit fixing screws are loosened, the Optical tilt adjustment must be performed. (About the Optical tilt adjustment, refer to the "10.3.2. Adjustment Specifications" for details.) 3.2.2. About Venus Engine (IC6001) [Located on the Main P.C.B.]: The Venus Engine (IC6001) consists of two IC chips (DRAM and Venus) , which are fixed together with solder. (It’s called, "Package On Package" type IC.) When replacing, always replace in pairs. (Units of service parts: integrated (one pair) state.) NOTE: • During servicing, do not press down hard on the surface of IC6001. 3.2.3. About Flexible Cable and Connector Do not touch carelessly so that the foreign body should not adhere to the terminal part of flexible cable and connector. Wipe off with a clean cloth and the cotton bud, etc. when the terminal part is dirty.

9 3.3. Service Notes 3.3.1. About Tilt Sensor Display The unit has the electronic level function using G (3-axis accelerometer) sensor inside the unit. [Principal of Operation] 1. Movement of "Weight" is detected by capacitance. -------- [A] 2. Each acceleration of the X/Y/Z axis is converted into data and they are output. 3. The VENUS ENGINE converts the data into a horizontal angle and an angle of inclination, and displays them to screen. 3.3.2. About Wi-Fi Function The page number in this chapter does not show the page number of this service manual.

10 3.3.3. Important Notice of Servicing This camera unit has the personal information of wireless LAN connection the customer has registered. For the protection of private information, please erase the personal information after the completion of repair by "Initial Settings". In addition, please print out the following documents, and pass to the customer with the camera unit. Printing Material [ Leaflet for Customer ]

Panasonic Lumix DMC FZ330 Service Manual & Repair Guide

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