Sony HDR-FX1/FX1E HD VIDEO CAMERA Service Manual

HDR-FX1 US Model Canadian Model Korea Model Japanese Model HDR-FX1E AEP Model UK Model Australian Model Chinese Model Hong Kong Model HDR-FX1/FX1E E Model Tourist Model SERVICE MANUAL DIGITAL HD VIDEO CAMERA RECORDER LEVEL 2 • For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987677051.pdf). • For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987677041.pdf). (EXCEPT J MODEL) • For MECHANISM ADJUSTMENTS, refer to the “DV MECHANICAL ADJUSTMENT MANUAL VIII Z (Z310) MECHANISM ” (EXCEPT J: 9-876-724-12) (J: 9-876-724-02). • Reference number search on printed wiring boards is available. • TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) Link SERVICE NOTE DISASSEMBLY BLOCK DIAGRAMS FRAME SCHEMATIC DIAGRAMS SCHEMATIC DIAGRAMS PRINTED WIRING BOARDS REPAIR PARTS LIST SPECIFICATIONS SERVICE NOTE DISASSEMBLY BLOCK DIAGRAMS FRAME SCHEMATIC DIAGRAMS SCHEMATIC DIAGRAMS PRINTED WIRING BOARDS REPAIR PARTS LIST SPECIFICATIONS Link Revision History Revision History Ver. 1.7 2008. 09 On the CD-522, DA-033, DB-018 and VC-367 board This service manual provides the information that is premised the circuit board replacement service and not intended repair inside the CD-522, DA-033, DB-018 and VC-367 board. Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the CD-522, DA-033, DB-018 and VC-367 board are not shown. The following pages are not shown. Mounted parts location ....................... Pages 4-173 to 4-177 Electrical parts list .............................. Pages 5-31 to 5-50 How to use Acrobat Reader How to use Acrobat Reader Schematic diagram ............................. Pages 4-53 to 4-110 Printed wiring board ............................ Pages 4-151 to 4-166 Waveforms ........................................... Pages 4-169 to 4-170 Sony EMCS Co. 2008I0800-1 ©2008.09 Published by Kohda TEC 9-876-770-31 HDR-FX1/FX1E RMT-840 HDR-FX1/FX1E Photo : HDR-FX1 Z (Z310) MECHANISM

— 2 — HDR-FX1/FX1E SPECIFICATIONS ENGLISH JAPANESE ENGLISH JAPANESE System Video recording system (HDV) 2 rotary heads, Helical scanning system Video recording system (DV) 2 rotary heads, Helical scanning system Audio recording system (HDV) Rotary heads, MPEG-1 Audio Layer2 Quantization: 16 bits (Fs 48 kHz, stereo) Transfer rate: 384 kbps Audio recording system (DV) Rotary heads, PCM system Quantization: 12 bits (Fs 32 kHz, stereo 1, stereo 2), 16 bits (Fs 48 kHz, stereo) Video signal N HDR-FX1: TSC color, EIA standards, 1080/60i specification HDR-FX1E: Usable cassette Mini DV cassette with the mark printed Tape speed (HDV) Approx. 18.81 mm/s Tape speed (DV) SP: Approx. 18.81 mm/s LP: Approx. 12.56 mm/s Recording/playback time (HDV) 60 min (using a DVM60 cassette) Recording/playback time (DV) SP: 60 min (using a DVM60 cassette) LP: 90 min (using a DVM60 cassette) Fast forward/rewind time Approx. 2 min 40 s (using a DVM60 cassette) Viewfinder Electric viewfinder (color) Image device 6 mm (1/3 type) 3CCD (Charge Coupled Device) Gross: Approx. 1 120 000 pixels Effective: Approx. 1 070 000 pixels Lens Carl Zeiss Vario-Sonnar T* Combined power zoom lens Filter diameter: 72 mm (2 7/8 in.) 12 (O ptical) F = 1.6 ~ 2.8 Focal length 4.5 - 54 mm (3/16 - 2 1/4 in.) When converted to a 35 mm still camera 32.5 - 390 mm (1 5/16 - 15 3/8 in.) (40 - 480 mm (1 5/8 - 19 in.) in 4:3 TV mode) Color temperature [AUTO], [ONE-PUSH A/B], [INDOOR] (3 200 K), [OUTDOOR] (5 800 K) Minimum illumination 3 lx (lux) (F 1.6) Input/Output connectors Audio/Video input/output Video signal: 1 Vp-p, 75 Ω (ohms), unbalanced, sync negative Audio signal: 327 mV (at load impedance 47 kΩ (kilohms)), Input impedance more than 47 kΩ (kilohms), Output impedance less than 2.2 kΩ (kilohms) S VIDEO input/output Luminance signal: 1 Vp-p, 75 Ω (ohms), un HDR-FX1: balanced Chrominance signal: 0.286 Vp-p, 75 Ω (ohms), unbalanced HDR-FX1E: COMPONENT OUTPUT jack Y: 1 Vp-p (0.3 V sync negative) PB/PR, CB/CR: +/- 350 mVp-p, Input impedance 75 Ω (ohms) Headphones jack Stereo minijack (Ø 3.5 mm) LANC jack Stereo mini-minijack (Ø 2.5 mm) MIC jack Minijack, 0.388 mV low impedance with DC 2.5 to 3.0 V, output impedance 6.8 kΩ (kilohms) (Ø 3.5 mm), Stereo type HDV/DV jack i.LINK Interface (IEEE1394, 4-pin connector S100) LCD screen Picture 8.8 cm (3.5 type) Total dot number 250 000 (1 120 × 224) General Power requirements DC 7.2 V (battery pack) DC 8.4 V (AC Adaptor) Average power consumption (when using the battery pack) During camera recording using the viewfinder w HDR-FX1: ith normal brightness: HDV recording 7.4 W DV recording 6.9 W HDR-FX1E: During camera recording using the LCD with normal brightness: H HDR-FX1: DV recording 8.0 W DV recording 7.5 W HDR-FX1E: Operating temperature 0°C to 40°C (32°F to 104°F) Storage temperature -20°C to + 60°C (-4°F to + 140°F) Dimensions (approx.) 151 × 181 × 365 mm (6 × 7 1/4 × 14 3/8 in.) (w/h/d) Mass (Approx.) 2.0 kg (4 lb 6 1/2 oz) main unit only 2.1 kg (4 lb 10 1/8 oz) including the NP-F570 rechargeable battery pack, DVM60 cassette and lens hood. Supplied accessories See page 5-19. AC Adaptor AC-L15A/L15B Power requirements AC 100 - 240 V, 50/60 Hz Current consumption 0.35 - 0.18 A Power consumption 18 W Output voltage DC 8.4 V, 1.5 A Operating temperature 0°C to 40°C (32°F to 104°F) Storage temperature -20°C to + 60°C (-4°F to + 140°F) Dimensions (approx.) 56 × 31 × 100 mm (2 1/4 × 1 1/4 × 4 in.) (w/h/ d) excluding the projecting parts Mass (approx.) 190 g (6.7 oz) excluding the power cord Rechargeable battery pack (NP-F570) Maximum output voltage DC 8.4 V Output voltage DC 7.2 V Capacity 15.8 Wh (2 200 mAh) Dimensions (approx.) 38.4 × 20.6 × 70.8 mm (1 9/16 × 13/16 × 2 7/8 in.) (w/h/d) Mass (approx.) 100 g (3.5 oz) Operating temperature 0°C to 40°C (32°F to 104°F) Type Lithium ion Design and specifications are subject to ch without notice. PAL color, CCIR standards, 1080/50i specification Chrominance signal: 0.3 Vp-p, 75 Ω (ohms), unbalanced HDV recording 7.3 W DV recording 6.9 W HDV recording 7.9 W DV recording 7.5 W

— 3 — HDR-FX1/FX1E ENGLISH JAPANESE ENGLISH JAPANESE ✄ ✄ ✄ ✄ ✄✄

— 4 — HDR-FX1/FX1E ENGLISH JAPANESE ENGLISH JAPANESE 1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors. 3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 5. Check the B+ voltage to see it is at the values specified. 6. Flexible Circuit Board Repairing • Keep the temperature of the soldering iron around 270˚C during repairing. • Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). • Be careful not to apply force on the conductor when soldering or unsoldering. Unleaded solder Boards requiring use of unleaded solder are printed with the lead- free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.) : LEAD FREE MARK Unleaded solder has the following characteristics. • Unleaded solder melts at a temperature about 40°C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful! • Strong viscosity Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc. • Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder. SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer. SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY. CAUTION : Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

— 5 — HDR-FX1/FX1E ENGLISH JAPANESE ENGLISH JAPANESE

— 6 — HDR-FX1/FX1E TABLE OF CONTENTS 1. SERVICE NOTE 1-1. SERVICE NOTE ·····························································1-1 1. NOTE FOR REPAIR ·······················································1-1 2. POWER SUPPLY DURING REPAIRS ··························1-2 3. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) ····························································· 1-2 1-2. SELF-DIAGNOSIS FUNCTION ···································· 1-3 1. SELF-DIAGNOSIS FUNCTION ···································· 1-3 2. SELF-DIAGNOSIS DISPLAY ······································· 1-3 3. SELF-DIAGNOSIS CODE TABLE ································1-4 2. DISASSEMBLY 2-1. DISASSEMBLY ······························································2-1 2-2. SERVICE POSITION ····················································· 2-7 2-3. CIRCUIT BOARDS LOCATION ·································2-10 2-4. FLEXIBLE BOARDS LOCATION ······························2-12 3. BLOCK DIAGRAMS 3-1. OVERALL BLOCK DIAGRAM (1/6) ···························3-1 3-2. OVERALL BLOCK DIAGRAM (2/6) ···························3-3 3-3. OVERALL BLOCK DIAGRAM (3/6) ···························3-5 3-4. OVERALL BLOCK DIAGRAM (4/6) ···························3-7 3-5. OVERALL BLOCK DIAGRAM (5/6) ···························3-9 3-6. OVERALL BLOCK DIAGRAM (6/6) ·························3-11 3-7. POWER BLOCK DIAGRAM (1/4) ······························3-13 3-8. POWER BLOCK DIAGRAM (2/4) ······························3-15 3-9. POWER BLOCK DIAGRAM (3/4) ······························3-17 3-10. POWER BLOCK DIAGRAM (4/4) ······························3-19 4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 4-1. FRAME PRINTED WIRING BOARD (1/2) ·················· 4-1 FRAME PRINTED WIRING BOARD (2/2) ·················· 4-3 4-2. SCHEMATIC DIAGRAMS • CK-143 (FUNCTION KEY) SCHEMATIC DIAGRAMS ····························4-7 • FP-962 FLEXIBLE BOARD (IRIS DIAL) SCHEMATIC DIAGRAM ······························4-7 • FP-963 FLEXIBLE BOARD (WB/GAIN SW) SCHEMATIC DIAGRAM ······························4-7 • FP-965 FLEXIBLE BOARD (LID SW) SCHEMATIC DIAGRAM ······························4-7 • FK-090 (VTR FUNCTION KEY) SCHEMATIC DIAGRAM ······························4-9 • IF-122 (RELAY) SCHEMATIC DIAGRAM ····························4-11 • FP-967 FLEXIBLE BOARD (MR SENSOR) SCHEMATIC DIAGRAM ····························4-11 • SW-433 (PANEL REV) SCHEMATIC DIAGRAM ····························4-11 • JK-274 (JACK) SCHEMATIC DIAGRAM ····························4-13 • LB-106 (EVF BACK LIGHT) SCHEMATIC DIAGRAM ····························4-15 • MA-431 (INT MIC AMP) SCHEMATIC DIAGRAM ····························4-17 • MK-017 (FUNCTION KEY) SCHEMATIC DIAGRAM ····························4-19 • CONTROL SWITCH BLOCK (VS-5610) SCHEMATIC DIAGRAM ····························4-19 • FP-966 FLEXIBLE BOARD (AUTO LOCK) SCHEMATIC DIAGRAM ····························4-19 • MR-048 (1/2) (REC/PB RF AMP) SCHEMATIC DIAGRAM ····························4-21 • MR-048 (2/2) (DRUM/CAPSTAN/LOADING MOTOR DRIVE) SCHEMATIC DIAGRAM ····························4-23 • PD-222 (LCD DRIVER, TIMING GENERATOR) SCHEMATIC DIAGRAM ····························4-25 • SE-150 (PITCH/YAW SENSOR AMP) SCHEMATIC DIAGRAM ····························4-27 • VA-119 (1/3) (AUDIO IN/OUT) SCHEMATIC DIAGRAM ····························4-29 • VA-119 (2/3) (VIDEO IN/OUT) SCHEMATIC DIAGRAM ····························4-31 • VA-119 (3/3) (Y. PB. PR. OUT AMP) SCHEMATIC DIAGRAM ····························4-33 • FP-975 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ····························4-35 • FP-980 FLEXIBLE BOARD (RELAY, REAR IR) SCHEMATIC DIAGRAM ····························4-35 • CONTROL SWITCH BLOCK (ZS-5610) SCHEMATIC DIAGRAM ····························4-35 • FP-959 FLEXIBLE BOARD (BATTERY) SCHEMATIC DIAGRAM ····························4-37 • FP-961 FLEXIBLE BOARD (FUNCTION KEY, TALLY) SCHEMATIC DIAGRAM ····························4-37 • FP-977 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ····························4-39 • FP-964 FLEXIBLE BOARD (DV TERMINAL) SCHEMATIC DIAGRAM ····························4-41 • FP-971 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ····························4-43 • FP-976 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ····························4-45 • FP-981 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ····························4-47 • CONTROL SWITCH BLOCK (CF5610) SCHEMATIC DIAGRAM ····························4-49 • CONTROL SWITCH BLOCK (PS5610) SCHEMATIC DIAGRAM ····························4-49 • FP-228/467/826 FLEXIBLE BOARD SCHEMATIC DIAGRAM ····························4-51 Shematic diagram of the CD-522, DA-033, DB-018 and VC-367 board are not shown. Pages from 4-53 to 4-110 are not shown. • FP-972 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ··························4-111 • FP-974 FLEXIBLE BOARD (RELAY) SCHEMATIC DIAGRAM ··························4-113 4-3. PRINTED WIRING BOARDS • CK-143 (FUNCTION KEY) PRINTED WIRING BOARD ····················· 4-117 • FK-090 (VTR FUNCTION KEY) PRINTED WIRING BOARD ····················· 4-119 • FP-964 FLEXIBLE (DV TERMINAL) PRINTED WIRING BOARD ····················· 4-121 • FP-971 FLEXIBLE (RELAY) PRINTED WIRING BOARD ····················· 4-121 • FP-967 FLEXIBLE (MR SENSOR) PRINTED WIRING BOARD ····················· 4-122 • FP-975 FLEXIBLE (RELAY) PRINTED WIRING BOARD ····················· 4-122 • FP-959 FLEXIBLE (BATTERY) PRINTED WIRING BOARD ····················· 4-123 • FP-980 FLEXIBLE (RELAY, REAR IR) PRINTED WIRING BOARD ····················· 4-123 • FP-976 FLEXIBLE (RELAY) PRINTED WIRING BOARD ····················· 4-124 • FP-981 FLEXIBLE (RELAY) PRINTED WIRING BOARD ····················· 4-124 • FP-977 FLEXIBLE (RELAY) PRINTED WIRING BOARD ····················· 4-125

— 7 — HDR-FX1/FX1E • IF-122 (RELAY) PRINTED WIRING BOARD ·····················4-127 • JK-274 (JACK) PRINTED WIRING BOARD ·····················4-129 • FP-972 FLEXIBLE BOARD (RELAY) PRINTED WIRING BOARD ·····················4-129 • LB-106 (EVF BACK LIGHT) PRINTED WIRING BOARD ·····················4-131 • FP-974 FLEXIBLE BOARD (RELAY) PRINTED WIRING BOARD ·····················4-131 • MA-431 (INT MIC AMP) PRINTED WIRING BOARD ·····················4-133 • MK-017 (FUNCTION KEY) PRINTED WIRING BOARD ·····················4-135 • FP-228/467/826 FLEXIBLE PRINTED WIRING BOARD ·····················4-135 • MR-048 (REC/PB RF AMP, DRUM/CAPSTAN/ LOADING MOTOR DRIVE) PRINTED WIRING BOARD ·····················4-137 • PD-222 (LCD DRIVER, TIMING GENERATOR) PRINTED WIRING BOARD ·····················4-141 • SE-150 (PITCH/YAW SENSOR AMP) PRINTED WIRING BOARD ·····················4-145 • SW-433 (PANEL REV) PRINTED WIRING BOARD ·····················4-145 • VA-119 (AUDIO IN/OUT, VIDEO IN/OUT, Y. PB. PR. OUT AMP) PRINTED WIRING BOARD ·····················4-147 Printed wiring board of the CD-522, DA-033, DB-018 and VC-367 board are not shown. Pages from 4-151 to 4-166 are not shown. 4-4. WAVEFORMS ····························································4-167 Waveforms of the CD-522, DA-033, DB-018 and VC-367 board are not shown. Pages from 4-169 to 4-170 are not shown. 4-5. MOUNTED PARTS LOCATION ·······························4-171 Mounted parts location of the CD-522, DA-033, DB-018 and VC-367 board are not shown. Pages from 4-173 to 4-177 are not shown. 5. REPAIR PARTS LIST 5-1-1.OVERALL SECTION ····················································· 5-3 5-1-2. CABINET (R) SECTION-1 ············································ 5-4 5-1-3. CABINET (R) SECTION-2 ············································ 5-5 5-1-4. CABINET (L) SECTION ················································ 5-6 5-1-5. HANDLE SECTION-1 ··················································· 5-7 5-1-6. HANDLE SECTION-2 ··················································· 5-8 5-1-7. LCD SECTION ······························································· 5-9 5-1-8. EVF SECTION ······························································ 5-10 5-1-9. CENTER SECTION ······················································ 5-11 5-1-10. MAIN BOARD SECTION (VA, VC, DA, DB)··········5-12 5-1-11. LENS SECTION ························································ 5-13 5-1-12. TERMINAL CABINET SECTION ···························· 5-14 5-1-13. BATTERY SECTION AND DV SECTION ···············5-15 5-1-14. MECHANISM DECK OVERALL (Z310) ················ 5-16 5-1-15. LS CHASSIS BLOCK ASSEMBLY ··························5-17 5-1-16. MECHANICAL CHASSIS BLOCK ASSEMBLY ····5-18 Checking supplied accessories ················································ 5-19 5-2. ELECTRICAL PARTS LIST ········································5-21 Electrical parts list of the CD-522, DA-033, DB-018 and VC-367 board are not shown. Pages from 5-31 to 5-50 are not shown.

1-1 HDR-FX1/FX1E Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly. Cut and remove the part of gilt which comes off at the point. (Take care that there are some pieces of gilt left inside) When remove a connector, don't pull at wire of connector. Be in danger of the snapping of a wire. When installing a connector, don't press down at wire of connector. Be in danger of the snapping of a wire. 1-1. SERVICE NOTE 1. NOTE FOR REPAIR ENGLISH JAPANESE ENGLISH JAPANESE 1. SERVICE NOTE

1-2 HDR-FX1/FX1E ENGLISH JAPANESE ENGLISH JAPANESE 2. POWER SUPPLY DURING REPAIRS In this unit, about 10 seconds after power is supplied to the battery terminal using the regulated power supply (8.4V), the power is shut off so that the unit cannot operate. This following two methods are available to prevent this. Take note of which to use during repairs. Method 1. Use the AC power adaptor (AC-L15, AC-VQ800 etc.). Method 2. Connect the servicing remote commander RM-95 (J-6082-053-B) to the LANC jack, and set the commander switch to the “ADJ” side. 3. TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT) 1 Remove the power supply (Battery and AC power adaptor). 2 Open the cassette lid. 3 Remove the MD lid. 4 Supply +4.5V between the LM UNLOAD terminal and the LM LOAD terminal from the DC power supply and unload the cassete. DC power supply (+4.5V) LM load LM unload MD lid Screw (M2x4)

1-3 HDR-FX1/FX1E ENGLISH JAPANESE ENGLISH JAPANESE 1-2. SELF-DIAGNOSIS FUNCTION 1. SELF-DIAGNOSIS FUNCTION When problems occur while the unit is operating, the self-diagnosis function starts working, and displays on the viewfinder, or LCD screen what to do. Details of the self-diagnosis functions are provided in the Instruction manual. 2. SELF-DIAGNOSIS DISPLAY When problems occur while the unit is operating, the counter of the viewfinder or LCD screen consists of an alphabet and 4-digit number, which blinks at 3.2Hz. This 5-character display indicates the “repaired by:”, “block” in which the problem occurred, and “detailed code” of the problem. Note: The self-diagnosis display data will be kept even if the lithium battery (BT591 of FP-959 flexible) is removed. 1 1 3 1 C Repaired by: Refer to page 1-4. Self-diagnosis Code Table. Indicates the appropriate step to be taken. E.g. 31 ....Reload the tape. 32 ....Turn on power again. Block Detailed Code Blinks at 3.2Hz C : Corrected by customer H : Corrected by dealer E : Corrected by service engineer Viewfinder or LCD screen C : 3 1 : 1 1

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Sony HDR-FX1/FX1E HD VIDEO CAMERA Service Manual

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