Sanyo CDP M400 CD PLAYER With MP3 RECODER Service Manual

FILE .NO Service Manual Compact Disc Player with MP3 Decoder REFERENCE No. SM5810474 CDP-M400 (PA) CDP-M400(BL) (XE) PRODUCT CODE No. 164 121 04 M400/PA 164 121 05 M400(BL)/XE CONTENTS Laser beam safety precautions ........................................ 1 Exploded view (cabinet and chassis) ............................... 1 Parts list ........................................................................... 2 IC block diagram and description ..................................... 3 Schematic diagram .......................................................... 6 Wiring diagram (Disply) .................................................... 8 Wiring diagram (CD Main) ................................................ rear

- 1 - LASER BEAM SAFETY PRECAUTIONS • Pickup that emits a laser beam is used on this CD section. EXPLODED VIEW 31 30 CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE FOR STRÅLING. VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG. VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN. VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

- 2 - PRODUCT SAFETY NOTICE EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC SYMBOL ! IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY ! , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO PARTS LIST CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram. Regular type resistors are less than 1/4W carbon and chip type and 0 ohm chip resistors. Regular type capacitors are less than 50V and less than 1000∝F of Ceramic and chip type and Electrolytic type. REF.NO. PART NO. DESCRIPTION PACKING & ACCESSORIES REF.NO. PART NO. DESCRIPTION 645 036 6031 AC ADAPTOR CARD BOARD ! 645 065 3254 AC CONVERTING PLUG(PA) ! 645 065 2769 ADAPTOR AC,DC,CE(XE) ! 645 065 2776 ADAPTOR AC,DC, DUAL VOLTAGE(PA) 645 065 3063 CARTON INNER(PA) 645 065 3056 CARTON INNER, 053M400BLXE76(XE) 645 065 3131 CARTON OUTER(PA) 645 065 3124 CARTON OUTER, 069M400BLXE01(XE) 645 042 1624 CD COMPARTMENT CARD, CAB TOP 645 033 2999 EPE FOAM BAG,UNIT 645 065 3049 INSTRUCTION MANUAL, 1AD6P1P1936—(XE) 645 065 3032 INSTRUCTION MANUAL, 1AD6P1P1941—(PA) 645 037 1066 POLY BAG,REMOCON 645 031 1710 POLYBAG,AC ADAPTOR 645 031 1703 POLYBAG,IB 645 065 3155 PROTECT CARD(XE) 645 065 3148 PROTECT CARD,AC ADAPTOR(PA) 645 065 2639 REMOTE CONTROL 645 037 5149 ST EARPHONE,CBX-15 CABINET & CHASSIS REF.NO. PART NO. DESCRIPTION 1 645 065 2851 DISPLAY LENS, 037M400BL480AA 2 645 065 2882 CD DOOR COVER, 037M400PA930AA(PA) 2 645 065 2875 CD DOOR COVER, 037M400BL930AA(XE) 3 645 065 2868 CD DOOR,037M400BL700AA 4 645 065 3209 BUTTON MODE,PROG, 082M400BL870AA 5 645 065 3216 BUTTON PLAY,STOP, 082M400BL900AA 6 645 065 2844 LCD BRACKET,037M400BL241AA 7 645 065 3162 LCD DISPLAY, 071JICTR3296N LCD601 8 645 065 3018 METAL DISC 10 645 065 2950 SCREW 1.4X3,FOR DISPLAY 11 645 065 3001 CD DOOR SPRING 12 645 065 2820 CABINET TOP,037M400BL010AA 13 645 065 2905 OPEN SWITCH ADAPTOR, 037T100XE660AA 14 645 065 2912 CD DOOR HOOK,037T100XE890AA 15 645 065 3223 SWITCH SLIDE, OPEN 082T100XE570AA 16 645 065 2981 OPEN KNOB SPRING 17 645 065 3179 CD MECHA CMS-M97DG6 18 645 065 2929 CUSHION RUBBER, FOR CD MECHA or 645 065 2936 CUSHION RUBBER, FOR CD MECHA 20 645 065 2967 BATTERY CONTACT(+) 21 645 065 2998 BATTERY SPRING(-) 22 645 031 1451 TAPPING SCR 1.7X4,MAIN PCB 23 645 065 2974 BATTERY PLATE +/-,SPRING 24 645 031 1567 RIBBON,FOR BATT COMPARTMENT 25 645 065 2622 ASSY CABINET BOTTOM 26 645 065 2899 BATT LID,037T100XE080AA 27 645 031 3684 TAPPING SCR2X10, CAB BOTTOM TO CAB TOP 28 645 042 1716 RUBBER FOOT,CAB BOTTOM 29 645 065 3230 SWITCH SLIDE, DBBS 082T100XE750AA 30 645 065 3230 SWITCH SLIDE, HOLD 082T100XE750AA 31 645 065 2646 ASSY CD DOOR(PA) 31 645 065 2653 ASSY CD DOOR(XE) CD MAIN P.W.BOARD ASSY REF.NO. PART NO. DESCRIPTION 19 614 329 0162 ASSY,PWB,CD MAIN(Only initial) CN101 645 050 0473 HEADER 16P,TO PICK UP CN202 645 042 1761 HEADER 6P, TO SLED SPINDLE MOTOR or 645 065 3186 HEADER 6P, TO SLED SPINDLE MOTOR CN401 645 065 3193 HEADER 25P,TO LCD DISPLAY D0101 645 031 3646 DIODE 1N4001 D0102 645 042 1426 DIODE 1N5818 or 645 036 5546 DIODE RB100A D0401 645 031 3653 DIODE 1N4148 D0402 645 031 3653 DIODE 1N4148 D0403 645 037 0946 DIODE RB441Q-40 D0404 645 031 3653 DIODE 1N4148 IC101 645 065 2684 IC FAN8038, 4CH DRIVER+DC CONVERTER IC201 645 065 2714 IC S1L9226X01-EORO,RF+SERVO IC301 645 065 2721 IC S5L9290X01-EORO, DIGIAL SIGNAL PROCESSOR IC302 645 065 2738 IC S5L9370X01-TORO, SIGNAL DECODER IC303 645 065 2707 IC MSM56V16160F-7TK,SDRAM16M DISPLAY P.W.BOARD ASSY REF.NO. PART NO. DESCRIPTION 9 614 329 0179 ASSY,PWB,DISPLAY(Only initial) LD601 645 065 3162 LCD DISPLAY, 071JICTR3296N LCD601 S0601 645 065 3018 METAL DISC S0602 645 065 3018 METAL DISC S0603 645 065 3018 METAL DISC S0604 645 065 3018 METAL DISC S0605 645 065 3018 METAL DISC S0606 645 065 3018 METAL DISC S0607 645 065 3018 METAL DISC SC010 645 047 6396 TPP SCR 1.7X3,FOR LCD 645 065 2844 LCD BRACKET,037M400BL241AA 645 065 3278 HEAT SEAL CONNECTOR, FOR LCD601 645 065 3261 25P FFC FLEXIBLE WIR, TOP CP601 TO MAIN CN401 645 045 7562 FELT PAPER,DISPLAY PCB

- 3 - IC101 FAN8038(Motor Driver) PARTS LIST IC BLOCK DIAGRAM & DESCRIPTION REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION 44 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 7 STARTER MAXIMUM DETECTOIN ! 2 ! 2 ! 2 ! 2 ! 2 ! 2 ! 2 ! 2 MUTE2 BRAKE MUTE34 NC SIGNAL VCC OVER VOLTAGE PROTECTION TRIANGLE WAVE FIL SGND EMPSET ADPVCC STOP START CLKIN PWM DVCC EMP OVP BATT RSTOUT DEDSET BDSW ERRO ERRI SCP COSC NC OPIN(-) SVCC1 OPOUT OPIN(+) SVCC2 VREF DI3 DI4 MUTE34 DI2 MUTE2 DI1 CHGSET DO1(-) DO1(+) PGND DO3(+) DO3(-) DO4(+) DO4(-) BRAKE DO2(-) DO2(+) RST IC401 645 065 2745 IC S3C8249X92-TWR7, MICRO CONTROLLER IC501 645 065 2691 IC FAN7000D, STEREO HEADPHONE AMP. J0101 645 065 2783 JACK DC POWER,DC-480 J0301 645 065 2806 JACK LINE OUT,EJS-3-0935B J0501 645 065 2790 JACK HEADPHONE,EJS-4-3835-02 L0101 645 065 2660 TOROID COIL 10UH,64-24034509 L0102 645 036 5522 CHOKE COIL 95UH,CY68-836522 L0103 645 031 1024 FIXED COIL 10UH,AL0305-100K-S L0104 645 031 1024 FIXED COIL 10UH,AL0305-100K-S L0105 645 036 5515 CHOKE COIL 39UH,RL5050-390K or 645 042 1372 CHOKE COIL 39UH, CW55-842660-390K Q0101 645 050 0183 TR 2SC4115SR,NPN Q0102 645 050 0183 TR 2SC4115SR,NPN Q0103 645 036 5560 TR 2SA1585SR,PNP Q0104 645 065 2752 TRANSISTOR KTA1271Y,PNP Q0201 645 045 5070 TR KTA1266Y,PNP Q0301 645 031 1147 TR KRC 111M,NPN Q0302 645 031 1147 TR KRC 111M,NPN Q0303 645 045 5070 TR KTA1266Y,PNP SW401 645 031 1192 SW SLIDE,HOLD or 645 031 1222 SW SLIDE,HOLD SW402 645 031 1208 SW PUSH,CD DOOR LEAF SW SW501 645 031 1192 SW SLIDE,DBBS or 645 031 1222 SW SLIDE,DBBS VR501 645 031 1130 ROTARY VOL XT301 645 065 2813 CRYSTAL 16.9344MHZ XT401 645 065 2677 CERAMIC RESONATOR ZT 645 065 3247 SHIELD PLATE 645 065 2967 BATTERY CONTACT(+) 645 065 2998 BATTERY SPRING(-)

- 4 - IC BLOCK DIAGRAM & DESCRIPTION IC101 FAN8038(Motor Driver) Pin D efin ition s Pin Numb er Pin N ame Pin Function Descriptio n 1 OVP Battery power supply mode 2 BATT Battery power supply 3 RSTOUT RSTOUT detection output 4 DEDSET DEDSET time setting 5 BDSW Booster transistor drive 6 ERRO Error amp output 7 ERRI Error amp input 8 SCP Short circuit protection setting 9 COSC Triangular wave output 10 N.C No connection 11 OPIN( Op-amp negative input 12 SVCC1 control circuit power supply 13 OPOUT Op-amp output 14 OPIN(+) Op-amp positive input 15 SVCC2 Pre-drive power supply 16 VREF Reference voltage 17 DI3 CH3 control signal input 18 DI4 CH4 control signal input 19 MUTE34 CH3, 4 mute 20 DI2 CH2 control signal input 21 MUTE2 CH2 mute 22 DI1 CH1 control signal input 23 BRAKE CH1 Brake 24 DO4(-) CH4 negative output 25 DO4(+) CH4 positive output 26 DO3(-) CH3 negative output 27 DO3(+) CH3 positive output 28 PGND Power unit power ground 29 DO2(+) CH2 positive output 30 DO2(-) CH2 negative output 31 DO1(+) CH1 positive output 32 DO1(-) CH1 negative output 33 CHGSET Charge current setting 34 RST RSTOUT inverting output 35 EMP Empty detection output 36 DVCC H-bridge power supply 37 PWM PWM transistor drive 38 CLKIN External clock input 39 START Boost DC/DC converter starting 40 STOP Boost DC/DC converter off 41 ADPVCC Charging circuit power supply 42 EMPSET Empty dection level converting 43 SGND Signal ground 44 FIL PWM phase compens ation IC201 SIL9226 (RF, Servo) IC301 S5L9290 (DSP) IC501 FAN7000D (AMP) 1 2 4 3 5 6 7 8 9 10 POWER SAVE SWITCH CTL MUTE CTL REF REF REF REF PS IN A GND IN B REF V CC OUT B GND OUT A MUTE

- 5 - IC BLOCK DIAGRAM & DESCRIPTION IC302 S5L9370 (Signal Decoder) IC401 S3C8249 (Micon)

- 7 - - 6 - SCHEMATIC DIAGRAM This is a basic schematic diagram.

- 8 - WIRING DIAGRAM (DISPLAY)

SANYO Electric Co., Ltd. Osaka, Japan Aug. / '03 BB Printed in Japan WIRING DIAGRAM (CD MAIN) Top Bottom

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Sanyo CDP M400 CD PLAYER With MP3 RECODER Service Manual

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