L45/4500Z
Parts Manual TB126
PARTS MANUAL
Machine Serial No. .. .. ...... .................................................................... .
Engine Model ........................................ Serial No. ............................. .
. Transmission Part No . ...................... Serial No . ........................... .
Front Axle Part No. ................. ....... Serial No. ............................. .
Rear Axle Part No. ................... ........ Serial No. ............................. .
MODEL L45/4500Z
MANUAL TB 126
MANUAL PART NO.4610459
0 & K TROJAN INC. Nov. ,1990
INTRODUCTION
This manual illustrates and identifies maintenance parts for the Model 4500Z
loader, to enable you to determine the part number and description assigned to
the part you wish to order. Ordering by proper part number and name will help
ensure the receipt of the proper part the first time without time-consuming
exchanges of correspondence or other annoying delays.
An index is provided in the front of this manual to help you determine which
illustration contains the part you want to order. Determine the basic system
or assembly in which the part is used, and find this system or assembly in the
Index. It will reference the pages which illustrate and lists the part.
This manual contains the latest information available at the time of
printing. However, at the discretion of 0 & K Trojan Industries Inc., its
contents are subject to change without notice. This reservation is in keeping
with the Company's policy of constant progressive improvement and refinement
of all our products. As a result of such policy, certain changes may be made
from time to time which will not be covered in this manual.
This manual has been indexed by group numbers, which identifies the area of
the machine that requires servicing. The first two digits in the group number
indicates the area of the machine.
Example: Group 32 05 01
32 Indicates - Hydraulic System
05 Indicates - Hydraulic Tank Assembly
01 Indicates - Hydraulic Filter
These group numbers are for easy reference only.
The group numbers are provided for easy access to the area in which the part
is used. Find the basic group number, turn to the illustration and find the
part (item number) you want to order.
Because we are constantly upgrading our equipment, it is necessary that the
SERIAL NUMBER of your machine accompany every repair parts order. The serial
number plate is located on the side of the servo console and the serial no is
also stamped on the left hand side of the rear frame below the safety l.ink.
To assure the receipt of the proper part, it is essential that the following
information be included with your parts 'order:
MACHINE MODEL NUMBER
MACHINE SERIAL NUMBER
PART NUMBER OF THE DESIRED PART
PART NAME OF THE DESIRED PART
QUANTITY OF TIEM WANTED
NAME AND ADDRESS TO WHICH PART SHOULD BE SENT
USE ONLY PARTS WHICH ARE AUTHORIZED BY 0 & K TROJAN INDUSTRIES, INC. TO ENSURE
THAT ORIGINAL DEPENDABILITY AND PERFORMANCE WILL BE MAINTAINED.
Certain abbreviations are used in the parts list to call your attention to
specific situations. These abbreviations are explained as follows:
AIR
N.S.S
N.I.
As Required: No specific quantity can be assigned to the
part since the number used varies from machine to machine.
Not Service Separately: This part is not serviced by itself
but, for reasons of matching fit with another part or for
other reasons, it is serviced only as part of another
assembly.
Not Illustrated: The part is used on the machine, but
not shown on the parts illustration.
WHEN YOU RECEIVE PARTS:
Check immediately to assure that you have received the correct parts, the
correct quantity, and that they are in good condition.
Report any errors to your 0 & K Trojan Distributor.
In case of shipment damage, make any claims to the carrier immediately.
2
w
65
L45/4500Z
GROUP NO's
180465 22 2901 ,161411 32263022 0707 07 2006
65 25 03 12 65 23 10 14 25 03 04 23 J 7 01
-I
I
i
I
GROUP
01
03
04
06
TABLE OF CONTENTS
DESCRIPTION
Structure Group
OOOO-Front Frame Group
0001-Rear Frame Group
Main Pivot Group
0100-Upper Pivot
0200-Lower Pivot
Axle Group
Front Axle Group
Group
3101-Hub/Brake Group
3202-Differential Carrier Group
3103-Differential Group
Rear Axle Group
3200-Housing Group
3201-Hub/Brake Group
3202-Differential Carrier Group
3203-Differential Group
Axle Mounting Group
1100-Front Axle
1:200-Rear Axle
Radiator and Cooling Group
OOOO-Radiator and Cooling System
0100-Radiator and Cooler Assembly
10
11
17
18
19
20
23
24
25
26
29
30
31
32
33
37
07 Engine and Related Parts Group
10
OOOO-Engine/Mounting and Related Parts Group 41
0100-Engine Controls Group 44
0300-Air Cleaner/Intake 46
0400-Exhaust System Group 52
0500-Fuel Tank and Lines Group 53
0501-Ether Start Group 55
Transmission/Torque Converter Group
OOOO-Transmission/Converter Mounting
0100-Transmission Hydraulic System
1001-Transission/Converter Assembly
1001-Converter Housing Group
1002-Rear Cover Group
1003-Stator Support and Oil Baffle Group
1004-15" Wheel Group (Converter)
100S-Pump Drive Parts Group
1006-Forward Clutch Shaft Group
1007-3rd Speed Clutch Shaft Group
1008-Reverse and 2nd Clutch Shaft Group
1009-1st Speed Clutch Shaft Group
57
58
61
61
64
67
68
70
71
73
75 -
78
4
GROUP
10.
11
12
14
16
17
DESCRIPTION
I
1010-4th Speed Clutch Shaft Group
lOll-Idler Shaft Group
1012-0utput Shaft Group
1013-Pressure Regulating
valve/Charging Pump Group
1014-Control Valve Assembly Group
101S-Control Valve Housing Group
1016-Backing Plate/Ring Gear Group
Steer System Group
OOOO-HydraulicSystem
0001-Cylinder Assembly
Assembly
0003-Servostat Assembly (Orbitrol)
0004-Steering Wheel & Hub Kit
OOOs-Steer Column Assembly
Universal Joint Installation
OOOO-Universal Joint Installation
0100-Universal Joint Assy-Pillow to
Front Axle
0200-Universal Joint Assy.-Trans. to
Pillow Block
0300-Universal Joint Assy.-Trans. to
Rear Axle
Transmission Group
OOOO-Electric Shift/Signal Light Switch &
Wiring.
0100-Switch Assembly, Trans. Shift
Brake System Group
0001-Front Brake Line Group
0002-Control Distribution Group
0003-Flow Distribution Group
0004-Rear Brake Line Group/Parking
Brake Disc
OOOs-Valve Assembly, Multi-Function
0006-Pump AssemblYi Brake
0007-Filter Assembly, Servo
0008-Brake Caliper Assembly
0009-Pedal Assembly, Brake.
Electrical System Group
OOOO-Main Wiring Diagram
0001-Instruments & Switches
0002-Wiring Diagram - Instrument Panel
0003-Lights
0004-Battery Mounting
80
82
84
86
89
93
95
96
101
104
105
108
109
111
112
113
114
115
119
120
121
123
126
128
129
130
131
132
136
155
162
168
172
<i>TROJAN
GROUP
18 0000
20
220000
23
250000
26
283000
300000
31
32
DESCRIPTION
Bucket Leveler/Hoist Kickout Group
Sheet Metal GRoup
OOOO-Hood and Rear Cowl Group
Fenders/Lower Engine Panel Group/Handrails
Fuel/Hydraulic Tanks Group
Ref - Fuel Tank - See Group 070500
Ref - Hydraulic Tank - See Group 320500
Tires and Wheels Group
Cab/Floorplates and Related Parts Group
1400-Floorplates Group
1600-Cab Assembly, Windshield Washer
and Wiper
1601-Cab Door/Window & Hardware
2200-Seat Installation/Seat Belts
2201-Seat Assembly
3500-Cab Acoustics
Identification Group
Heater Assembly Group
Lubrication System Group
OOOI-Lift AIm Group
0002-Front Group
0003-Rear Frame Group
0004-AxleTrunion
Main Hydraulic System Group
0500-Hydraulic Tank Steps
4000-Main Hydraulic System
A-Front Frame System
B-Rear Frame System
C-Hydraulic Cooling System
Valve Assembly
Flow Divider
4003-Servo Hydraulics
4005-Unloading Valve Assembly
4006-Pump Assembly
173
174
181
187
189
190
193
196
197
198
202
206
209
211
212
214
215
219
224
235
238
248
253 -
257
259
6
GROUP
65
7
DESCRIPTION
Lift Arms and Linkage Group
OOOO-Lift Arms & Linkage
OOOl-Bucket Cylinder Assembly
.0002-Hoist Cylinder Assembly
9000-Bucket Assembly Group
9100-Bucket Attachments
261
264
268
273
287
QUICK REFERENCE
Filter Kit (Incls. Items *)
Thru SI T16-4600
SIN T16-4601 & Higher
Air Cleaner
*Element, Large
*Element, Small
Belts
Alternator
Fan
Filter
*Fuel
Bulbs
*Oil - Primary (Thru SIN 4600)
Secondary (Thru SIN- 4600)
*Oil (1) (SIN 4601 & Higher)
*Hydraulic (Incls. Gaskets)
Gasket, Thin
Gasket, Thick
*Transmission
* Brake
*Corrosion Resistor
Floodlight - Front
- Rear
Headlight
Tail -light Thru SIN 4570)
(SIN 4571 & Higher)
Turn Signal - Rear
Thru SIN 4570
SIN 4571 & Higher
Front
Dome Light, Cab
Hydraulic - Test Fitting
Quad Gauge
Identification Kit - 4500Z
L4500
L4500 - Safety Walk Kit
PART NUMBER QTY.
4614073 1
4621892 1
4610575 1
4610573 1
4610621 1
4610926 1
4609279 1
6954962 1
69.50390 1
4620453 1
4606671 1
4622214 AR
4622213 AR
4606669 1
4608660 1
4611847 1
4609291 2
4609295 2
4609292 2
6951356 2
4609296 2
2061182 2
4609297 2
2061182 2
1706055 1
4610195
6951719
4613002
4620877
4620891
8
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TROJAN LOADERS L45-4500Z-TB126 Parts Manual
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Description
The TROJAN LOADERS L45-4500Z-TB126 Parts Manual is a comprehensive resource for anyone involved in car repair. Whether you are a professional mechanic or a DIY enthusiast, this manual provides detailed information on the parts and components of the TROJAN LOADERS L45-4500Z-TB126. It is an invaluable tool for understanding the intricacies of the vehicle and ensuring accurate repairs and maintenance.
With this manual, you can access detailed diagrams, part numbers, and descriptions, making it easier to identify and procure the right parts for your vehicle. The manual is designed to assist users in navigating through the various systems and components of the TROJAN LOADERS L45-4500Z-TB126, providing essential guidance for efficient repairs and maintenance.
