International Harvester H100C Loader Complete Workshop Service Repair Manual

*TM 5-3805-255-14 TECHNICAL MANUAL OPERATOR, FIELD, AND SUSTAINMENT MAINTENANCE MANUAL FOR LOADER, SCOOP TYPE, DED 4 X 4, ARTICULATED FRAME STEER, 4.5 TO 5 CU. YD. (CCE) (IHC MODEL H100C) TYPE I WITH 4.5 CU. YD. BUCKET (NSN 3805-01-052-9042) (EIC: EFR) TYPE II WITH 5 CU. YD. GENERAL PURPOSE BUCKET (NSN 3805-01-052-9043) (EIC: EFS) *SUPERSEDURE NOTICE : Supersedes TM 5-3805-255-14&P, 15 July 1980, including all changes. DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY FEBRUARY 2009

TM 5-3805-255-14 a WARNING SUMMARY This warning summary contains general safety warnings and hazardous materials warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel. Also included are explanations of safety and hazardous materials icons used within the technical manual. BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or viruses that present a danger to life or health. CHEMICAL - drop of liquid on hand shows that the material will cause burns or irritation to human skin or tissue. EAR PROTECTION - headphones over ears show that noise level will harm ears. ELECTRICAL - electrical wire to arm with electricity symbol running through human body shows that shock hazard is present. EYE PROTECTION - person with goggles shows that the material will injure the eyes. FIRE - flame shows that a material may ignite and cause burns. FLYING PARTICLES - arrows bouncing off face with face shield show that particles flying through the air will harm face. HEAVY OBJECT - human figure stooping over heavy object shows physical injury poten- tial from improper lifting techniques.

TM 5-3805-255-14 b HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm. HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life or limb. HIGH PRESSURE FLUID - high pressure fluid spraying human hand shows that fluid escaping under great pressure can cause injury or death. HOT AREA - hand over object radiating heat shows that part is hot and can burn. PINCH POINT - object crushing human figure shows that areas between vehicles or parts present a danger to life or limb. RADIOACTIVE - identifies a material that emits radioactive energy and can injure human tissue or organs. SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger from falling. VAPOR - human figure in a cloud shows that material vapors present a danger to life or health. EXPLOSION - rapidly expanding symbol shows that the material may explode if subjected to high temperatures, sources of ignition or high pressure.

TM 5-3805-255-14 c FOR INFORMATION ON FIRST AID, REFER TO FM 4-25.11. WARNING CARBON MONOXIDE (EXHAUST GASES) CAN KILL! • Carbon monoxide is a colorless, odorless, deadly poison, which, when breathed, deprives the body of oxygen and causes suffocation. Exposure to air containing carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, apparent drowsiness, and coma. Permanent brain damage or death can result from severe exposure. • Carbon monoxide occurs in exhaust fumes of internal combustion engines. Carbon monoxide can become dangerously concentrated under conditions of inadequate ventilation. Failure to follow this warning may result in injury or death to personnel. 1. DO NOT operate engine in enclosed areas. 2. DO NOT idle engine without adequate ventilation. 3. BE ALERT for exhaust poisoning symptoms. They are: • Headache • Dizziness • Sleepiness • Loss of muscular control 4. If you see another person with exhaust poisoning symptoms: • Remove person from area. • Expose to fresh air. • Keep person warm. • DO NOT permit physical exercise. • Administer Cardiopulmonary Resuscitation (CPR), if necessary. • Notify a medic. 5. BE AWARE. The field protective mask for Nuclear, Biological, and Chemical (NBC) protection will not protect you from carbon monoxide poisoning. 6. CALIFORNIA PROPOSITION 65 WARNING: Engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. The Best Defense Against Carbon Monoxide Poisoning is Good Ventilation!

TM 5-3805-255-14 d WARNING BATTERIES • To avoid injury, eye protection and acid-resistant gloves must be worn when working around batteries. DO NOT smoke, use open flame, make sparks, or create other ignition sources around batteries. If a battery is giving off gases, it can explode and cause injury to personnel. Remove all jewelry such as rings, ID tags, watches, and bracelets. If jewelry or a tool contacts a battery terminal, a direct short will result in instant heating or electric shock, damage to equipment, and injury to personnel. • Sulfuric acid contained in batteries can cause serious burns. If battery corrosion or electrolyte makes contact with skin, eyes, or clothing, take immediate action to sop the corrosive burning effects. Failure to follow these procedures may result in death or injury to personnel. a. Eyes. Flush with cold water for no less than 15 minutes and seek medical attention immediately. b. Skin. Flush with large amounts of cold water until all acid is removed. Seek medical attention as required. c. Internal. If corrosion or electrolyteis ingested, drink large amounts of water or milk. Follow with milk of magnesia,beaten egg, or vegetable oil. Seek medical attention immediately. d. Clothing/Equipment. Wash area with large amounts of cold water. Neutralizeacid with baking soda or householdammonia. • CALIFORNIA PROPOSITION 65 WARNING: Battery posts, terminals, and related accessories contain lead and lead components. These chemicals are known to the State of California to cause cancer and reproductive harm. Wash hands after handling. WARNING CLEANING Improper cleaning methods and use of unauthorized cleaning liquids or solvents can injure personnel and damage equipment. To prevent this, refer to TM 9-247, Materials Used for Cleaning, Preserving, Abrading and Cementing Ordnance Materiel and Related Materials Including Chemicals for further instructions. WARNING COMPRESSED AIR Particles blown by compressed air are hazardous. DO NOT exceed 15 psi (103 kPa) nozzle pressure when drying parts with compressed air. Use a maximum of 30 psi (207 kPa) when cleaning components. DO NOT direct compressed air against human skin. Failure to follow this warning may result in injury to personnel. Make sure air stream is directed away from user and other personnel in the area. To prevent injury, user must wear protective goggles or face shield.

TM 5-3805-255-14 WARNING ENGINE/HYDRAULIC OIL Contact with engine/hydraulic oil can damage skin. Wear gloves when handling engine/hydraulic oil. If oil contacts skin, wash it off immediately. Failure to follow this warning may cause injury to personnel. WARNING FUEL HANDLING • DO NOT smoke or permit any open flame in area of H100C while you are servicing fuel system. Be sure hose nozzle is grounded against filler tube during refueling to prevent static electricity. Failure to follow this warning may result in injury or death to personnel or damage to equipment. • DO NOT perform fuel system checks, inspections, or maintenance while smoking or near fire, flames, or sparks. Fuel may ignite, causing damage to equipment and injury or death to personnel. • Wear fuel-resistant gloves and eye protection when handling fuels. If exposed to fuel, promptly wash exposed skin and change fuel-soaked clothing. • ALWAYS shut down engine before refueling. WARNING HAZARDOUS WASTE DISPOSAL • When servicing this equipment, performing maintenance, or disposing of materials such as engine/ hydraulic oils, coolant, and fuel, consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance. • Engine/hydraulic oils, coolant, and fuel can be very slippery. Immediately wipe up any spills. Failure to follow this warning may result in injury to personnel. WARNING HEARING PROTECTION Hearing protection is required when standing within 50 ft (15.2 m) of H100C while it is operating. Failure to wear hearing protection may result in hearing loss. e

TM 5-3805-255-14 f WARNING HOT COMPONENTS Components with metal parts can cause severe burns at operating temperature. Allow components to cool before performing maintenance on them. Wear insulated gloves, long sleeves, and eye protection when working with heated parts. WARNING LIFTING/HOISTING HEAVY PARTS • Use extreme caution when lifting heavy parts. Provide adequate support and use assistance during procedure. Ensure that lifting equipment used is on solid footing, is in good condition, and is of suitable lift capacity. Keep clear of heavy parts supported only by lifting equipment. Failure to follow this warning may result in death or injury to personnel or damage to equipment. • Death or injury could occur if unauthorized personnel are in the hoisting area. Permit only personnel engaged in hoisting operation to be near H100C and lifting equipment. • Hoist H100C slowly and smoothly. Do not swing load from side to side, as this places extra strain on lifting components. Watch boom angle and overhead clearance when hoisting. Failure to follow this warning may result in injury or death to personnel or damage to equipment. WARNING ETHER DO NOT smoke or permit any open flame in area of H100C while you are servicing the Ether injection system. Failure to follow this warning may result in injury or death to personnel or damage to equipment. DO NOT perform Ether Injection system checks, inspections, or maintenance while smoking or near fire, flames, or sparks. Ether may ignite, and may result in injury or death to personnel or damage to equipment. DO NOT spray in direction of body. Ether may be irritating to eyes and skin. Wear gloves and eye protection when handling ether. If exposed to ether, promptly wash exposed skin and change ether-soaked clothing. If ingested, immediately seek medical attention. DO NOT induce vomiting. Observe the precautions printed on the ether container when using or storing ether. When disposing of ether containers consult your unit/local hazardous waste disposal center or safety office for local regulatory guidance.

TM 5-3805-255-14 g WARNING HYDRAULIC SYSTEM PRESSURE • DO NOT disconnect or remove any hydraulic system line or fitting unless engine is shut down and hydraulic system pressure has been relieved. Tighten all connections before applying pressure. Escaping hydraulic fluid under pressure can penetrate the skin, causing injury or death to personnel. • Use a piece of cardboard, newspaper or wood to check for pressurized leaks, to prevent fluid pene- trating the skin. Failure to follow this warning may cause injury or death to personnel. WARNING NBC EXPOSURE If NBC exposure is suspected, personnel wearing protective equipment must handle all air cleaner media. Contaminated filters must be handled using adequate precautions and must be disposed of by trained personnel. Consult your NBC Officer or NBC NCO for appropriate handling or disposal procedures. Failure to follow this warning may cause injury or death to personnel. WARNING IF NBC EXPOSURE IS SUSPECTED ALL AIR FILTER MEDIA WILL BE HANDLED BY PER- SONNEL WEARING FULL NBC PROTEC- TIVE EQUIPMENT. SEE OPERATOR/ MAINTENANCE MANUAL. 7690-01-114-3702 To order this NBC decal use: National Stock Number (NSN) - 7690-01-114-3702 Part Number (PN) - 12296626 Commercial and Government Entity Code (CAGEC) - 19207 WARNING PRESSURIZED COOLING SYSTEM • DO NOT service cooling system unless engine has cooled. This is a pressurized cooling system and escaping steam or hot coolant will cause serious burns. • DO NOT remove cooling system radiator cap when engine is hot. Allow engine to cool down. Loosen cap to first stop and let any pressure out of cooling system, then remove cap. Failure to follow this warning may cause serious burns. • Wear effective eye, hand, and skin protection when handling coolants. Failure to follow this warning may cause injury to personnel.

TM 5-3805-255-14 WARNING SLAVE STARTING ENGINE When slave starting engine of H100C: • Use NATO slave cable that does NOT have loose or missing insulation. • DO NOT proceed if suitable cable is not available. • DO NOT use civilian-type jumper cables. • DO NOT allow disabled H100C and booster vehicle to come in contact with each other at any time during slave starting. • Failure to follow these warnings may result in injury or death to personnel. WARNING SOLVENT CLEANING COMPOUND Solvent cleaning compound MIL-PRF-680 Type III is an environmentally compliant and low-toxic material. However, it may be irritating to the eyes and skin. Use protective gloves and goggles. Use in well-ventilated areas. Keep away from open flames and other sources of ignition. Failure to do so may result in injury or death to personnel. WARNING H100C OPERATION Use of seat belt while operating machine is mandatory. Failure to follow this warning may result in injury or death to personnel in the event of an accident or machine overturn. WARNING TIRES • Operating machine with underinflated or defective tire may lead to tire failure and loss of traction or control. Failure to follow this warning may cause damage to equipment or injury to personnel. • If tire is flat, DO NOT inflate. Notify Field Maintenance. Failure to follow this warning may cause injury or death to personnel. • Use a self-attaching inflation chuck and stand at a distance behind tire when inflating tire. Failure to follow this warning may cause injury or death to personnel. h

International Harvester H100C Loader Complete Workshop Service Repair Manual

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