
Page 1
1WHEELED LOADER - MEGA SERIES
TABLE OF CONTENTS
Electrical Circuits
Mega 130 ........................................................................................................ 4
Mega 160 (S/N 0001 thru 1020) ..................................................................... 5
Mega 160 (w/Aux. Steering) (S/N 0001 thru 1020)......................................... 6
Mega 160 (S/N 1021 and Up) ......................................................................... 7
Mega 200-III.................................................................................................... 8
Mega 200-V (Tier I) (S/N 1001 thru 2000) ...................................................... 9
Mega 200-V (Tier II) (S/N 2001 thru 3000) ................................................... 10
Mega 200-V (S/N 3001 and Up) ................................................................... 11
Mega 250-III.................................................................................................. 12
Mega 250-V (Tier I)....................................................................................... 13
Mega 250-V (Tier II)...................................................................................... 14
Mega 300-III.................................................................................................. 15
Mega 300-V .................................................................................................. 16
Mega 400-III.................................................................................................. 17
Mega 400-III PLUS ....................................................................................... 18
Mega 400-V .................................................................................................. 19
Mega 500-V (Tier II)...................................................................................... 20
Hydraulic Circuits
Mega 130 ...................................................................................................... 22
Mega 160 (Main) (S/N 0001 thru 1020) ........................................................ 23
Mega 160 (Option) (S/N 0001 thru 1020) ..................................................... 24
Mega 160 (Main) (S/N 1021 and Up)............................................................ 25
Mega 160 (with Aux. Steering) (S/N 1021 and Up) ...................................... 26
Mega 200-III.................................................................................................. 27
Mega 200-V (Standard) (S/N 1001 thru 3000) ............................................. 28
Mega 200-V (Option) (S/N 1001 thru 3000) ................................................. 29
Mega 200-V (Option) (S/N 3001 and Up) ..................................................... 30
Mega 250-III.................................................................................................. 31
Mega 250-V (Tier I) S/N 1001 thru 2000 ...................................................... 32
Mega 250-V (Tier II) S/N 2001 thru 3000 ..................................................... 33
Mega 250-V (Tier I) S/N 3001 thru 4000 ...................................................... 34

Page 2
Mega 250-V (Tier II) S/N 4001 and Up ......................................................... 35
Mega 250-V (w/EHPS Valve) ........................................................................ 36
Mega 300-III.................................................................................................. 37
Mega 300-V (Tier I) (S/N 1001 thru 2000) .................................................... 38
Mega 300-V (Tier II) (S/N 2001 and Up)....................................................... 39
Mega 300-V (Tier II) (S/N 2001 and Up w/EHPS Valve) .............................. 40
Mega 400-III.................................................................................................. 41
Mega 400-III PLUS ....................................................................................... 42
Mega 400-V (S/N 1001 thru 3000) ............................................................... 43
Mega 400-V (S/N 3001 and Up) ................................................................... 44
Mega 500-V .................................................................................................. 45
Mega 500-V (Tier II)...................................................................................... 46

Page 3
2ELECTRICAL CIRCUITS

Page 4
MEGA 130
ELECTRICAL DIAGRAM
DOOSAN INFRACORE
NO. 4599-1153
MEGA 130
Name
HAAD0060
(ISUZU 897117- 1080)
(4547- 9048 )
WATER TEMP SENSOR
SPEED SENSOR
& THERMO SENSOR
FUEL SENSOR
S
+
FUEL
CN1-7
-
SIG
S
-
AMP MIC 13P
+
WATER
TEMP
+
CN1
SPEED
CN1-13
CN1-6
CN1-4
CN1-5
0.85YR
0.85B
2
0.85B
0.85L
0.85YB
0.85G
0.85B
1
(2549-9098 )
+ (2190-2036D20)
REAR LAMP SW
(RR)
(RL)
REAR WORKING LAMP
(FL)
0.85B
(2534- 9049B)x2
FRONT WORKING LAMP
(FR)
24V 55W
0.85RG
0.85B
0.85RG
0.85B
24V 55W
0.85RW
0.85B
0.85RW
(2534- 9049B)x2
10
0.5B
1.25RW
1
7 86
WORKING LAMP RELAY
1.25RG
0.5B
0 . 5 WR
9
1.25RY
5
87
85
(2544- 9033 )
87a
10 9
0.5B 0 . 5 WR
1.25RY
30
0.5RG
7
1
1.25RY
0.5RY
5
14
AMP MIC 17P
1.25RW 1.25R
P
(2534- 9063 )
ROOM LAMP
(2401- 1278 )
FUEL PUMP
(2549- 9096 )
FUEL PUMP SW
10W 0.85RW
0.85B
9
4
10
3
(2541- 9019 )
CAR
STEREO
8
2
1
7
CABIN (OPTION)
0.85BR
3
(2541- 9018 )x2
SPEAKER
+
0.85BW
0.85GrL
0.85BY
0.85GrR
-
ANTENNA
(LH)
+ -
(RH)
(CN1)
10
AMP MIC 13P
5 6
12 13
4
11
3
9
2 1
8 7
8
17
6
15
7
16
3
16
HRS NO.GT7A-26PD-DS 26P
(CN2)
(CN3)
5
13
3
11
4
12
1 2
9 10
TERMINAL NO
22
9
25
26
13
12
23
10
24
11
19
6
21 20
7 8
18 17
4 5
(CN4) (CN5) (CN6)
AMP 9PT 1-480673
1
14 15
2
2
3
6
9
5
8
AMP 9PR 1-480672-0
1
4
7
1
4
7
2
5
8
3
6
9
(4547- 9047 )
(2547- 9043 )
TEMP SENSOR
FUEL SENSOR
TRANSMISSION OIL
L12
PARK BRAKE
AIR CLEANER
CN2-12
CN22
L4
L5
L3
L10
ENG OIL PRESS
WATER TEMP
BRAKE OIL PRESS
CHARGE
CN2-3
CN2-10
CN2-4
CN1-1
CN2-5
CN1-9
7
0.5Lg
0 85BW
0.5Lg
0.5YB
0.5YL
0.5BY
1.25R
0.5W
0.85WR
0.5YB
0.5YL
0.5BY
6
4
5
0.5W
3
0.5RW
-
-
S
2
3
TEMP
ILLUMINATION
1
HOUR
T/ M OIL
+
FUEL
CN1-2
CN1-8 0.85GR
0.85WR
1.25R
0.5RW
(2538- 9005 )
REAR WIPER MOTOR
PILOT BUZZER
0.5BrW
8
(543- 00001)
CONTROL UNIT
BUZZER CIRCUIT
TIME DELAY
2
0.5RW
1
0.85R
0.85L
-
+
0.5B
(6)
0.85BR 0.85BR
M
S
L
RUN STOP
B
E
0.85Y
(5)
0.85LW
0.85BR
0.85LW
0.85L
0.85B
CABIN (OPTION)
0.85B
0.85B
0.5WR
+ (2190-2036D18)
0 6
5
10
I
4
II
7
9
2
(2549-9129 )
REAR WIPER SW
+
0.85YB
0.85WR
1.25R
0.5RW
1.25RG
0.85YB
0.85WR
1.25R
0.5BrW
0.5RW
(2549-9098 )
+ (2190-2036D5)
WORKING LAMP SW
0.85BY
ENG STOP RELAY
0.85BW
(4)
0.85YB
0.5BrW
0.85LR
0.85WR
0.5RW
0.85WR
0.85G
B
0.5WR
0.85W
0.85B
-
(545- 00001)
CIGAR LIGHTER
0.85L
0.85G
0.85LB
1.25RY
1.25RW
(2523- 9016 )
ENG STOP MOTOR
0 85LR
A
0.85B
0.85LY
0.85LW
0.85LR
0.85L
E
B
P2
A
P1
0.5B
85
87
87a
0.85YB
0.85WR
1.25R
0.5BrW
0.5RW
1.25RY
87a
0.85LW
0.5B
0.85B
(2544- 9033 )
87
85 86
30
STEREO RELAY
11
9
0.5LR
0.85L
0.85BR
0.85L
0.85WR
1
0.85L
2
0.5BrW
0.5LR
(2531- 1003 )
DC / DC
CONVERTER
0.85BW
0.85B
(2543- 9015 )
CONTROLLER
N
B
P
E
S
STARTER
86
30
0.85L
A
60B
(ISUZU 181100- 1891)
STARTER
24V 4.5KW
3W
3Y
STARTER RELAY
(2544- 1022 )
C
D
B
PP
60R
B
C
( ) ( ) ( )
+ (2190-2036D10)
(2549-9098 )
(2525- 1011 )
ROTATING BEACON (OPTION)
BEACON SW
0.5LB
1.25RB
2RL
(4470- 9015 )
BRAKE OIL TANK
L9
0.85GR
0.85B
(4539- 1087 )
L7
L8
GAUGE PANEL ASS'Y
L6
AMP MIC 17P CN2
TURN SIGNAL (R)
HI BEAM
TURN SIGNAL (L)
0.85B
CN2-17
CN2-6
CN2-7
CN2-8
0.85YL
0.5LB
0.85YB
0.85BY
0.5GL
0.5GR
0.5R
0.85GR
L13
L2
L1
L11
BRAKE OIL LEVEL
WORKING
SPARE
PREHEAT
AIR CLEANER
CN2-11
CN2-13
CN2-9
CN2-16
CN2-1
CN2-2
0.5LB
0.85BW
0.85B
0.5RG
0.85LR
10
13
(4916- 9006 )
1.25RB
0.5LB
WINDOW WASHER
0.85BR
0.85BR
(ISUZU 897125- 6001)
(4549- 9135 )
BRAKE OIL PRESS SW
0.85B
15bar
(ISUZU 182410- 0082)
ENG OIL PRESS SWITCH
WATER TEMP SWITCH
0.3bar
105 C
0.5LB
0.5GL
0.5R
0.5GR
2RL
(2516- 1102A)
PILOT BUZZER
0.85WB
AMP MIC 13P CN1
0.5RG
9
0.85R
0.85BR
0.85L
(7)
0.85RY
0.85RY
(2516- 9018 )
(2516- 9019 )
HORN (R)
HORN (L)
L.F L.F L.F L.F
0.85B
H.F H.F H.F H.F
0.85B
HELLA
(2RL006846- 111)
ROTATING BEACON
0.85RY
0.85BR
0.5B
10
0.85BR
P
0.85B
( F)
P
0.85B
( R)
CABIN (OPTION)
0.85R
0.85B
1
7
BLINKER
UNIT
(2544- 9033 )
ENG STOP RELAY
1.25LR/0.85LW
0.5LB
15A
0.85WR
9
0.85L/0.85W
1.25R
0.85LB
0.85GY
2RL
15A
1.25R
1.25RB
(4510- 1012 )
15A
1
15A
2 3
0.85RG/0.85GY
0.85WL
15A 15A
4 5
15
15A
6 7
L
5
0.85RY
0.5WR
0.85GY
0.85B
E
15A
FUSE BOX
15A
17
15A
9 10 11
10A 15A
18
10A
19
12 13 14
5W
2LR 2LR
2LR
5W
5W
30A
8
16
0.5RW
R2
R1
BR
0.5LR
(2549- 1152 )
SWITCH
STARTER
ACC
0.85WR
0.85BY
B
C
(2527- 1023A )
0.85YB
FUSIBLE LINK
0.85WR
0.85LR
0.85WR
2WR
3W
2WR
0.5LR
0.5G
2R
CIRCUIT BREAKER
(2527- 9004 )
60R
2R
8W
2R
3W
0.5LR
(2544- 9033 )
0.85WL
0.85RW
0.85GR
0.85GL
0.5LB
0.85WR
0.85GY
(ON JOYSTICK)- L
HORN SWITCH 2
HORN RELAY
6
30
0.85RB
PROXIMITY SW
0.85B
HEAD LAMP(L)
COMBI LAMP(L)
COMBI LAMP(R)
HEAD LAMP(R)
87
(2544- 9033 )
0.85B
(4549- 1148 )x2
(RETURN TO DIG)
0.85B
-
0.85RB
0.85WG
+
O
87
85
0.85R
0.85WG
RAISE MAGNET
5
2
(18)
RAISE RELAY
87a
85
87
(2534- 1138 )
0.85RB
86
0.85RB
30
0.85RB
86
0.5R
0.85GW
0.5BrW
2RL
0.85GL
0.85WR
(turn sig)
(clearanc)
0.5GR
0.5GL
21W 10 W
0.85GL
(high)
0.85R
0.85RW
0.85B
(low)
0.5GR
(2534- 1141 )
75/ 70W
0.85R
0.85B
(high)
0.85RW
(low)
(2534- 1141 )
75/ 70W
0.85GR
0.85WR
(clearanc)
(turn sig)
(2534- 1151 )
2 1W 10W
0.5LB
1
0.5B
85
(2544- 9033 )
RETURN TO DIG RELAY
(2170- 9005 )
0.85BW
0.85RB
0.85B INDICATOR
0.85G
RETURN TO DIG
MAGNET
3
87a
0.85Lg
0.5LB
0.85GW
1.25RB
(4549- 9135 )
(4549- 9134 )
PARK BRAKE PRESS SW
0.85RB
0.85B
15bar
15bar
FRONT
0.85GY
(4549-9136 )
STOP LAMP SWITCH
FRONT
87a
0.85RY
+ (2190-2036D2)
(2544- 9024 )
0.85WY CONTROLLER
87
TURN SIGNAL
0.5BrY
3
86
(8)
0.5B
0.85LY
(9)
7
10
1
R
0.85GL
0.85WY
CN4-1
CN4-5
L
56
0.85GR
0.5WR
0.85GY
9
5
CN4-4
CN4-8
49a
TML
SW
0.5B
85
SWITCH ( R)
COMBINATION
HEAD LAMP
N
0.5WY
86
9
0 . 5 WR
6
3
0.5B
I
II
10
2
0.85BR
(ISUZU 897046
0.85LW
3
0.85BR
(3)
0.85Br
5
- 2820)
0.85B
6
60B
D PP
(2)
5W
(2544- 1022 )
PREHEAT RELAY
C
B
0.85RW 0.85BrW
2RW
(2506- 1104 )x2
BATTERY
60R
+
12V 100AH
8W
- +
12V 100AH
-
(2544- 9033 )
0.5LB
0.85RG
0.85WR
HEAD LAMP RELAY
(2549-9098 )
HAZARD SWITCH
0.85WR
0.85GY
0.85GY
30
0.85LB
87a
(2549-9109 )
+ (2190-2036D4)
0.85RG
30
LAMP SWITCH
0
0.85RG
0.5WR
QOS
0.5BG
2
0.5LB
1 4
0.85YB
0.85Br
R1
0.85BrW
0.85B
(2527- 9004 )
0.85BrW
8W
0.85Br
(1)
8W 8W
BATTERY RELAY
BR
E
B
60R
A
(4538-9017 )
RUN
0.85B
0.85R
WIPER MOTOR
0.5LB
0.85BR
0.5B
85
87
87a
0.85B
0.85B
S/ V (B)
S/ V (A)
(13)
0.85W
(14)
0.5GY
0.85Y
0.85W
87a
(KICK DOWN 1)
85
87
86
(4)
30
(20)
87a
0.5Br
0.85G
0.85B
(RAISE)
0.85B
0.85RB
0.85WR
+
O
-
0.85RB
0.85WR
FLOAT MAGNET
4
1
(19)
(2534-1159A )
REAR COMBI LAMP (LH)
0.85RY
(stop)
0.85GW
(turn sig)
0.85GL
0.85WR
(clearanc)
(2544- 9033 )
BACK UP RELAY
0.85Y
30
87a
(3)
86
0.85GL
(STEP 1)
30
0.85Y
0.5B
85
87
0.5WR
0.85WG
2RL
0.5BrW
0.85RL
0.85WG
86
30
21W 21W 10W
A C B D
(2516- 1124 )
BACK BUZZER
87a
0.85RY
0.85B
0.85RY
+
-
0.85GW
(back up)
(stop)
(stop)
0.85GW
0.85RY
(stop)
0.85GW
(clearanc)
(back up)
0.85WR
0.85GR
(turn sig)
(2534-1158A )
REAR COMBI LAMP (RH)
10W
D
(2534-1139A )x2
DOWN
KICK
STEP
2
STEP
1
STEP
3
LICENCE LAMP
21W 21W
(L)
5W
0.85B
F E
21W
(R)
5W
21W
0.85B
E F
N F R
21W 21W
B A C
E
-
HI
LO
M
0 . 8 5 GW
0.85WR
0.85RY
0 . 8 5 WR
0.85R
(ISUZU 897047- 6040)
AIRCONDITIONER (OPTION)
CN5-3
H
(2537- 9002 )
(2544- 9033 )
0.5L
05B
WIPER TIMER
5
4
0.85RY
0.85YB
0.85Y
0.5L
0.85LB
STOP
B
S
L
WIPER RELAY
86
87a
87
3
0 5BL
0.5BL
0.5BL
1
2
0.85YB
0.85BrL
0.85RY
0.5B
85
0.85BrL
30
SW
CN5-4
CN5-1
31b
TML
53
53b
0.85R
0.85RW
0.85RG
0.85BR
0.85BrY
0.5BL
0.85LB
15/1
CN4-9
CN5-6
CN4-2
CN5-8
CN5-7
53c
J
H
15(53a)
CN4-6
CN4-7
56a
56b
0.5WR
0.85LR
(4543- 9039 )
A/C CONTROL PANEL
0.5WR
22
2LR
WASHER WIPER
0 J I II
OFF
HORN
2LR
1.25LR
ON ON OFF
BLOWER
+
15
14
M
-
0.85RW
(4920- 9050 )
AIRCON UNIT
(2549- 9085)1/ 2
- DIODE (1)~ (4),(8)~ (17)
- DIODE (5)~ (7),(18)~ (20)
1. DIODE PART NO.
GLOW PLUG
NOTE.
: 2548-1027
: 2548-1026
(ISUZU 181200- 2493)
24V 40A
ALTERNATOR
( E)
8B
IC REG
5BW
R L
0.85W
SG
B
N
(4208- 6018 )
CABIN (OPTION)
COMPRESSOR
(10)
(2544- 9033 )x5
(STEP 2)
CONTROL RELAY
0.5Br
0.85W
0.85WG
0.5BrW
0.85B
0.85B
S/ V (R)
S/ V (F)
(16)
0.85WG
(15)
0.85LY
87
0.85LY
85
0.85BrW
0.85BrW
(12)
0.85WG
(11)
0.85LY
0.85WG
0.85LY
87a
0.5GY
TRANSMISSION
0.5LY
0.5Br
0.5B
87a
(5)
(KICK DOWN 2)
86 85
30
87
0.5B
J
LOG FORK (OPTION)
PILOT CUT OFF
SOL- VALVE
(4549- 9134 )
T/ M CUT OFF SW 1
0.85WG
0.5BrW
0.85RL
15bar
1
0.5LB
(1)
86
0.5LB
05B
10
7
0.85RL
TRANSMISSION
30
0.85LB
0.85Br
0.5LY
05WR
9
5
0.85LY
0.85WG
0.85LY
(2549-9098 )
+ (2190-2036D17)
(2549- 9085 )2/ 2
COMBINATION SWITCH (L)
PILOT CUT OFF SW
( 1) W
0.85BW
(17)
0.85B
CN6- 3
CN6- 2
R
F
0.5B
0.85BW
7
10
1
AVX
0.85WL
0.5WR
9
5
CLUTCH
MAGNET
0.85W
0.85Gr
0.85Y
0.5Br
85
87
0.5B
86
(2)
30
0.85Y
0.85W
0.85Gr
0.85Br
0.85RL
0.85RL
DOWN
15(53a)
CN6- 9
CN6- 5
CN6- 4
CN6- 8
3 1b
53
53b
KD
CN6- 7
CN6- 1
15(49a)
STEP STEP STEP
N F R
ACTUATOR
ACTUATOR
ACTUATOR
MIX
VENT
INTAKE
87
0.85B 0.85L
0.85BW
0.5RB
0.5YB
CUT OFF SW
HIGH PRESS
AVX
CUT OFF SW
LOW PRESS
(2204- 6039 )
RECEIVER DRIER
AVX
0.85LW
85
0.5LR
86
9
(2544- 9033 )
COMPRESSOR RELAY
86
87a
87
85
0.85LR
30
0.5YB
0.5LR
10
14
2
15
0.5YR
0.5LgB
0.5LgW
23
20
0.5OrW
0.5OrR
19
8
18
0 . 5 Gr Y
0 . 5 Gr G
0.5LW
3
(WARM)
(COOL)
4
2
M
CLOSE
7
8
OPEN
10
9
13
FRE
REC
LOW
M
M
(2537- 9002 )
CONDENSER FAN RELAY
0.5B
CONDENSER ASS'Y
(520- 00001)
5
30
(2544- 9033 )
87a
3
0.5BL
0.85LR
1.25LR
5
3
0.5LB
0.5LY
13
12
11
M ID
HIGH
ON
TRANSMISSION CONNECTION
B
SOLENOID
R
A
F
START
REVERSE
3 2 1 1 2
FORWARD
3
STARTER SWITCH CONNECTION
TML
PREHEAT
OFF
PST
C B BR R2 R1 ACC
(T/ M CUT OFF)
+ (2190-2036D15)
(2549-9098 )
T/ M CUT OFF SW 2
0.5B
10
0.5WR
9
SOL- VALVE
LOG FORK
+ (2190 2036D17)
4
(ON JOYSTICK)- R
/ LOG FORK SW
KICK DOWN SW
0.85B
0.85B
(2)
0.85W
( 1) 0.85W
0.85W
0.85Br 0.85WL
2
0.85B
AVX
ACTUATOR
AMP MIC 13P + 250 4P
(2213- 9002 )
ACTUATOR
DUCT/ DEF
AVX
0.85B
DEF
DUCT
M
0 .5 GW
0.5G
1.25B
3
2
6
26
7
0 . 5 WR
0.5RB
11
9
0.85B
HRS 26P
LED 1~ 12
CN3
0.5B
1
2B
16
4
0.5YW
0.5YG
THERMISTOR
16
6
CN1
5
1

Page 5
MEGA 160 (S/N 0001 THRU 1020)
ELECTRICAL DIAGRAM
DOOSAN INFRACORE
NO. 4599-1143
MEGA 160
Name
HAAD0050
(2547- 6028 )
FUEL SENSOR
(2547- 9043 )
WATER TEMP SENSOR
S
-
+
FUEL
CN1-7
AMP MIC 13P
-
S
-
S
SIG
-
+
+
TEMP
WATER
TACHO
+
CN1
SPEED
CN1-6
CN1-3
CN1-13
CN1-4
CN1-5
0.85YR 0.85B
0.85L
0.85B
0.5WG
0.85G
0.85B
1
2
SPEED SENSOR
(4547- 9048 )
24V 55W
REAR WORKING LAMP
(2534- 9049B)x2
(FR)
FRONT WORKING LAMP
(FL)
0.85B
(RL)
24V 55W
0.85RG
0.85B
0.85RG
(2534- 9049B)x2
( RR)
WORKING LAMP RELAY
0.85B
(2544- 9033 )
87a
85
87
0.85RW
0.85RW
0.85B
0.5B
1.25RG
30
86
9 10
WORKING LAMP SW
0.5B 0 . 5 WR
5
1.25RY
0.5RG
7
1
0.5RY
0.85RW
1.25RW 1.25R
P
ROOM LAMP
(2534- 9063 )
(2401- 1278 )
FUEL PUMP
(2549- 9096 )
FUEL PUMP SW
10W
0.85B
(2541- 9019 )
STEREO
4
3
10
CAR
0 85L 0 85L
0.85BR
9
11
DC / DC
2
3
(2541- 9018 )x2
SPEAKER
+
0 . 8 5 Gr L
0.85BW
0 . 8 5 Gr R
0.85BY
2
8
7
1
-
ANTENNA
(LH)
+ -
(RH)
AMP MIC 13P
(CN1)
13 11 12
6 4 5
10 7 9 8
3 1 2
11
24
HRS NO.GT7A-26PD-DS 26P
12
4
TERMINAL NO
AMP MIC 17P
17 16
8 7
(CN2)
14 15 13
5 6
11 10 9
3 2 1
12
13
26
25
(CN3)
14
10
23
9
22
8 7 6
20 21 19
1 2
5 4
17 18 16
3
15
(CN4)
AMP 9PT 1-480673
8
5
9
6
2
3
AMP 9PR 1-480672-0
(CN5)
7
4
(CN6)
8
5
7
4
9
6
1
2
1 3
(2549-9098 )
REAR LAMP SW
+ (2190-2036D20)
10
0.5B
1.25RW
7
1
9
0 .5 WR
1.25RY
5
1.25RY
CABIN (OPTION)
TRANSMISSION OIL
TEMP SENSOR
(4547- 9047 )
L12
L2
AIR CLEANER
PARK BRAKE
CN2-2
CN2-12
L10
L3
L5
L4
BRAKE OIL PRESS
WATER TEMP
ENG OIL PRESS
CHARGE
CN2-3
CN2-10
CN2-4
CN1-1
CN2-5
CN1-9
7
0.85BW
0.5Lg 0.5Lg
0.5YB
0.5YL
0.5BY
1.25R
0.5W
0.85WR
0.5BY
0.5YL
0.5YB
6
5
4
0.5W
3
0.5RW
3
2
S
-
TEMP
ILLUMINATION
1
HOUR
T/ M OIL
+
CN1-2
CN1-8 0.85GR
0.85WR
1.25R
0.5RW
(2538- 9005 )
REAR WIPER MOTOR
WINDOW WASHER
+
-
0.5BrW
PILOT BUZZER
(2516- 1102A)
8
BUZZER CIRCUIT
(543- 00001)
CONTROL UNIT
TIME DELAY
2
0.5RW
1
0.85R
0.85L
M
0.5B
(6)
0 85BR
0.85BR 0.85BR
L
E
S
B
(5)
0.85LW
0.85B
0.85Y
0.85L
BLINKER
0.5WR
0.85B
0.85B
+ (2190-2036D18)
10
5
I
4
6
0
II
9
7
2
REAR WIPER SW
(2549-9129 )
+
0.5WG
0.85WR
1.25R
0.5RW
1.25RG
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
+ (2190-2036D5)
WORKING LAMP SW
(2549-9098 )
0.85BW
(2544- 9033 )
ENG STOP RELAY
0.85BY
(4)
0.85WR
0.5RW
0.85WR
0.85LR
0.5BrW
0.85WG
1.25RY
0.85G
E
B
0 85B
(545- 00001)
0.85W
0.5WR
0.85B
-
CIGAR LIGHTER
0.85L
0.85G
0.85LB
1.25RW
0.85LR
ENG STOP MOTOR
(2523- 9016 )
A
0.85L
0.85LR
0.85LW
0.85LY
0.85B E
P2
B
P1
A
0.5B
85
87a
87
(2544- 9033 )
STEREO RELAY
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
1.25RY
0.5B
0.85LW
85
87
87a
(2531- 1003 ) 0.85WR
0.85L
0.5LR
0.85L
86
30
0.85L
11
0 . 5 WG
0.5LR
0.5BrW
CONVERTER
DC / DC
1
2
0.85B
0.85BW
CONTROLLER
(2543- 9015 )
N
P
B
E
S
STARTER
(65.26201- 7044)
86
30
60R
60B
A
B
24V 4.5KW
STARTER RELAY
(2544- 1022 )
C
D
B
PP
3Y
3W
STARTER
RUN STOP
0.85LW
0.85BR
C
0.85L
CABIN ( OPTION)
2RL
0 85WL
1.25RB
0.5LB
(4470- 9015 )
BRAKE OIL TANK
L9
0 85BW
0.85GR
0.85B
0.85B
INDICATOR
AMP MIC 17P
L6
(4539- 1086 )
GAUGE PANEL ASS'Y
L8
L7
CN2
TURN SIGNAL (L)
HI BEAM
TURN SIGNAL (R)
0.85B
CN2-17
CN2-6
CN2-7
CN2-8
0 85L
0.85YL
0.5LB
0.85BY
0.85YB
0.5GR
0.5GL
0.5R
0.85GR
L11
L1
L2
L13
BRAKE OIL LEVEL
SPARE
WORKING
PREHEAT
CN2-11
CN2-9
CN2-13
CN2-16
CN2-1
0.5LB
0.85B
0.5RG
0.85LR
13
10
0.85BR
0.85BR
(2516- 9018 )
HORN (L)
(2516- 9019 )
(4916- 9006 )
WINDOW WASHER
0.5LB
2RL
1.25RB
(66.27435- 6008)
(4549- 9135 )
BRAKE OIL PRESS SW
0 85B
0.85B
15bar
WATER TEMP SWITCH
(66.27441- 0005)
ENG OIL PRESS SWITCH
0.85B
0.7bar
103ËšC
0.5LB
0.5GL
0.5R
0.5GR
0.85WB
(2516- 1102A)
AMP MIC 13P CN1
0.5RG
9
0.85R
0.85BR
0.85L
0.85B
ROTATING BEACON
(2RL006846- 111)
0.85RY
0.85B
0.85RY
0.85B
L.F L.F L.F L.F
HORN (R)
(7)
H.F H.F H.F H.F
0.5B
+ (2190-2036D10)
0.85RY
0.85BR
HELLA
(2549-9098 )
BEACON SW
7
10 9
0.85BR
P
0.85B
( F)
P
0.85B
( R)
ROTATING BEACON (OPTION)
0.85R
(2525- 1011 )
1
5
UNIT
BLINKER
(2544- 9033 )
15A
0.85WR
0.5WR
0.85GY
0.85LB
1.25R
0.85L/0.85W
1.25RB
15A
1.25R
1
15A
2
15A
3
0.85RG/0.85GY
0.85WL
2RL
15A 15A
4 5
15A
6 7
0.85GY
0.85RY
L
E
0.85B
15A
17
(4510- 1012 )
FUSE BOX
15A
9
15A
10 11
15 16
10A 15A
18
12 13
10A
19
14
2LR
0.5LB
0.5RW
2LR
30A
8
0.5LR
R2
STARTER
SWITCH
(2549- 1152 )
ACC
R1
B
BR
0.85BY
0.85WR
C
0.85WG
0.5LR
2WR
5W
0.85WR
3W
5W
2WR
0.85WR
60R
8W
B
A
2R
1.25LR/0.85LW
5W
0.5G
FUSIBLE LINK
(2527- 1023A )
2R
(2527- 9004 )
CIRCUIT BREAKER
0 85WL
2R
0.5LR
3W
2LR
0 5WR
CABIN ( OPTION)
HORN RELAY
(2544- 9033 )
HORN SWITCH 2
(ON JOYSTICK)- L
0.85GY
0.85WL
0.85WR
0.85GL
0.85GR
0.85RW
0.85R
87
87
(4549- 1148 )x2 HEAD LAMP(R)
COMBI LAMP(R)
COMBI LAMP(L)
HEAD LAMP(L)
(2544- 9033 )
0.85B
0.85WR
0.85RB
O
+
(RETURN TO DIG)
0.85B
-
0.85WG
0.85RB
O
+
0.85WR
(19)
85
0.85WG
0.85R
MAGNET
RAISE
(18)
RAISE RELAY
87a
87
85
(2534- 1138 )
0.85RB
86
0.85RB
30
0.85RB
86
0.5R
0.85GW
0.5BrW
2RL
0.85GL
(clearanc)
(turn sig)
0.85WR
0.5GR
0.5GL
2 1W 10W
0.85R
0.85GL
(high)
0.85R
(low)
0.85B
0.85RW
0.5GR
(2534- 1141 )
75/ 70W
(high)
0.85B
0.85R
(low)
0.85RW
(2534- 1141 )
75/ 70W
0.85GR
(clearanc)
0.85WR
(turn sig)
21W
(2534- 1151 )
10 W
0.5LB
0.5B
85
RETURN TO DIG RELAY
(2544- 9033 )
(2170- 9005 )
0.85RB
0.85B
0.85BW
0.85B
PROXIMITY SW
INDICATOR
0.85G
MAGNET
RETURN TO DIG
87a
0.85Lg
0.85GW
1.25RB
(4549- 9134 )
PARK BRAKE PRESS SW
0.85RB
0.85RB
30
0.85B
15bar
FRONT
0.85GY
(4549-9136 )
STOP LAMP SWITCH
FRONT
0.85RY
87a
87
+ (2190-2036D2)
(2544- 9024 )
TURN SIGNAL
0.5BrY
86
(8)
0.5B
0.85LY
(9)
7
10
1
R
0.85WY
0.85RW
0.85GL
CN4-5
CN4-1
CN4-6
56b
56
L
0.85GY
0.5WR
0.85GR
9
5
CN4-8
CN4-4
TML
49a
SW
0.5B
85
0.5B
COMBINATION
(2549- 9085)1/ 2
SWITCH ( R)
0 . 5 WR
HEAD LAMP
N
86
0.5WY
9
3
6
II
I
10
2
0.85BR
0.85YB
CONTROLLER
(2523- 9002)
0.85LW
1
0.85BR
(3)
0.85Br
3
5
0.85B
6
60B
D PP
5W
(2)
PREHEAT RELAY
(2544- 1022 )
C
B
0.85RW 0.85BrW
1.25WG
2RW
60R
BATTERY
(2506- 1104 )x2
+
12V 100AH
8W
- +
12V 100AH
-
(2544- 9033 )
HEAD LAMP RELAY
0.85GY
0.85GY
(2549-9098 )
0.85WR
HAZARD SWITCH
30
0.85LB
87a
0.85WR
30
0.85RG
+ (2190-2036D4)
LAMP SWITCH
(2549-9109 )
0
0.85RG
0.85Br
0.5BG
PREHEAT
7
0.5LB
4 8
0.5BW
0 . 5 WG
2
0.85B
0.85BrW 0.85BrW
1.25WG
0.85Br
(1)
8W
8W
BATTERY RELAY
E
BR
B
60R
A
3
6
2
5
2 1
8W
0.85WL
0.85RG
0.85WY
0.5WR
AVX
AVX
AVX
R P B
0.85BR
0.5LB
WIPER MOTOR
(4538-9017 )
87a
87
85
0.5B
0.85W
(13)
0.85B
0.85B
S/ V (B)
(14)
0.85W
S/ V (A)
0.85Y
(4)
86
30
0.5Br
0.85G
87
85
87a
(RAISE)
0.85B
-
O
0.85RY
REAR COMBI LAMP (LH)
(2534-1159A )
(clearanc)
0.85WR
0.85GL
(turn sig)
0.85GW
(stop)
0.85Y
BACK UP RELAY
(2544- 9033 )
30
87
87a
(3)
86
0.85GL
30
0.5B
0.85Y
85
87
0.5WR
0.85WG
2RL
0.5BrW
0 85RL
0.85WG
0.85RL
86
30
21W 21W 10W
A C B D
BACK BUZZER
(2516- 1124 )
0.85RY
87a
0.85RY
0.85B
-
+
(turn sig)
0.85GR
0.85WR
(back up)
(clearanc)
0.85GW
(stop)
0.85RY
0.85GW
(stop)
(stop)
(back up)
0.85GW
D
10W
REAR COMBI LAMP (RH)
(2534-1158A )
KICK
DOWN
CN6- 7
15(49a)
2
STEP STEP
1
STEP STEP
3 4
5W
(2534-1139A )x2
LICENCE LAMP
21W 21W
0.85B
F E
21W 21W
0.85B
E F
F N R
21W 21W
B A C
M
E
0.85B
-
HI
LO
0.85WR
0.85GW
0.85RY
0.85WR
0.85RW
A/C CONTROL PANEL
H
CN5-3
(2537- 9002 )
(2544- 9033 )
0.5B
0.5L
WIPER TIMER
5
4
0.85LB
0.5L
0.85Y
0.85L
0.85YB
0.85RY
B
S
L
87
86
WIPER RELAY
87a
0.5BL
0.5BL
0.5BL
2
3
1
0.85RY
0.85BrL
0.85YB
0.5B
85
0.85BrL
30
SW
CN5-1
CN5-4
31b
TML
53b
53
0.85LB
0.5BL
0.85BrY
0.85BR
0.85RG
0.85R
CN4-9
15/1
CN5-7
CN5-8
CN4-2
CN5-6
53c
H
J
15(53a)
CN4-7
56b
56a
2LR
0.85LR
0.5WR
0.5WR
(2543- 9031A)
22
2LR
WASHER WIPER
0 J I II
OFF
HORN
ON ON OFF
BLOWER
+
14
15
M
-
AIRCON UNIT
(4920- 9050 )
(66.27435
- 6007)
SWITCH
THERMO
1. DIODE PART NO.
- DIODE (5)~ (7),(18)~ (20)
(65.26803- 7014)
GLOW PLUG
NOTE.
: 2548-1026
AVX
5BW
1.25LR
STOP
RUN
5W
(L) (R)
0.5GY
87a
30
05GY
(KICK DOWN 1)
(STEP 1)
0.85Y
24V 50A
(2502- 9009 )
ALTERNATOR
- DIODE (1)~ (4),(8)~ (17) : 2548-1027
8B
E
SG
E
F
R
R P B
0.85B
(20)
0.85RB
FLOAT
MAGNET
4
1
AIRCONDITIONER ( OPTION)
CABIN (OPTION)
(10)
0.85LW
AVX
0.5BrW
0.85WG
0.85W
0.5Br
CONTROL RELAY
(2544- 9033 )x5
0.85B
0.85B
S/ V (R)
S/ V (F)
0.85WG
(16)
0.85LY
(15)
0.85LY
85
87
87a
0.85BrW
0.85BrW
(12)
0.85WG
(11)
0.85LY
0.85LY
0.85WG
TRANSMISSION
0.5B
J
SOL- VALVE
PILOT CUT OFF
15bar
0.85RL
0.5BrW
0.85WG
(4549- 9134 )
T/ M CUT OFF SW 1
0.85RL
0.5LB
TRANSMISSION
(1)
86
30
10
0.5B
0.5LB
7
1
0.85LB
0.85Br
0.5WR
9
0.5LY
5
0.85LY
0.85LY
0.85WG
PILOT CUT OFF SW
(2549-9098 )
+ (2190-2036D17)
KICK DOWN SW
(2549- 9085 )2/ 2
COMBINATION SWITCH (L)
(1) 0.85W
(17)
0.85BW
0.85B
CN6- 2
CN6- 3
R
F
0.85BW
0.5B
7
10
1
0.5WR
0.85WL
9
5
AVX
0.85B
COMPRESSOR
MAGNET
(2208- 6013A)
CLUTCH
0.5Br
0.85Gr
0.85W
87
85
0.5B
86
(2)
0.85Y
0.85W
0.85Br
0.85Gr
0.85RL
0.85RL
15(53a)
CN6- 9
CN6- 5
CN6- 8
CN6- 4
53
31b
53b
KD
CN6- 1
CN6- 7
15(49a)
INTAKE
VENT
MIX
ACTUATOR
ACTUATOR
ACTUATOR
CONDENSER FAN RELAY
0.5YB
0.85L
0.5RB
0.85BW
CONDENSER ASS'Y
(520- 00001)
0.85B
RECEIVER DRIER
(2204- 6039 )
HIGH PRESS
CUT OFF SW
0.85B
AVX
LOW PRESS
CUT OFF SW
30
86 85
(2544- 9033 )
87
87a
0.5LR
0.5YB
10
0.85LR
COMPRESSOR RELAY
30
86 85
(2544- 9033 )
87a
87
0.5RB
0.5LR
9
0.85LR
14
2
16
15
0.5YR
0.5YW
0.5LgW
0.5LgB
20
23
0.5OrR
0.5OrW
19
18
8
0.5GrY
0.5LW
0.5GrG
(WARM)
3
(COOL)
4
5
2
M
CLOSE
8
7
OPEN
10
13
9
FRE
LOW
REC
M
M
3
5
0.5LY
0.5LB
1.25LR
13
11
12
HIGH
M ID
TRANSMISSION CONNECTION
B
A
F
R
SOLENOID
START
4 1 3 2 1
FORWARD
4 3 2
REVERSE
TML
STARTER SWITCH CONNECTION
OFF
PREHEAT
ON
PST
C B BR R2 R1 ACC
87
85
0.5B
0.5Br
86
(5)
30
0.5LY
0.5GY
(KICK DOWN 2)
(STEP 2)
LOG FORK (OPTION)
CABIN (OPTION)
T/ M CUT OFF SW 2
+ (2190-2036D15)
(2549-9098 )
LOG FORK
SOL- VALVE
KICK DOWN SW
/ LOG FORK SW
(ON JOYSTICK)- R
0.85B
0.85B
(2)
0.85W
0.85W
0.85Br 0.85WL
AMP MIC 13P + 250 4P
1.25B
26
CN1
CN3 HRS 26P
0.5B
1
2B
0.85B
4
0.5YG
THERMISTOR
16
6
1
(2213- 9002 )
DUCT/ DEF
ACTUATOR
DUCT
DEF
M
0.5G
0 . 5 GW
2
3
0 . 5 WR
7
6
11
LED 1~ 12
2 4
(T/ M CUT OFF)

Page 6
MEGA 160 (W/AUX. STEERING) (S/N 0001 THRU 1020)
ELECTRICAL DIAGRAM
DOOSAN INFRACORE
NO. 4599-1143
MEGA 160
Name
HAAD0030
AMP MIC 13P
SIG
+
CN1
CN1-4 0.85G
1
SPEED SENSOR
WORKING LAMP RELAY
FUEL PUMP
FUEL PUMP SW
(2541- 9018 )x2
SPEAKER
ANTENNA
(LH) (RH)
TERMINAL NO
REAR LAMP SW
1.25RY
TRANSMISSION OIL
(2547- 6028 )
FUEL SENSOR
(2547- 9043 )
WATER TEMP SENSOR
TEMP SENSOR
(4547- 9047 )
L5
ENG OIL PRESS
CHARGE
CN24
CN1-1
CN2-5
CN1-9
0 5BY
1.25R
0.5W
0.85WR
0 5BY
4
0.5W
3
0.5RW
3
2
S
-
S
-
TEMP
ILLUMINATION
1
HOUR
T/ M OIL
+
+
FUEL
CN1-2
CN1-8
CN1-7
-
S
-
S
-
+
+
TEMP
WATER
TACHO
SPEED
CN1-6
CN1-3
CN1-13
CN1-5
0.85GR
0.85YR
0.85WR
1.25R
0.5RW
0.85B
0.85L
0.85B
0.5WG
0.85B
2
SPEED SENSOR
(4547- 9048 )
(2538- 9005 )
REAR WIPER MOTOR
+
(543- 00001)
CONTROL UNIT
2
0 5RW
1
0.85R
M
L
E
B
0 85LW
0.85B
0.85L
0.85L
+ (2190-2036D18)
2
REAR WIPER SW
(2549-9129 )
24V 55W
REAR WORKING LAMP
(2534- 9049B)x2
(FR)
FRONT WORKING LAMP
(FL)
0.5WG
0.85WR
1.25R
0.5RW
0.85B
(RL)
1.25RG
24V 55W
0.85RG
0.85B
0.85RG
(2534- 9049B)x2
(RR)
0.85B
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
(2544- 9033 )
87a
85
87
0.85RW
0.85RW
0.85B
0.5B
1.25RG
30
86
9 10
+ (2190-2036D5)
WORKING LAMP SW
(2549-9098 )
0.5B 0 . 5 WR
5
1.25RY
0.5RG
7
1
0.5RY
0.85BW
0.85BY
(4)
0.85WR
0.5BrW
0 85WG
(2545- 9013 )
0.85B
-
CIGAR LIGHTER
0.85L
1.25RW
ENG STOP MOTOR
(2523- 9016 )
0.85L
0 85LR
0.85LY
B
P1
A
87a
(2544- 9033 )
STEREO RELAY
0.85RW
1.25RW 1.25R
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
1.25RY
P
ROOM LAMP
(2534- 9063 )
(2401- 1278 )
FUEL PUMP
(2549- 9096 )
FUEL PUMP SW
10W
0.5B
0.85LW
0.85B
85
87
87a
(2541- 9019 )
STEREO
4
3
10
CAR
(2531- 1003 )
0.85WR
0.85L
0.5LR
0.85L
86
30
0.85L
0.85BR
9
11
0 . 5 WG
0.5LR
0.5BrW
CONVERTER
DC / DC
1
2
3
+
0.85GrL
0.85BW
0.85GrR
0.85BY
2
8
7
1
- + -
0.85B
0.85BW
CONTROLLER
(2543- 9015 )
N
P
B
E
S
STARTER
AMP MIC 13P
(CN1)
13 11 12
6 4 5
10 7 9 8
3 1 2
(65.26201- 7044)
60R
60B
A
B
24V 4.5KW
11
24
HRS NO.GT7A-26PD-DS 26P
STARTER RELAY
(2544- 1022 )
C
D
B
PP
3Y
3W
12
4
TERMINAL NO
AMP MIC 17P
17 16
8 7
(CN2)
14 15 13
5 6
11 10 9
3 2 1
12 13
26
25
(CN3)
STARTER
14
10
23
9
22
8 7 6
20 21 19
1 2
5 4
17 18 16
3
15
STOP RUN
0 85LW
C
0.85L
(CN4)
AMP 9PT 1-480673
8
5
9
6
2
3
AMP 9PR 1-480672-0
(CN5)
7
4
(CN6)
8
5
7
4
9
6
1
2
1 3
(2549-9098 )
REAR LAMP SW
+ (2190-2036D20)
10
0.5B
1.25RW
7
1
9
0 . 5 WR
1.25RY
5
L9
AMP MIC 17P
L6
GAUGE PANEL ASS'Y
L8
L7
CN2
TURN SIGNAL ( L)
HI BEAM
TURN SIGNAL ( R)
0.85B
CN2-17
CN2-6
CN2-7
CN2-8
0.5LB
0.85BY
0 85YB
0.5GR
0.5GL
0.5R
0.85GR
L11
L12
L1
L2
L13
BRAKE OIL LEVEL
EMG STEERING
WORKING
AIR CLEANER
PARK BRAKE
PREHEAT
CN2-11
CN2-9
CN2-13
CN2-16
CN2-1
CN2-2
CN2-12
L10
L3
L4
BRAKE OIL PRESS
WATER TEMP
ENG OIL PRESS
CN2-3
CN2-10
CN2-4
7
0.5LB
0.85BW
0.5Lg
0.85B
0.5RG
0.5Lg
0.85LR
13
10
0.5YB
0.5YL
0.5BY 0.5BY
0.5YL
0.5YB
6
5
4
0.85BR
0.85BR
(2516- 9018 )
HORN (L)
(2516- 9019 )
(4916- 9006 )
WINDOW WASHER
-
(66.27441- 0005)
ENG OIL PRESS SWITCH
0 85B
0.7bar
0.5LB
0.5GL
0.5R
0.5GR
0.5BrW
0.85WB
PILOT BUZZER
(2516- 1102A)
AMP MIC 13P CN1
0.5RG
9
8
BUZZER CIRCUIT
TIME DELAY
2
0.5RW
0.85R
0.85BR
0.85L
0.85L
M
0.85B
ROTATING BEACON
(2RL006846- 111)
0.85RY
0.85B
0.85RY
0.85B
L.F L.F L.F L.F
HORN (R)
(7)
H.F H.F H.F H.F
0.5B
+ (2190-2036D10)
0.85RY
0.85BR
HELLA
(2549-9098 )
BEACON SW
7
10 9
0.5B
(6)
0.85BR
P
0.85B
(F)
P
0.85B
0.85BR
( R)
0.85BR
L
S
(5)
0.85LW
0.85Y
ROTATING BEACON (OPTION)
0.85R
(2525- 1011 )
1
5
UNIT
BLINKER
0.5WR
0.85B
0.85B
10
5
I
4
6 0
II
9
7
2
+
(2544- 9033 )
ENG STOP RELAY
0.5RW
0.85WR
0.85LR
0.85WG
15A
0.85WR
0.5WR
0.85GY
0.85LB
1.25R
0.85L/0.85W
1.25RB
15A
1.25RY
1.25R
1
15A
2
15A
3
85RG/0.85GY
0.85WL
2RL
15A 15A
4 5
15A
6 7
0.85G
0.85GY
0.85RY
L
E
B
0.85B
0.85W
0.5WR
0.85B
-
0.85G
15A
17
(4510- 1012 )
FUSE BOX
15A
9
15A
10 11
15 16
10A 15A
18
12 13
10A
19
14
0.85LB
0.5RW
2LR
30A
8
0.5LR
STARTER
SWITCH
(2549- 6059 )
ACC
0.85BY
0.85WR
C
0.85WG
0.85LR
0.5LR
2WR
5W
0.85WR
3W
5W
2WR
0.85WR
A
0.85LR
0.85LW
0.85B E
P2
0.5B
85
87
8W
86
30
(4537- 1050 )
0.85WL
TIMER
5
1
0.85B
3
4
0.85LW
0.85BR
(2544- 9024 )
EMG STEERING RELAY
BR
E
B
0.85WB
0.85B
2.5bar
PRESS SW
2
0.85WG
EMG STEERING
EMG STEERING PUMP
EMERGENCY STEERING (OPTION)
0.85WL
0.85WL
60R
60R
60B
0.85W
5W
0.5G
FUSIBLE LINK
(2527- 1023A )
2R
P
0.85W
0.5B
+ (2190-2036D19)
EMG STEERING SW
(2549-9110 )
2RW 2RW
EMG STEERING
0.5WR
0.85WL
0.85W
0.5WR
2W
0 85RW 2RW
2RW
2 RW
10
5
9
1
0.5LR
3W
(2527- 1027 )
FUSIBLE LINK 2
0.3R
2W
2 RW
2RW
0.85B
HORN RELAY
(2544- 9033 )
HORN SWITCH 2
(ON JOYSTICK)- L
2RL
0.85GY
0.85WL
1.25RB
0.85WR
0.5LB
0.85GL
0.85GR
87
87
(4549- 1148 )x2
HEAD LAMP(R)
COMBI LAMP(R)
COMBI LAMP( L)
HEAD LAMP(L)
(2544- 9033 )
0.85B
(RETURN TO DIG)
0.85B
-
0.85WG
0.85RB
O
+
0.85WG
0.85R
MAGNET
RAISE
(18)
RAISE RELAY
87a
87
85
(2534- 1138 )
0.85RB
30
0.85RB
86
0.5R
0.85GW
0.5BrW
2RL
0.85GL
(clearanc)
(turn sig)
0.85WR
0.5GR
0.5GL
21W 10W
0.85GL
(high)
0.85R
(low)
0.85B
0.85RW
0.5GR
(2534- 1141 )
75/ 70W
(high)
0.85B
0.85R
(low)
0.85RW
(2534- 1141 )
75/ 70W
0.85GR
(clearanc)
0.85WR
(turn sig)
21W
(2534- 1151 )
10W
0.5LB
0.5B
85
RETURN TO DIG RELAY
(2544- 9033 )
(4470- 9015 )
BRAKE OIL TANK
(2170- 9005 )
0.85RB
0.85B
0.85BW
0.85GR
0.85B
PROXIMITY SW
0.85B
INDICA TOR
(4539- 1086 )
GAUGE PANEL ASS'Y
0.85G
MAGNET
RETURN TO DIG
87a
0.85Lg
0.85YL
0.85YB
0.85GW
0.5LB
2RL
1.25RB
1.25RB
(66.27435- 6008)
(4549- 9135 )
BRAKE OIL PRESS SW
(4549- 9134 )
PARK BRAKE PRESS SW
0.85RB
0.85RB
30
0.85B
0.85B
15bar
15bar
WATER TEMP SWITCH
0.85B
103 C
FRONT
0.85GY
(4549-9136 )
STOP LAMP SWITCH
FRONT
0.85RY
87a
87
+ (2190-2036D2)
(2544- 9024 )
TURN SIGNAL
0.5BrY
86
(8)
0.5B
0.85LY
(9)
7
10
1
R
0.85GL
CN4 5
CN4-1
L
0.85GY
0.5WR
0.85GR
9
5
CN4-8
CN4-4
TML
49a
SW
0.5B
85
0.5B
COMBINATION
0 .5 WR
HEAD LAMP
N
86
0.5WY
9
3
6
II
I
10
2
0.85BR
0.85YB
CONTROLLER
(2523- 9002)
0.85LW
1
0.85BR
(3)
0.85Br
3
5
0.85B
6
60B
D PP
5W
(2)
PREHEAT RELAY
(2544- 1022 )
C
B
0.85RW 0.85BrW
1.25WG
2RW
60R
BATTERY
(2506- 1104 )x2
+
12V 100AH
8W
- +
12V 100AH
-
(2544- 9033 )
HEAD LAMP RELAY
0.85GY
0.85GY
(2549-9098 )
0.85WR
HAZARD SWITCH
30
0.85LB
87a
0.
2LR
0.85WR
30
0.85RG
+ (2190-2036D4)
LAMP SWITCH
(2549-9109 )
0
0.5LB
0.85RG
0.5RW
0.85Br
0.5BG
PREHEAT
7
0.5LB
4 8
0.5BW
0 .5 WG
2
R2
R1
B
BR
0.85B
0.85BrW 0.85BrW
1.25WG
0.85Br
(1)
8W
8W
60R
BATTERY RELAY
E
BR
B
60R
A
2R
1.25LR/0.85LW
3
6
2
5
2 1
2.5bar
8W
(2527- 9004 )
CIRCUIT BREAKER
0.85RW 2RW
0.85WL
0.85RG
0.85WY
2R
2RW
2LR
0.5WR
AVX
AVX
AVX
0.85BR
0.5LB
WIPER MOTOR
(4538-9017 )
0.85RW
0.85R
87a
87
85
0.5B
0.85W
(13)
0.85B
0.85B
S/ V (B)
(14)
0.85W
S/ V (A)
0.85Y
(4)
86
30
0.5Br
0.85G
0 5B
87
85
87a
(RAISE)
0.85WR
0.85RB
0.85B -
O
+
0.85WR
(19)
85
0.85RY
REAR COMBI LAMP (LH)
(2534-1159A )
(clearanc)
0.85WR
0.85GL
(turn sig)
0.85GW
(stop)
0.85Y
BACK UP RELAY
(2544- 9033 )
30
87
87a
(3)
86
0.85GL
30
0.5B
0.85Y
85
87
0.5WR
0.85WG
2RL
0.5BrW
0.85RL
0 85RL
0.85WG
0.85RL
86
30
21W 21W 10W
A C B D
BACK BUZZER
(2516- 1124 )
0.85RB
86
0.85RY
87a
0.85RY
0.85B
-
+
(turn sig)
0.85GR
0.85WR
(back up)
(clearanc)
0.85GW
(stop)
0.85RY
0.85GW
(stop)
(stop)
(back up)
0.85GW
D
10W
REAR COMBI LAMP (RH)
(2534-1158A )
KICK
DOWN
CN6- 1
CN6- 7
15(49a)
2
STEP STEP
1
STEP STEP
3 4
5W
(2534-1139A )x2
LICENCE LAMP
21W 21W
0.85B
F E
21W 21W
0.85B
E F
F N R
21W 21W
B A C
M
E
0.85B
-
HI
LO
0.85WR
0.85GW
0.85RY
0.85R
0.85WR
0.85RW
A/C CONTROL PANEL
H
CN5-3
(2537- 9002 )
(2544- 9033 )
0.5B
0.5L
WIPER TIMER
5
4
0.85LB
0.5L
0.85Y
0.85L
0.85YB
0.85RY
B
S
L
87
86
WIPER RELAY
87a
0.5BL
0.5BL
0.5BL
2
3
1
0.85RY
0.85BrL
0.85YB
0.5B
85
0.85BrL
30
SW
CN5-1
CN5-4
31b
TML
53b
53
0.85LB
0.5BL
0.85BrY
0.85BR
0.85RG
0.85WY
0.85RW
0.85R
CN4-9
15/1
CN5-7
CN5-8
CN4-2
CN5-6
53c
H
J
15(53a)
CN4-5
CN4-7
CN4-6
56b
56a
56
2LR
0.85LR
0.5WR
0.5WR
(4543- 9039 )
1.25LR
13
22
2LR
WASHER WIPER
0 J I II
OFF
HORN
ON ON OFF
BLOWER
+
14
15
M
-
AIRCON UNIT
(4920- 9050 )
(2549- 9085)1/ 2
SWITCH ( R)
(66.27435
- 6007)
SWITCH
0.85BR
THERMO
1. DIODE PART NO.
- DIO DE (5)~ (7),(18),(19)
(65.26803- 7014)
GLOW PLUG
NOTE.
: 2548-1026
D
AVX
5BW
PP
2RW
1.25LR
STOP
RUN
5W
(L) (R)
0.5GY
87a
87
0 5Br
30
0.5GY
(KICK DOWN 1)
(STEP 1)
0.85Y
REGULATOR
8B
R
U
W
24V 50A
(2502- 6011 )
ALTERNATOR
V
B-
DF
-
+
D+ D-
W
D+ B+
AVX
- DIO DE (1)~ (4),(8)~ (17) : 2548-1027
(10)
0.85LW
AVX
0.5BrW
0.85WG
0.85W
0.5Br
CONTROL RELAY
(2544- 9033 )x5
0.85B
0.85B
S/ V (R)
S/ V (F)
0.85WG
(16)
0.85LY
(15)
0.85LY
85
87
87a
0.85BrW
0.85BrW
(12)
0.85WG
(11)
0.85LY
0.85LY
0.85WG
TRANSMISSION
0.5B
J
SOL- VALVE
PILOT CUT OFF
LOG FORK (OPTION)
15bar
0.85RL
0.5BrW
0.85WG
T/ M CUT OFF SW 2
+ (2190-2036D15)
(2549-9098 )
(4549- 9134 )
T/ M CUT OFF SW 1
0.85RL
0.5LB
TRANSMISSION
(1)
86
30
10
0.5B
0.5LB
7
1
0.85LB
0.85Br
0.5WR
9
0.5LY
5
LOG FORK
SOL- VALVE
0.85LY
0.85LY
0.85WG
PILOT CUT OFF SW
(2549-9098 )
+ (2190-2036D17)
KICK DOWN SW
/ LOG FORK SW
(2549- 9085 )2/ 2
COMBINATION SWITCH (L)
0.85B
(2)
0.85W
(1) 0.85W
0.85W
0.85Br
(17)
0.85BW
0.85B
CN6- 2
CN6- 3
R
F
0.85BW
0.5B
7
10
1
0.85WL
0.5WR
0.85WL
9
5
AVX
0.85B
COMPRESSOR
MAGNET
(2208- 6013A)
CLUTCH
0.5Br
0.85Gr
0.85W
85
0.5B
86
(2)
0.85Y
0.85W
0.85Br
0.85Gr
0.85RL
15(53a)
CN6- 9
CN6- 5
CN6- 8
CN6- 4
53
31b
53b
KD
CN6- 1
INTAKE
VENT
MIX
ACTUATOR
ACTUATOR
ACTUATOR
CONDENSER FAN RELAY
0.5YB
0.85L
0.5RB
0.85BW
CONDENSER ASS'Y
(2520- 6004 )
0.85B
RECEIVER DRIER
(2204- 6039 )
HIGH PRESS
CUT OFF SW
0.85B
AVX
LOW PRESS
CUT OFF SW
30
86 85
(2544- 9033 )
87
87a
0.5LR
0.5YB
10
0.85LR
COMPRESSOR RELAY
30
86 85
(2544- 9033 )
87a
87
0.5RB
0.5LR
9
0.85LR
14
0.5B 1 0.85B
2
4
16
15
0.5YR
0.5YG
0.5YW
0.5LgW
0.5LgB
20
23
0.5OrR
0.5OrW
19
18
8
0.5GrY
0.5LW
0.5GrG
(WARM)
3
THERMISTOR
6
(COOL)
4
1
5
2
M
CLOSE
8
7
OPEN
10
13
9
FRE
LOW
REC
M
M
DUCT/ DEF
ACTUATOR
DEF 0.5G
2
0 . 5 WR
7
11
LED 1~ 12
3
5
0.5LY
0.5LB
1.25LR
13
11
12
HIGH
MID
TRANSMISSION CONNECTION
B
A
F
R
SOLENOID
START
4 1 3 2 1
FORWA RD
4 3 2
REVERSE
TML
STARTER SWITCH CONNECTION
OFF
PREHEAT
ON
PST
C B BR R2 R1 ACC
2 4
87
85
0.5B
0.5Br
86
(5)
0.5LY
(KICK DOWN 2)
(T/ M CUT OFF)
(STEP 2)
( )
(ON JOYSTICK)- R
0.85B
(2)
AMP MIC 13P + 250 4P
1.25B
26
CN1
CN3 HRS 26P
2B
16
(2213- 9002 )
ACTUATOR
DUCT
M
0.5GW
3 6
NO.

Page 7
MEGA 160 (S/N 1021 AND UP)
TRANSMISSION OIL
(2547- 6028)
FUEL SENSOR
(547- 00019A)
W/ TEMP SENSOR
TEMP SENSOR
S
S
-
T/ M OIL
+
+
FUEL
CN1-8
CN1-7
AMP MIC 13P
-
S
-
S
SIG
-
+
+
TEMP
WATER
TACHO
+
CN1
SPEED
CN1-6
CN1-3
CN1-13
CN1-4
CN1-5
0.85GR
0.85YR 0.85B
0.85L
0.85B
0.5WG
0.85G
0.5B
+ (2190-2036D10)
(2549-9098)
BEACON SW
7
10 9
(OPTION)
0.85R
1
5
24V 70W
REAR WORKING LAMP
(2534- 9049C)x2
(FR)
WORKING LAMP
(FL)
0.85B
1.25RY
24V 70W
0.85RG
0.85B
0.85RG
(2534- 1127)x2
0.85B
0.85RW
1.25B
+ (2190-2036D20)
REAR LAMP SW
START
TML
1. DIODE PART NO.
- DIODE (11)~ (19)
STARTER SWITCH CONNECTION
OFF
PREHEAT
ON
PST
NOTE.
C
: 2548-1026
B BR R2 R1 ACC
0.5WR
0.85RY
1.25RY
0.85B
(2541- 9019)
STEREO
4
3
10
CAR
(2531- 1003)
0.85WR
0.85L 0.85L
0.85BR
9
11
CONVERTER
DC / DC
1
2
3
(2541- 9020)x2
SPEAKER
+
0.85GrL
0.85BW
0.85GrR
0.85BY
2
8
7
1
-
ANTENNA
(LH)
+ -
(RH)
AMP MIC 13P
(CN1)
13 11 12
6 4 5
10 7 9 8
3 1 2
11
24
HRS NO.GT7A-26PD-DS 26P
12
4
TERMINAL NO
AMP MIC 17P
17 16
8 7
( CN2)
14 15 13
5 6
11 10 9
3 2 1
12
13
26
25
(CN3)
14
10
23
9
22
8 7 6
20 21 19
1 2
5 4
17 18 16
3
15
(CN4)
AMP 9PT 1-480673
8
5
9
6
2
3
AMP 9PR 1-480672-0
(CN5)
7
4
8
5
7
4
9
6
1
2
1 3
- DIODE (1)~ (9) : 2548-1027
(CL)
(CR)
( CABIN)
1.25RY
0.85WL
0.5WR
0.5B
0.85B
87
85
87a
86
30
ALARM RELAY 2
(2544- 9033)
0.5B
85
30
87a
87
86
0.5LR
0.85WB
ALARM RELAY 1
(2544- 9033)
1.25RY
9 10
FRONT LAMP SW
+ (2190-2036D5)
0.5B
(2549-9098)
0.5WR
1.25RG
7
1
5
(2RL006846- 111)
ROTATING BEACON
HELLA
ROTATING BEACON
FRONT
0.85R
0.85B
(2516- 1102A)
PILOT BUZZER
0.85WB
0.85RW
1.25RG
(17)
(18)
+
-
0.5RL 0.5RL
(2549-9098)
0.85B
1.25RW
0.5B
7
10
1
9
5
0.5WR
1.25RY
CABIN (OPTION)
10W
(2534- 9063)
ROOM LAMP
0.85RW
0.85B
0.85LB
2. FLOAT KICK-OUT ASS'Y(OPT) : REFER TO
DRAWING NO. 500-00046A
3. MARKED (*) : FOR USED TO TC MACHINE
TEMP SENSOR
(2170- 9005 )
0.85BW
0.85B
INDICATOR
L12
L
AIR CLEANER
PARK BRAKE
CN2-2
CN2-12
L10
L3
L5
L4
BRAKE OIL PRESS
WATER TEMP
ENG OIL PRESS
CHARGE
CN2-3
CN2-10
CN2-4
CN1-1
CN2-5
CN1-9
7
0.85BW
0.5Lg
0.5Lg
0.5YB
0.5YL
0.5BY
1.25R
0.5W
0.85WR
0.5BY
0.5YL
0.5YB
6
5
4
0.5W
3
0.5RW
3
2
-
TEMP
ILLUMINATION
1
HOUR
T/ M OIL
CN1-2
0.85WR
1.25R
(2538- 9005)
REAR WIPER MOTOR
+
-
0.5BrW
8
BUZZER CIRCUIT
(543- 00001)
CONTROL UNIT
TIME DELAY
2
0.5RW
1
0.85R
0.85L
M
0.5B
(12)
0.85BR 0.85BR
L
E
S
B
0.85LW
0.85B
0.85Y
0.85L
0.5WR
0.85B
0.85B
+ (2190-2036D18)
10
5
I
4
6
0
II
9
7
2
REAR WIPER SW
(2549-9129)
+
0.5WG
0.85WR
1.25R
0.5RW
1.25RY
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
0.85BW
0.85BY
(3)
1.25RW/0.85WR
0.5RW
1.25WR
0.5BrW
0.85WG
1.25RY
0.85G
B
(545- 00001)
0.5WR
0.85B
-
CIGAR LIGHTER
0.85L
0.85G
(2544- 9033)
STEREO RELAY
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
1.25RY
0.5B
0.85LW
85
87
87a
(2531- 1003)
0.5LR
0.85L
86
30
0.5WG
0.5LR
0.5BrW
0.85B
0.85BW
CONTROLLER
(2543- 9015)
N
P
B
E
S
STARTER
STARTER RELAY
(2544- 1022)
C
D
B
PP
RUN STOP
0.85LW
0.85BR
(CN4) (CN5)
(0510 308 844)
0.85RW
0.85L
0.85W
0.85G
52
30
66
21
68 67
22
45
23
44
59
14
64 65 61 62 63 60
40
19 20 18
41 42 43
17 16 15
39 38 37
57 58 54 55 56 53
33
12 13 11
35 34 36
9 8 10
32 31
50 51 49 47 48 46
26
4 5 6 7
29 28 27
2 3
24 25
1
X1 X2
A C D B D B A C
(CN6)
T/ M CONTROLLER (ZF 68P)
T/ M SELECTOR SWITCH (AMP)
0.5RW
ENG STOP MOTOR
(2523- 9016)
A
0.85L
1.25RY
0.5LR
0.85LB
(11)
0.85LW
(19)
0.85YB
60B
A
(65.26201- 7044)
24V 4.5KW
B
C
STARTER
60R
3W
3Y
2RL
0.85RW
L9
AMP MIC 17P
L6
(539- 00026B)
GAUGE PANEL ASS'Y
L8
L7
CN2
TURN SIGNAL ( L)
HI BEAM
TURN SIGNAL ( R)
0.85B
CN2-17
CN2-6
CN2-7
CN2-8
0.85YL
0.85BY
0.85YB
0.5GR
0.5GL
0.5R
L11
L1
L
2
L13
EMG STEERING
WORKING
CN2-11
CN2-9
CN2-13
CN2-16
CN2-1 0.85B
0.5RL
0.85LR
13
10
0.85BR
(516- 00005)
HORN (L)
(516- 00006)
(4916- 9006)
WINDOW WASHER
0.85RW
2RL
1.25RB
(66.27435- 6008)
BRAKE OIL PRESS SW
0.85B
65bar
WATER TEMP SWITCH
(65.27441- 7007)
ENG OIL PRESS SWITCH
0.7bar
103ËšC
0.5GL
0.5R
0.5GR
0.85LB
AMP MIC 13P CN1
0.5RL
9
0.85BR
0.85L
0.85L
0.85RY
0.85B
0.85RY
0.85B
L.F L.F L.F L.F
HORN (H)
(13)
H.F H.F H.F H.F
0.85BR
P
0.85B
(F)
P
0.85B
0.85BR
(R)
0.85BR
(2525- 1011)
UNIT
BLINKER
15A
0.85WR
0.85GY
15A
0.85LB
1
15A
2
15A
3
2RG/0.85GY
0.85WL
20A 15A
4 5
15A
6 7
0.85GY
L
E
0.85B
15A
17
(4510- 1012A)
FUSE BOX 1
15A
9
15A
10 11
15 16
10A 15A
18
12 13
10A
19
14
1.25R
2LR
0.5RW
2LR
30A
8
0.5LR
ACC
0.85BY
1.25WR
C
5W
1.25WR
3W
5W
2WR
1.25WR
60R
3W
2R
1.25LR
5W
(2527- 9004)
CIRCUIT BREAKER
2WR
1.25RW
15A 15A
FUSE BOX 2
(570- 00002)
10A
4
30A
3
7
6
2 1 5
15A
10A
9
8 10
3W
3W
2W
0.85WR
2W
1.25RB
3W
2RL
0.85WL
0.85WR
1.25LR
1.25RW
0.85RW
0.85R
2RL
0.85B
PREHEAT
1.25WG
(2527- 1023A)
0.5G
FUSIBLE LINK
2WR
E
P1
A
B
P2
85 86
0.5B
0.85B
(2544- 9033)
ENG STOP RELAY
0.85LY
0.85RW
0.85LW
87a
87
30
0.5LR 0.5LR
0.85BY
0.5LB 0.5LB
0.5LB 0.5LB
0.5LB
0.85RG
0.5LB
0.85LR
1.25R
P
FUEL PUMP SW
(2549- 9096)
FUEL PUMP
(2401- 1278)
60B
CABIN (OPTION)
0.85W
0.85RG
0.85WR
2WR
HORN RELAY
(2544- 9033)
HORN SWITCH 2
(ON JOYSTICK)- L
2RL
0.85WR
87
HEAD LAMP(R)
COMBI LAMP(R)
COMBI LAMP( L)
HEAD LAMP(L)
(2544- 9033)
0.85B
(RAISE)
0.85RB
+
(RETURN TO DIG)
0.85B
-
0.85WR
0.85RB
O
+
(2534- 1138A)
30
0.5R
0.5BrW
2RL
0.85GL
(position)
(turn sig)
0.85WL
0.5GR 0.5GL
21W 10W
(high)
0.85R
(low)
0.85B
0.85RW
(2534- 1141)
75/ 70W
(high)
0.85B
0.85R
(low)
0.85RW
(2534- 1141)
75/ 70W
0.85GR
(position)
0.85WR
(turn sig)
21W
(2534- 1151A)
10W
0.5LB
0.5B
85
RETURN TO DIG RELAY
0.85B
MAGNET
RETURN TO DIG
87a
0.85Lg
0.85BR
2RL
(2549- 1135D8)
BRAKE OIL PRESS SW
(2549- 9093)
PARK BRAKE PRESS SW
0.85B
65bar
FRONT
FRONT
0.85RY
87a
0.85RY
0.85BR
87
+ (2190-2036D2)
(2544- 9024)
TURN SIGNAL
0.5BrY
86
(5)
0.5B
0.85LY
(6)
7
10
1
0.85GY
9
5
CN4-8
TML
49a
SW
0.5B
85
0.5B
0.5WR
HEAD LAMP
N
86
0.5WY
9
3
6
II
I
10
2
60B
(2)
1.25RW
60R
BATTERY
(2506- 1104)x2
+ - + -
(2544- 9033)
HEAD LAMP RELAY
0.85GY
(2549-9138)
0.85WR
HAZARD SWITCH
30
0.85LB
87a
2RG/0.85GY
0.85WR
30
1.25RG
+ (2190-2036D4)
LAMP SWITCH
(2549-9109 )
0
0.5LB
0.85RG
R2
STARTER
SWITCH
(2549- 1152)
ACC
R1
B
BR
C
1.25B
1.25BrW 1.25BrW 1.25Br
(1)
8W
8W
BATTERY RELAY
E
BR
B
60R
A
1.25LR
2
5
3 1
8W
(2527- 9004)
0.85WL
1.25RG
1.25WY
0.5RW
0.85G
0.85RW
0.85WL
0.85WR
0.5GL
0.85WL
0.85BR
0.85WR
2LR
1.25LR
0.5RW
2RL
1.25BrW
8
2
6
0.5LY
0.5WR
0.5WL
0.85LY
0.85GY
15bar
12V 100AH 12V 100AH
C
B
5W
AVX
0.85LR
0.85YB
3 1
0.85BR
(2544- 1022)
PREHEAT RELAY
0.85Br
0.85B
5
(2523- 9002)
CONTROLLER
PREHEAT
4 7
0.5LB
8
0.5BG
0.5BW
0.5WG
6
2
1.25WG
0.5RW
1.25WG
1.25WG
0.85GR
(*)
9 10
0.5B
0.5WR
FLOAT KICK- OUT ASS'Y (OPTION)
FLOAT KICK- OUT SW
+ (2190-2036D22)
(2549-9098 )
7
1
5
30
DISPLAY ILL RELAY
(2544- 9033)
87a
O
-
+
0.85W
0.85B
0.85RB
FLOAT
MAGNET
4
RAISE
MAGNET
(14)
0.85B
5
0.85R
1
2
0.85R
RAISE RELAY
(2544- 9033 )
85
87
86
30
0.85RB
0.85RB
87a
(4549- 1148 )
PROXIMITY SW
(FLOAT KICK- OUT)
0.5WR
0.85RY
0.85RY
0.85RB
0.85RB
0.85BR
0.5LB
0.85GY
0.85GL
0.85GR
0.85RW
0.85R
87
(4549- 1148)x2
0.85B
0.85WG
0.85RB
0.85B
-
O
+
0.85WG
(15)
85
0.85RY
REAR COMBI LAMP (LH)
(2534-1159B)
(position)
0.85WL
0.85GL
(turn sig)
0.85GW
(stop)
21W 21W 10W
A C B D
0.85RB
86
0.85RB
30
(turn sig)
0.85GR
0.85WR
(back up)
(position)
0.85GW
(stop)
0.85RY
0.85GW
(stop)
(stop)
(back up)
0.85GW
D
10W
REAR COMBI LAMP (RH)
(2534-1158B)
12W 12W
0.85B
F E
12W 12W
0.85B
E F
21W 21W
B A C
0.85WR
0.85GW
0.85RY
0.85R
0.85WR
0.85GL
0.5GR
PROXIMITY SW
CN5-3
0.85RY
0.85BrL
0.85YB
SW
CN5-1
CN5-4
31b
TML
53b
53
R
0.85LB
0.5BL
0.85BrY
0.85BR
0.85RG
1.25WY
0.85RW
0.85R
0.85GL
CN4-9
15/1
CN5-7
CN5-8
CN4-2
CN5-6
53c
H
J
15(53a)
CN4-5
CN4-7
CN4-1
CN4-6
56b
56a
56
L
0.85GR
CN4-4
49a
WASHER WIPER
0 J I II
OFF
HORN
ON ON OFF
COMBINATION
(4549- 9418)
SWITCH (R)
0.85GY
5
0.5BY
0.5BY
0.5WR
(2544- 9033)
0.5Gr
85
87
0.5BrW
87a
(2544- 9033)
0.5RL
86
0.5RL
30
85
0.5P
30
0.85RL
0.85RY
0.5RL
86
87
87a
SAFETY START
0.5BrW 0.5BrW
BACK UP RELAY
RELAY
0.85RL
H
87a
86
87
STOP
-
RUN
0.85L
B
0.5L
M
HI
LO
S 0.85Y
0.85LB
L
0.85RY
0.85YB
85
0.5B
0.85BrL
30
0.85BrL
0.85YB
0.85RY
0.5BL
AIRCONDITIONER (OPTION)
ALTERNATOR
(2502- 9009)
24V 50A
GLOW PLUG
(65.26803- 7014)
8B
E
R
F
E
0.85BR
D
5BW
AVX
PP
SG
P R
AVX
AVX
2RW
1.25WG
B
C
(7)
B
5W 8W
AVX
THERMO
SWITCH
- 6007)
(66.27435
0.85LR
0.85YB
0.85BR
5W 5W
(R) (L)
SOL- VALVE
LOG FORK
(2)
0.85B
0.85W
0.85B
LOG FORK ( OPTION)
(1)
0.85W
0.85W
1.25LR
2LR
0.5RW
0.5RW
1.25LR
0.85W
0.85G
30
0.5B
85
87
86
0.5B
0.85WR
0.85GW
0.85GY
STOP LAMP SW
STEP
4
0.85Gr
0.85BW
0.85RL
0.85L
DOWN
KICK
STEP STEP STEP
2 1 3
N F R
X2- A
TRANSMISSION
CONTROLLER
AD3
VP
AD6
AD7
AD1
0.85V
20
22
63
51
12
13
9
0.85WB
0.85GL
0.85YG
0.85LW
0.85GR
0.85L
0.85BW
0.85V
0.85GR
0.85B
BACK BUZZER
(2516- 1124)
0.85RL
(ZF 0501 210 702)
(ZF 6009 065 306)
EST- 37
T/ M SELECTOR SWITCH
X2- D
X1- A
X1- D
X1- C
67
45
36
0.85Gr
0.85G
56
10
32
55
0.85R
0.85R
DW- 3
0.85WL
4WG- 130 TRANSMISSION CONNECTION
2
SOLENOID
1 3 4 1 2 3
FORWARD REVERSE
Y5
Y2
Y6
Y3
Y1
Y4 K3
K4
K2
K1
KR
KV
CLUTCH
68
0.85RW
23
0.85RW
11
0.85WG
2- 3
DISPLAY
(ZF 0750 133 022)
0.85B
1- 4
2- 1
2- 4
14
0.85RL
0.5BY
53
57
30
8
(ON JOYSTICK)- R
4 2
DOWN SHIFT SW
(549-00010)
0.85G
2RL
(543- 00021)
(4549- 6072)
(4539- 6036)
KICK
KD AD8
X1- D
X1- A
X2- D
X2- A
AD7
AD3 B3
AS
+ VP
F
DOWN
T+ R N T-
ERGO- II SELECTOR SWITCH ( OPT)
549- 000 (ZF 0501 209 869)
0.5Gr
52 5
0.5P
DW- 3
18 4 3
0.85B
0.85BrL
2
0.85GW
15
0.85RL
1
CHECK CONN
0.85WL
87
0.85B
0.85L
85
0.5YB
86
(2544- 9033)
(520- 00001)
CONDENSER ASS'Y
CABIN ( OPTION)
(4538-9017)
WIPER MOTOR
5
0.5B
4
0.5L
87a
CONDENSER FAN RELAY
(2544- 9033)
30
0.5BL
(2537- 9002)
3
WIPER TIMER
1
2
0.5BL
0.5BL
E
0.85B
0.85L
WIPER RELAY
COMPRESSOR RELAY
0.85LR
0.5YB
0.5LR
10
23
19
8
18
5
0.5OrR
7
OPEN
0.5GrY
10
0.5GrG
0.5LW
9
13
FRE
REC
LOW
ACTUATOR
M
INTAKE
BLOWER
A/C CONTROL PANEL
(2543- 9031A)
0.5LB
0.5LY
3
12
11
M ID
HIGH
13
1.25LR
22
0.5RW
15
14
2LR
0.85LR
+ -
M
(4920- 9050A)
AIRCON UNIT
(2534-1139A)x2
LICENCE LAMP
/ LOG FORK SW
0.85V
0.85LR
5bar
(8)
0.85Or
0.85WL
0.5WR
0.85Or
9 10
+ (2190-2036D16)
PARKING BRAKE SW
5
7
1
(2549-9098 )
0.85W
0.85Or
3 Y3
Y6
Y5
Y4
6
5
4
4WG- 130
VALVE ASS'Y
TRANSMISSION
Y2
Y1
2
1
VPS1
+
7
SOL- VALVE
PILOT CUT OFF
PILOT CUT OFF SW
(2549-9098 )
+ (2190-2036D17)
(9)
0.85BW
0.85B
0.5B
7
10
1
0.5WR
0.85WL
9
5
0.85P
0.85Y
0.85L
T/ M CUT OFF SW 1
(4549- 9080)
0.85L 0.85RY
7
0.5B
10 9
(2549-9098)
+ (2190-2036D15)
1
5
T/ M CUT OFF SW 2
0.85RL
0.5WR
0.85G
AD2
AD4
AD5
AD1
65
63
64
43
66
39
46
19
0.85G
0.85Y
0.85P
0.85L
X2- C
X2- B
X1- B
X1- C
(ZF 0501
PICK- UP
0.85RB
0.85YR
0.85B
0.85B
1
2
62
4
42
3
41
2
1
3
SPEED SENSOR
(ZF 0501 209 560)
(ENGINE)
(TURBINE)
(CENTRAL
GEAR CHAIN)
0.85RL
SPEED
209 688)x3
0.85Lg
0.85LB
0.85Br
0.85Lg
0.85Lg
0.85LgW
0.85LgR
0.85LgB
21
0.85W
0.5B
10
7
1
9
5
0.5WR
0.85RL
(2549-9098)
+ (2190-2036D9)
AUTO SELECT SW
29
0.85W
0.85W
(AUTO)
(MANU)
AMP 67P CN6
6
0.5WR 0.85RL
KD AD8
X1- C
X1- B
X2- B
X2- C
AD6
AD5 V
R
AD1
AD2 B2
B1
ERGO- II (OPT)
(ZF 6009 065 311)
25bar
CUT OFF SW
0.85B
AVX
(4)
AVX
0.85B
CUT OFF SW
HIGH PRESS
ACTUATOR DUCT/ DEF
DUCT
M
DEF
LOW PRESS
0.5RB
85
(2204- 6039A)
RECEIVER DRIER
AVX
0.85LW
CLUTCH
MAGNET
(2208- 6013B)
COMPRESSOR
0.85BW
87a
87
(2544- 9033)
3
2
86
30
COMPRESSOR RELAY
(2213- 9002)
14
6
0.5GW
1.25B
26
0.5G
7
HRS 26P
CN3
LED 1~ 12
0.5WR
0.5RB
11
9
0.5LR
1
2
16
4
15
0.85LR
23
20
AMP MIC 13P + 250 4P
3
(WARM)
16
2B
0.5B
6
0.85B
CN1
THERMISTOR
4
0.5YR
0.5YW
0.5YG
5
1
0.5LgB
0.5LgW
2
(COOL)
0.5OrW
0.5OrR
7
8
OPEN
CLOSE
ACTUATOR
MIX
M
ACTUATOR
VENT
M
RELEASE SOL- VALVE
(8)
0.85B
PARKING BRAKE
0.85Or 0.85Or
TEMP
TEMP
8
9
ELECTRICAL DIAGRAM
DOOSAN INFRACORE
NO. 599-00022A
Model Mega 160 (ZF)
Name
HAAC9040

Page 8
MEGA 200-III
O
87a
87
30
85
86
30
87a
0.5B
0.85RL
0.85WR
0.5B
0.5R
1
3
& CONVERTER
CONVERT
0.85WR
0.85GR
5
2
OIL PRESS
WATER TEMP
TACHO METER
SPEEDO-METER
3
WATER
FUEL
TRANS
5
0.5R
1
0.85GY
0.85YR
0.5WR
4
4
0.5WG
0.5B
0.5B
4
3
2
TACHO
3
1
0.5B
1
2
4
SPEED
PRESS SENSOR
0.85L
0.85B
TEMP SENSOR
WATER TEMP SENSOR
FUEL SENSOR
0.5R
0.5R
& FUEL GAUGE
TRANSMISSION
TEMP GAUGE
TRANSMISSION OIL
CONVERTER OIL
TEMP
TEMP
PRESS
5
0.5WR
5
0.85B
0.85R
ENG OIL PRESS
BEAM
CHARGE
T/SIG (L)
1
A2
A3
A4
A1
6
5
4
3
2
0.5RY
PILOT LAMP (A)
2
WORKING
T/SIG (R)
PREHEAT 1
B4
B3
B2
B1
5
6
3
4
2
PARK BRAKE
PILOT LAMP (B)
1
C4
C3
C2
C1
6
4
5
3
2
PILOT LAMP (C)
WATER TEMP
HYD OIL PRESS
AIR CLEANER
S/V(1)
S/V(2)
S/V(3)
FORWARD
REVERSE
TRANSMISSION
TRANSMISSION
TRANSMISSION
TRANSMISSION
TRANSMISSION
0.5R
0.5RY
BEAM LAMP RELAY
85
87
87a
30
86
0.5B
0.5B
0.85RB
PROXIMITY SW
0.85B
0.85WG
+
O
-
(RETURN TO DIG)
PROXIMITY SW
0.85B
0.85RB
0.85WR
+
O
-
(RAISE)
PROXIMITY SW
0.85B
0.85YG
0.85YG
(7)
0.85RB
0.85W
+
-
(FLOAT)
(13)
0.85B
0.85B
0.85B
0.85B
0.85B
0.85LW
(14)
(15)
(16)
(17)
0.85GL
0.85GR
0.85WB
87a
87
30
86
85
0.5B
0.85Gr
(1)
0.85G
0.85YL
87a
87
85
86
30
0.5B
0.85GY
0.85L
86
85
30
87
87a
85
86
30
87
87a
0.5B
0.5B
0.85BW
0.85BW
0.5BrW
(8)
(6)
(5)
0.85WG
0.85BrW
0.85GR
0.85WG
0.85BrW
0.85GR
87
85
86
30
0.5B
0.5LB
(7)
0.5R
0.85Gr
0.85Br
0.85Y
87a
T/MISSION CUT
OFF SWITCH
0.5LB
0.5LY
0.5LY
0.5LB
0.5B
0.5B
(9)
(2)
(5)
87
86
30
86
85
30
0.5R
87a
87
87a
85
(8)
87a
87
85
30
RAISE RELAY
0.85RB
0.5RB
0.85B
0.85RG
0.85W
FLOAT
MAGNET
86
FLOT RELAY
87a
87
30
85
RETURN TO
DIG RELAY
0.85RB
0.85WR
0.85RB
0.85B
0.85R
RAISE
MAGNET
86
85 86
30
87
87a
0.85RB
0.5RB
0.85B
0.85G
0.85WG
RETURN
TO DIG
MAGNET
0.5LB
0.5R
0.85RB
0.5LB
0.5R
0.85RB
ENG OIL PRESS SWITCH
WATER TEMP SWITCH
HYD OIL PRESS SWITCH
INDICATOR
PARK BRAKE SW
0.85GL
0.85B
35bar
0.85BY
0.85GB
0.85BW
0.85YB
0.7bar
0.85B
0.85B
0.85B
65bar
103¡C
9
12
8
29
7
6
27
28
PILOT
BUZZER
25
26
14
0.85R
0.85B
23
24
0.5BW
22
20
21
19
0.5BG
0.5BrW
0.5GW
3
5
4
2
10
11
CONTROL UNIT
0.5GL
0.5Lg
16
18
17
0.5RG
15
0.5WG
0.85R
13
1
0.5GB
0.5YB
0.5Or
0.85LR
(FL)
0.85B
FRONT WORKING LAMP
(RL)
0.85RG
0.85B
WORKING LAMP RELAY
(FR)
(RR)
0.85RG
0.85RG
0.85B
0.85B
1.25RG
0.85RG
87
85
0.5B
1.25RG
86
0.5RG
87a
30
1.25RY
0.5RY
0.5WR
1.25RY
10
9
WORKING LAMP SW
1
7
5
0.5B
REAR WORKING LAMP
0.5RG
24V 55W
24V 55W
1.25R
0.85WR
0.5BrW
0.85WG 0.85WG
1.25R
0.5BrW
0.85WR
0.85L 0.85L
REAR WIPER SW
REAR WIPER MOTOR
ROTATING BEACON (OPTION)
ROTATING
BEACON
BEACON
SW
0.85LW
0.85B
0.5B
0.5WR
0.85Y
0.85B
0.85W
CIGAR LIGHTER
B
E
P
M
S
10
1
7
9
5
0.85L
0.85Y
0.85GY
BLINKER
UNIT
L
B
E
0.85B
0.85G
0.5WR
+
0.85B
-
0.5WR
0.85RY
0.85RY
0.5WR
0.85B
0.85R
10
7
1
5
9
STOP LAMP SWITCH
0.5BW
0.85GW
0.85RB
0.85RL
0.5LB
0.50r
0.5BG
0.5BW
0.5LB
0.85WR
0.5BG
0.85RB
0.85Br/0.85WL
0.85GY
0.85RL
BACK BUZZER
0.85GR
0.85B
+
-
0.5RL
0.5BrW
0.5R
0.5GL
0.85GW
0.5Lg
0.85RW
75/70W
HEAD LAMP(L)
0.85Lg
0.85WR
0.85R
COMBI LAMP(L)
21W
0.85RW
0.85R
0.85WR
0.85GL
COMBI LAMP(R)
75/70W
HEAD LAMP(R)
0.85B
0.85B
FRONT
FRONT
10W
10W 21W
(turn sig)
(clearanc)
(clearanc)
(turn sig)
(low)
(high)
(high)
(low)
0.85GR
0.85WR
0.85GW
0.85Lg
0.5GL
0.85R
REAR COMBI LAMP(L)
0.85GW
10/25W
0.85WR
0.85Lg
0.85GR
0.85B
REAR COMBI LAMP(R)
LICENCE LAMP
0.85WR
3Wx2
(turn sig)
(clearanc)
(clearanc)
(turn sig)
C B A
25W
25W
D E
D
0.85GR
0.85GL
C
0.85GW
0.85WR
A B
0.85B
E
25/10W 25W 25W
(stop)
(back up)
(stop)
(back up)
87
85
0.5B
(4)
30
86
0.5Br
TRANSMISSION
CONTROL RELAY
0.85Gr
0.85RL
0.85RL
0.85Y
0.85RL
0.85W
0.85Br
0.85Gr
0.85Y
0.85W
0.85LY
0.85WG
0.85Br
0.5LY
CN3-7
CN3-1
CN3-8
CN3-4
CN3-9
CN3-5
CN3-2
CN3-3
KICK
DOWN
1
STEP
2
STEP
3
STEP
F
N R
4
STEP
15(49a)
15(53a)
KD
53b
53
31b
J
F
R
COMBINATION SWITCH (L)
KICK DOWN SW
/ LOG FORK SW
0.85Br
0.85W
0.85WL
(ON JOYSTICK) - R
0.85W
T/MISSION CUT OFF SW 2
1
7
10
5
9
0.5WR
0.5LB
0.5B
0.5LY
0.85B
0.85B
0.85W
0.85B
PARKING BRAKE SW
0.85B
SOL-VALVE
LOG FORK
(1)
(2)
(C9)
PARKING BRAKE
SOL-VALVE
LOG FORK
(OPTION)
0.85W
PILOT CUT OFF SW
0.85WL
0.85B
PILOT CUT OFF
SOL-VALVE
0.85BW
0.85W
0.5Or
(2)
(C10)
(C8)
(1)
0.850r
0.85Br
0.5WR 0.5WR
0.5B
WIPER RELAY
0.85LB
0.85R
0.5B
53e
0.85LB
53a
0.5BL
5
3
0.5BL
0.5BL
WIPER TIMER
53
0.85BrL
0.5L
4
0.85B
31b
LO
2
1
53b
M
HI
87a
85
87
86
30
0.85BrL
-
+
FRONT
WIPER MOTOR
WINDOW WASHER
P
0.85B
(18)
0.85BR
0.85LB
0.85BR
0.85B
H.F
HORN (L)
L.F
0.85BrY
0.85B
HORN (R)
0.85BrY
0.85R
0.85RW
0.85GL
0.85Lg
HORN SWITCH 2
0.85BrY
(ON JOYSTICK)-F
0.85L/0.85W
1.25RY
1.25R
0.85WR
0.85LB
0.85GY
0.5LR
STARTER CONTROLLER
0.85B 0.85L 11
ROOM LAMP
0.5WG
B
CONVERTER
DC / DC
2
10W
0.85RW
1
3
0.85WR
0.85L
10
0.85BR
STEREO
3
4
9
CAR
ANTENNA
(LH)
+
0.85GrL
0.85BW
0.85GrR
0.85BY
8
2
7
1
+
SPEAKER
-
-
(RH)
0.85BW 0.85BW
0.85B
P
E
N
S
(11)
0.5BrW
0.85L
0.85WG
0.5BrW
0.85LB
0.85WR/0.85RW
0.85G
0.85WR
0.85LR
0.85LR
0.85WR
0.5R
FUSE BOX
15A
1
15A
3
15A
2
17
10A
10A
10A
9
11
10
15A
5
15A
15
4
15A
16
7
15A
6 8
15A
19 18
10A
10A
20
10A
13 12 14
1.25RY
0.85L/0.85W
0.85WR
2WR
5W
0.85W
1.25RL/0.85LY
0.85GY/0.85GR
0.85Br/0.85WL
1.25LR/0.85LW
0.85RB/0.85RW
1.25R
HOUR METER
H
0.5R
2
0.5B
1
3
0.85LY
HAZARD SWITCH
0.85WR
0.85WY
0.5RW
1.25LR/0.85LW
0.85GR
0.85BG
0.85W
0.85LB
0.85WR
0.85WY
(5)
(6)
7
10
1
9
5
0.5B
0.85GY
0.5B
85
87a
87
86
30
0.5WR
ON
WASHER
SWITCH
0.85Lg
0.85GL
0.85BY
0.85R
0.85RW
0.85BW
31b
53
53b
J
53c
J
WIPER
0.85LB
TML
SW
15(53a)
H
56a
56b
L
R
I 0 OFF II
49a
ON
OFF
HORN
0.85BrY
0.5BL
0.85BR
HEAD LAMP RELAY
LAMP SWITCH
15/1
CN1-6
CN1-1
CN1-4
CN1-7
CN2-6
CN1-2
CN2-8
CN2-3
CN2-7
CN2-4
CN2-1
TML
SW
CN1-8
0.85GY
0.85WY
CN1-5
56
0.85GR CN1-9
TURN SIGNAL
N
HEAD LAMP
COMBINATION
0.85BrL
CUT OFF SW
LOW PRESS
AIR HANDLING UNIT
(12)
BLOWER SWITCH
E
2
3
1
OFF
M
L
H
1.25LR
0.85LB
0.85LY
0.85LW
5
6
0.5YG
0.5YW
0.5RB
0.85LR
1
4
3
2
0.5B
0.85BW
AIRCON CONTROLLER
0.85B
CONDENSER FAN
1.25LR
0.5RW
FAN RELAY
0.5RB
0.85LR
+
-
30
85
0.5B
87
86
87a
0.5RB
0.85L
0.5RB
0.85LR
1.25LR
AIRCON SWITCH
0.5B
9
0.5RW
5
7
10
1
0.5WR
0.85L
+
2
3
1
4
5
-
M
0.85B
0.85B
0.85B
STARTER SWITCH CONNECTION
PST
OFF
START
ON
PREHEAT
TML
R1 BR
B
C
R2
ACC
(4)
RECEIVER DRIER
MAGNET
HIGH PRESS
0.85LW
CUT OFF SW
CLUTCH
COMPRESSOR
SWITCH
THERMO
0.85YB
0.85BR
4
8
CONTROLLER
7
1
PREHEAT
5
2
3
6
0.85B
0.85Br
RELAY
PREHEAT
M
L
E
OFF
1
2
0.85BR
(3)
C
D
B
PP
5W
AVX
5BW
GLOW PLUG
0.85RW
ACC
0.5BG
0.5BW
R2
B
R1
BR
SWITCH
STARTER
0.85BY
C
0.85WR
0.5LR
0.85Br
0.5LB
0.5BG
0.5BW
0.85WR
0.85B
0.85LY
ENG STOP MOTOR
5W
2WR
A
E
P2
B
P1
A
0.85LW
0.85LR
0.85L
0.5LR
0.85LR
0.85WG
0.85BY
0.85BY
0.5B
3W
3Y
STARTER RELAY
C
D
B
PP
ENG STOP RELAY
86
30
85
87
87a
0.5LR
CIRCUIT BREAKER
2WR
8W
8W
3W
8W
8W
0.85Br
(1)
0.85BrW
0.5WG
(2)
0.85BrW 0.85RW
AMP MIC 13P
12
13
10 8 7
9 11
1 3 5
6 4 2
AMP MIC 17P
TERMINAL NO FOR CONTROL UNIT
: 2548-1014
: 2548-1015
DIODE (1) (8)
1. DIODE PART NO.
DIODE (11) (16)
NOTE.
2. MARKED (*) : CE OPTION PART NO.
25
26 30
29 27
28
23
24
22 18
19
20
21
16
17 15
14
8W
1.25WG
2RW
D+
W
B+
R
8B
B-
D-
DF
D+
-
+
REGULATOR
W
U
V
ALTERNATOR
BATTERY
12V 150AH
12V 150AH
60B 60R
BATTERY RELAY
B
BR
0.85BrW
0.85B
E
60R
2R
A
8W
60R
FUSIBLE LINK
2R
FUEL PUMP
P
FUEL PUMP SWITCH
2WR
0.5G
2WR
2WR
STARTER
24V 4.5KW
C
60R
B
A
60B
TRANSMISSION CONNECTION
SOLENOID
FORWARD
REVERSE
F
R
1
2
S
1
2 3
4
1
2
3
4
WIRING DIAGRAM
DOOSAN INFRACORE
NO.
MEGA 200-III
Name
HATF500
30

Page 9
MEGA 200-V (TIER I) (S/N 1001 THRU 2000)
0.85BR
0.5LB
HORN RELAY
(2544-9033 )
WIPER MOTOR
(4538-9017 )
HORN SWITCH 2
(ON JOYSTICK)-L
(4)
0.85LW
2RL
0.85GY
0.85WR
0.85RW
0.85GL
0.85GR
0.85RW
0.85R
87
HEAD LAMP(R)
COMBI LAMP(R)
COMBI LAMP(L)
HEAD LAMP(L)
SOL-VALVE
PILOT CUT OFF
PILOT CUT OFF SW
(2549-9098)
+(2190-2036D17)
(9)
0.85BW
0.85B
0.5B
7
10
1
0.5WR
0.85WL
9
5
0.85B
COMPRESSOR
MAGNET
(2208-6013B)
CLUTCH
0.85RY
REAR COMBI LAMP (LH)
(2534-1159B )
(2534-1138A)
(position)
0.85WL
0.85GL
(turn sig)
0.85GW
(stop)
21W 21W 10W
A C B D
0.5R
0.5BrW
2RL
0.85GL
(position)
(turn sig)
0.85WL
0.5GR 0.5GL
21W 10W
(turn sig)
0.85GR
0.85WR
(back up)
(position)
0.85GW
(stop)
0.85RY
0.85GW
(stop)
(stop)
(back up)
0.85GW
D
10W
REAR COMBI LAMP (RH)
(2534-1158B )
(2534-1139A )
LICENCE LAMP
12W 12W
0.85B
F E
12W 12W
0.85B
E F
21W 21W
B A C
M
E
0.85B
-
HI
LO
0.85WR
0.85GW
0.85RY
0.85R
0.85WR
0.85GL
(high)
0.85R
(low)
0.85B
0.85RW
0.5GR
(2534-1141 )
75/70W
(high)
0.85B
0.85R
(low)
0.85RW
(2534-1141 )
75/70W
0.85GR
(position)
0.85WR
(turn sig)
21W
(2534-1151A)
10W
0.5LB
0.5B
85
TRANSMISSION OIL
(2547-6028 )
FUEL SENSOR
(547-00019 )
W/TEMP SENSOR
TEMP SENSOR
(2170-9005)
L9
0.85BW
0.85B
INDICATOR
AMP MIC 17P
L6
(539-00028)
GAUGE PANEL ASS'Y
L8
L7
CN2
TURN SIGNAL (L)
HI BEAM
TURN SIGNAL (R)
0.85B
CN2-17
CN2-6
CN2-7
CN2-8
0.85Lg
0.85YL
0.85BY
0.85YB
0.5GR
0.5GL
0.5R
L11
L12
L1
L2
L13
EMG STEERING
WORKING
AIR CLEANER
PARK BRAKE
CN2-11
CN2-9
CN2-13
CN2-16
CN2-1
CN2-2
CN2-12
L10
L3
L5
L4
BRAKE OIL PRESS
WATER TEMP
ENG OIL PRESS
CHARGE
CN2-3
CN2-10
CN2-4
CN1-1
CN2-5
CN1-9
7
0.85BW
0.5Lg
0.85B
0.5RL
0.5Lg
0.85LR
13
10
0.5YB
0.5YL
0.5BY
1.25R
0.5W
0.85WR
0.5BY
0.5YL
0.5YB
6
5
4
0.5W
3
0.5RW
3
2
S
-
S
-
TEMP
ILLUMINATION
1
HOUR
T/M OIL
+
+
FUEL
CN1-2
CN1-8
CN1-7
AMP MIC 13P
-
S
-
S
SIG
-
+
+
TEMP
WATER
TACHO
+
CN1
SPEED
CN1-6
CN1-3
CN1-13
CN1-4
CN1-5
0.85GR
0.85YR
0.85WR
1.25R
0.85B
0.85L
0.85B
0.5WG
0.85G
0.85BR
0.85BR
(2516-9015)
HORN (L)
(2516-9016)
0.85GW
(2538-9005 )
REAR WIPER MOTOR
(4916-9006 )
WINDOW WASHER
+
-
0.85RW
2RL
1.25RB
(66.27435-6008)
(2549-9093 )
BRAKE OIL PRESS SW
(549-00039)
PARK BRAKE PRESS SW
0.85B
0.85B
65bar
WATER TEMP SWITCH
(65.27441-7007)
ENG OIL PRESS SWITCH
0.7bar
103°C
0.5GL
0.5R
0.5GR
FRONT
0.5BrW
0.85LB
AMP MIC 13P CN1
0.5RL
9
8
BUZZER CIRCUIT
(543-00001)
CONTROL UNIT
TIME DELAY
2
0.5RW
1
0.85R
0.85BR
+
0.85L
+
0.85L
M
0.85GY
STOP LAMP SW
0.85RY
0.85B
0.85RY
0.85B
L.F L.F L.F L.F
HORN (H)
(13)
H.F H.F H.F H.F
FRONT
0.85RY
87a
0.5B
+(2190-2036D10)
0.85RY
0.85BR
(2549-9098)
BEACON SW
7
10 9
0.5B
(12)
0.85BR
P
0.85B
(F)
P
0.85B
-
0.85BR
(R) -
0.85BR
L
E
S
B
0.85LW
0.85B
0.85Y
0.85L
0.85L
(OPTION)
0.85R
(2525-1011)
1
5
UNIT
BLINKER
0.5WR
0.85B
0.85B
+(2190-2036D18)
10
5
I
4
6 0
II
9
7
2
REAR WIPER SW
(2549-9129 )
+
24V 70W
REAR WORKING LAMP
(2534-9049C)x4
(FR)
WORKING LAMP
(FL)
0.5WG
0.85WR
1.25R
0.5RW
0.85B
(RL)
1.25RY
24V 70W
0.85RG
0.85B
0.85RG
(2534-1127)x2
(RR)
REAR LAMP RELAY
0.85B
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
(2544-9033)
87a
85
87
0.85RW
0.85RW
1.25B
0.5B
1.25RW
30
86
+(2190-2036D20)
REAR LAMP SW
0.5B 0.5WR
1.25RY
0.5RG
1.25RY
87
+(2190-2036D2)
INTAKE
VENT
MIX
AMP MIC 13P + 250 4P
ACTUATOR
ACTUATOR
ACTUATOR
CONDENSER FAN RELAY
0.5YB
0.85L
0.5RB
0.85BW
CONDENSER ASS'Y
(2520-6004)
0.85B
-
+
M
RECEIVER DRIER
(2204-6039A)
HIGH PRESS
CUT OFF SW
0.85B
LOW PRESS
CUT OFF SW
30
86 85
(2544-9033)
87
87a
0.5LR
0.5YB
10
0.85LR
COMPRESSOR RELAY
30
86 85
(2544-9033)
87a
87
0.5RB
0.5LR
9
0.85LR
CN1 CN3 HRS 26P
14
0.5B
1
2B
0.85B
2
4
16
15
0.5YR
0.5YG
0.5YW
0.5LgW
0.5LgB
20
23
0.5OrR
0.5OrW
19
18
8
0.5GrY
0.5LW
0.5GrG
(WARM)
3
THERMISTOR
16
6
(COOL)
4
1
5
2
M
CLOSE
8
7
OPEN
10
13
9
FRE
LOW
REC
M
M
A/C CONTROL PANEL
TURN SIGNAL
H
CN5-3
(2537-9002 )
(2544-9033)
(2213-9002 )
DUCT/DEF
ACTUATOR
0.5B
0.5L
WIPER TIMER
5
4
0.85LB
0.5L
0.85Y
0.85L
0.85YB
0.85RY
B
S
L
87
86
WIPER RELAY
87a
DUCT
DEF
M
0.5BL
0.5BL
0.5BL
2
3
1
0.5G
0.5GW
2
3
0.5WR
7
6
11
0.85RY
0.85BrL
0.85YB
0.5B
85
0.85BrL
30
SW
CN5-1
CN5-4
31b
TML
53b
53
0.5BrY
86
(5)
0.5B
0.85LY
(6)
7
10
1
R
0.85LB
0.5BL
0.85BrY
0.85BR
0.85RG
1.25WY
0.85RW
0.85R
0.85GL
CN4-9
15/1
CN5-7
CN5-8
CN4-2
CN5-6
53c
H
J
15(53a)
CN4-5
CN4-7
CN4-1
CN4-6
56b
56a
56
L
0.85GY
0.85GR
9
5
CN4-8
CN4-4
TML
49a
SW
0.5B
85
2LR
0.85LR
0.5RW
(2543-9031A)
LED 1~12
3
5
0.5LY
0.5LB
1.25LR
13
22
2LR
WASHER WIPER
0 J I II
OFF
HORN
ON ON OFF
BLOWER
11
12
HIGH
MID
+
14
15
M
-
AIRCON UNIT
(4920-9050A)
0.5B
COMBINATION
(4549-9418)
SWITCH (R)
0.5WR
HEAD LAMP
N
86
0.5WY
9
3
6
II
I
10
2
START
TML
1. DIODE PART NO.
- DIODE (11)~(19)
STARTER SWITCH CONNECTION
OFF
PREHEAT
ON
PST
NOTE.
C
: 2548-1026
B BR R2 R1 ACC
0.85BW
0.85BY
(3)
1.25RW/0.85WR
0.5RW
(2544-9033 )
1.25WR
HEAD LAMP RELAY
0.5BrW
0.85WG
15A
0.85GY
0.85GY
(2549-9138 )
0.85WR
HAZARD SWITCH
30
0.85LB
0.85WR
0.5WR
0.85GY
87a
15A
1.25RY
0.85LB
1
15A
2
15A
3
2RG/0.85GY
0.85WL
20A 15A
4 5
15A
6 7
0.85G
0.85GY
0.85RY
L
E
B
0.85B
(545-00001)
0.85W
0.5WR
0.85B
-
CIGAR LIGHTER
0.85L
0.85G
15A
17
(4510-1012A)
FUSE BOX 1
15A
9
15A
10 11
15 16
10A 15A
18
12 13
10A
19
14
1.25R
2LR
0.85WR
30
1.25RG
+(2190-2036D4)
LAMP SWITCH
(2549-9109 )
0
0.5LB
0.85RG
0.5RW
2LR
30A
8
5W
1.25WR
3W
5W
2WR
1.25WR
(2544-9033)
STEREO RELAY
0.5WG
0.85WR
0.5BrW
1.25R
0.5RW
1.25RY
0.5B
0.85LW
0.85B
85
87
87a
(2541-9019)
STEREO
4
3
10
CAR
(2531-1003) 0.85WR
0.85L
0.5LR
0.85L
86
30
0.85L
0.85BR
9
11
0.5WG
0.5LR
0.5BrW
CONVERTER
DC / DC
1
2
3
(2541-9020)x2
SPEAKER
+
0.85GrL
0.85BW
0.85GrR
0.85BY
2
8
7
1
-
ANTENNA
(LH)
+ -
(RH)
0.85B
0.85BW
CONTROLLER
(2543-9015)
N
P
B
E
S
STARTER
AMP MIC 13P
(CN1)
13 11 12
6 4 5
10 7 9 8
3 1 2
11
24
HRS NO.GT7A-26PD-DS 26P
STARTER RELAY
(2544-1022)
C
D
B
PP
3W
12
4
TERMINAL NO
AMP MIC 17P
17 16
8 7
(CN2)
14 15 13
5 6
11 10 9
3 2 1
12
13
26
25
(CN3)
14
10
23
9
22
8 7 6
20 21 19
1 2
5 4
17 18 16
3
15
1.25LR
1.25LR
3 1
STOP
RUN
RUN STOP
0.85LW
0.85BR
5W
0.85WL
1.25RG
1.25WY
5W
(CN4)
AMP 9PT 1-480673
8
5
9
6
2
3
AMP 9PR 1-480672-0
(CN5)
7
4
8
5
7
4
9
6
1
2
1 3
0.5RW
- DIODE (1)~(9) : 2548-1027
STEP
4
0.85Gr
0.85BW
0.85RL
0.85P
0.85Y
0.85L
DOWN
KICK
STEP STEP STEP
2 1 3
N F R
T/M CUT OFF SW 1
(4549-9080)
0.85L
X2-A
0.85RY
7
0.5B
10 9
(2549-9098)
+(2190-2036D15)
1
5
T/M CUT OFF SW 2
0.85RL
0.5WR
0.85G
TRANSMISSION
CONTROLLER
AD2
AD4
AD5
AD3
VP
AD6
AD7
AD1
0.85V
20
22
65
63
64
43
66
51
12
13
39
46
0.85V
9
0.85WB
0.85GL
0.85LW
0.85YG
0.85GR
19
0.85G
0.85Y
0.85P
0.85L
0.85BW
0.85V
0.85RL
(ZF 0501 210 702)
(ZF 6009 065 280)
EST-37
T/M SELECTOR SWITCH
X2-D
X1-A
X1-D
X2-C
X2-B
X1-B
X1-C
67
45
36
0.85Gr
0.85G
10
56
32
55
(ZF 0501
PICK-UP
0.85RB
0.85YR
0.85B
0.85B
1
2
62
4
42
3
41
2
1
3
0.85R
0.85R
SPEED SENSOR
(ZF 0501 209 560)
(ENGINE)
(TURBINE)
(CENTRAL
GEAR CHAIN)
DW-3
0.85RL
SPEED
209 688)x3
0.85Lg
0.85WL
0.85LB
0.85Br
0.85Lg
0.85Lg
0.85LgW
0.85LgR
0.85LgB
4WG-160 TRANSMISSION CONNECTION
2
SOLENOID
1 3 4 1 2 3
FORWARD REVERSE
Y5
Y2
Y6
Y3
Y1
Y4 K3
K4
K2
K1
KR
KV
CLUTCH
68
0.85RW
21
0.85Or
0.85W
0.5B
10
7
1
9
5
0.5WR
0.85RL
(2549-9098 )
+(2190-2036D9)
AUTO SELECT SW
29
0.85W
0.85Or
23
0.85RW
11
0.85WG
2-3
DISPLAY
(ZF 0750 133 022)
0.85B
0.85W
1-4
2-1
2-4
14
0.85RL
0.5BY
53
57
30
(AUTO)
(MANU)
8
0.85WL
(ON JOYSTICK)-R
4 2
DOWN SHIFT SW
PARKING BRAKE SW
+(2190-2036D16)
0.5WR
0.85WL
10 9
(2549-9098)
1
5
7
0.85Or
0.85B
PARKING BRAKE
RELEASE SOL-VALVE
(8)
0.85Or
15A 15A
FUSE BOX 2
(570-00002 )
10A
4
30A
3
7
6
2 1 5
15A
10A
9
8 10
(ZF 0510 308 844)
0.85RW
3W
3W
2W
0.85WR
2W
1.25RB
3W
2RL
0.85L
0.85W
0.85WL
0.85WR
0.85G
0.85RW
1.25LR
0.85G
1.25RW
0.85WL
0.85WR
0.5GL
0.85WL
0.85BR
0.85WR
2LR
1.25LR
0.5RW
0.85RW
2RW
0.85G
2RL
0.85R
52
30
66
21
68 67
22
45
23
44
59
14
64 65 61 62 63 60
40
19 20 18
41 42 43
17 16 15
39 38 37
57 58 54 55 56 53
33
12 13 11
35 34 36
9 8 10
32 31
50 51 49 47 48 46
26
4 5 6 7
29 28 27
2 3
24 25
1
X1 X2
A C D B D B A C
AMP 68P CN6
(CN6)
T/M CONTROLLER (ZF 68P)
T/M SELECTOR SWITCH (PACKARD)
0.5RW
2RL
26
1.25B
6
0.5WR 0.85RL
(543-00020 )
(4549-6072)
(4539-6036 )
8
2
6
0.5LY
0.5WR
0.5WL
0.85LY
0.85GY
0.85B
0.85RW
0.85B
(CL)
0.85RW
0.85B
(CR)
(CABIN)
(REAR FENDER)
KICK
KD AD8
X1-C
X1-B
X2-B
X2-C
AD6
AD5 V
R
AD1
AD2 B2
B1
X1-D
X1-A
X2-D
X2-A
AD7
AD3 B3
AS
+ VP
F
DOWN
T+ R N T-
ERGO-II SELECTOR SWITCH (OPT)
549-00009 (ZF 0501 209 869)
(2544-9033)
0.5Gr
85
87
0.5BrW
87a
(2544-9033 )
0.5RL
86
0.5RL
30
85
0.5P
30
0.85RL
0.85RY
0.5RL
86
87
87a
SAFETY START
0.5BrW 0.5BrW
BACK UP RELAY
RELAY
0.85RL
0.5Gr
52 5
0.5P
ERGO-II (OPT)
(ZF 6009 065 281)
DW-3
18 4 3
0.85B
0.85BrL
2
0.85GW
15
0.85RL
1
CHECK CONN
45bar
0.85GR
BRAKE OIL FILTER
PREHEAT
(65.27435
-6003)
1.25WG
2WR
0.5LR
2RY
2RY
0.5LB 0.5LB
0.5LB 0.5LB
0.5LB
0.85RG
1.25RY
9 10
FRONT LAMP SW
+(2190-2036D5)
0.5B
(2549-9098)
0.5WR
1.25RG
7
1
5
(2RL006846-111)
ROTATING BEACON
HELLA
ROTATING BEACON
FRONT
0.85R
0.85B
0.85LB
1.25RG
0.5LR
(17)
(18)
0.5LB
0.85LR
0.5RL 0.5RL
0.85LB
9
6
3
I
II
10
2
(2549-9109)
0
0.85B
1.25RW
25bar
5bar
0.85WL
0.85GW
(11)
0.85LW
(19)
0.85YB
EMERGENCY PUMP (OPT) NOTE.3
0.85B
0.85B
(2544-9033)
85
87
87a
86
30
0.5WR
ALARM RELAY 1
ALARM RELAY 2
(2544-9033)
PILOT BUZZER
(2516-1102A)
0.85RW
0.85WB
+
-
0.5B
0.85LB
0.85WL
87
85
87a
86
30
0.5LR
0.85WB
0.85LW
0.85B
P2
P1
ENG STOP MOTOR
E
A
B
(2523-9016)
A
60R 60B
ALTERNATOR
(2506-1104)x2
GLOW PLUG
8B
E
F
R
E
PREHEAT
CONTROLLER
THERMO
SWITCH
0.85YB
0.85LR
1 3
7 4
0.85BR
AVX
5BW
D PP
1.25WG
R
2RW
AVX
AVX
P B
1.25RW
0.85BR
(7)
0.85Br
5
PREHEAT RELAY
C
5W
B
0.85B
6
0.5WG
2
8
(2)
AVX
8W
BATTERY
12V 100AH
- +
24V 50A
SG
12V 100AH
- +
BATTERY RELAY
1.25WG
0.5BG
0.5LB
0.5BW
(2549-1152)
1.25WG
SWITCH
STARTER
R1
1.25WG
8W
(1)
1.25BrW
1.25B
(2544-9024)
E
60R
ROOM LAMP
(2534-9063 )
ENG STOP RELAY
CIRCUIT BREAKER
60R
1.25Br 1.25BrW
(2527-9004)
8W
1.25BrW
8W
BR
B
0.5LR
3W
2WR
(2544-9033)
0.85BY
FUSIBLE LINK
(2527-1023A)
2WR
0.5G
87
85 86
87a
30
0.85RW 10W
2R
A
0.85LW
0.5B
0.85RW
0.85LY
0.85L
R2
ACC
0.5LR
B
BR
C
1.25WR
0.85BY
0.5RW
A
60B
B
STARTER
24V 4.5KW
C
3Y
(65.26201-7044)
(2502-9009)
(65.26803-7014)
(2523-9002)
(2544-1022)
EMG STEERING (OPT)
0.85RG
(2401-1277A)
P
1.25B
FUEL PUMP
1.25RW
2R
(543-00035)
15°C
0.85GR
BRAKE OIL FILTER SW
(2471-9054)
0.85B
10
0.85WG
0.85B
PROXIMITY SW
(4549-1148)x2
O
-
0.85RB
0.85B
0.85RB
0.85RY O
(RETURN TO DIG)
+
-
(RAISE)
+
(4549-1148)
PROXIMITY SW
0.85B
6
0.5B
0.85RB
0.85B
0.85W O
-
(FLOAT KICK-OUT)
+
7
1
RETURN TO DIG RELAY
(2544-9033)
87
0.85WG
(15)
85
RETURN TO DIG
3
MAGNET
87a
0.85G
0.85RB
86
0.85RB
30
0.5WR
30
0.85RY
85
87
86
0.85RB
0.85RB
(2544-9033 )
RAISE RELAY
87a
9
0.5WR
FLOAT KICK-OUT ASS'Y (OPTION)
FLOAT KICK-OUT SW
(2549-9098 )
+(2190-2036D22)
0.85RY
5
0.5WR
0.5B
0.5B
85
87a
87
0.5WR
86
0.5BY
30
DISPLAY ILL RELAY
(2544-9033 )
0.85RB
+
-
0.85B
BACK BUZZER
(2516-1124 )
0.85GR
0.85RB
3 Y3
TEMP
TEMP
8
9
Y6
Y5
Y4
6
5
4
4WG-160
VALVE ASS'Y
TRANSMISSION
HSG-94
Y2
Y1
2
1
VPS1
+
7
5
0.85B
0.85R
0.85RB 0.85RB
FLOAT
MAGNET
4
1
(14)
OPT (FLOAT KICK-OUT)
MAGNET
2
RAISE
(16)
0.85R
STD 0.85RB
0.85B 0.85B
APS0420L
MEGA 200-V

Page 10
MEGA 200-V (TIER II) (S/N 2001 THRU 3000)
BHS0070L
MEGA 200-V (Tier II)
You're Reading a Preview
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
calcActive())">
Daewoo Doosan Wheel Loader MEGA Series Electrical Hydraulic Schematic Manual-COLLECTION
Viewed 58 Times Today
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$31.99
Loading...
Secure transaction
What's Included?
Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
Description
This manual is a comprehensive collection covering the electrical and hydraulic schematic for the Daewoo Doosan Wheel Loader MEGA Series. It is designed to be user-friendly for both first-time owners and professional technicians, providing all the necessary information to perform procedures accurately.
Models covered in this manual include:
- Electrical Circuits:
- Mega 130
- Mega 160 (S/N 0001 thru 1020)
- Mega 160 (w/Aux. Steering) (S/N 0001 thru 1020)
- Mega 160 (S/N 1021 and Up)
- Mega 200-III
- Mega 200-V (Tier I) (S/N 1001 thru 2000)
- Mega 200-V (Tier II) (S/N 1001 thru 3000)
- Mega 200-V (S/N 3001 and Up)
- Mega 250-III
- Mega 250-V (Tier I)
- Mega 250-V (Tier II)
- Mega 300-V
- Mega 400-III
- Mega 400-III PLUS
- Mega 400-V
- Mega 500-V (Tier II)
- Hydraulic Circuits:
- Mega 130
- Mega 160 (Main) (S/N 0001 thru 1020)
- Mega 160 (Option) (S/N 0001 thru 1020)
- Mega 160 (Main) (S/N 1021 and Up)
- Mega 160 (w/Aux. Steering) (S/N 0001 thru 1020)
- Mega 160 (S/N 1021 and Up)
- Mega 200-III
- Mega 200-V (Standard) (S/N 1001 thru 2000)
- Mega 200-V (Option) (S/N 1001 thru 3000)
- Mega 200-V (Option) (S/N 3001 and Up)
- Mega 250-III
- Mega 250-V (Tier I) (S/N 1001 thru 2000)
- Mega 250-V (Tier II) (S/N 2001 thru 3000)
- Mega 250-V (Tier I) (S/N 3001 thru 4000)
- Mega 250-V (Tier II) (S/N 4001 and Up)
- Mega 250-V (w/EHPS Valve)
- Mega 300-III
- Mega 300-V (Tier I) (S/N 1001 thru 2000)
- Mega 300-V (Tier II) (S/N 2001 and Up)
- Mega 300-V (Tier II) (S/N 2001 and Up) (w/EHPS Valve)
- Mega 400-III
- Mega 400-III PLUS
- Mega 400-V (S/N 1001 thru 3000)
- Mega 400-V (S/N 3001 and Up)
- Mega 500-V
- Mega 500-V (Tier II)
This manual is available in .PDF format for easy access on all versions of Windows and Mac, and it is presented in English.