023-00041AE Shop Manual
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Shop Manual
023-00041AE
Serial Number 1001 and Up (Tier I & II)
December 2002
Mega 300-V
Product Label
Instructions
Trim Out The Label Along
The Lines And Insert Into
Pocket On The Binder Spine
Mega 300-V
Serial Number 1001 and Up (Tier I & II)
Pub.No. 023-00041AE
Pub. No. 023-00041AE
Table of Contents
Page I
1TABLE OF CONTENTS
Safety
Wheel Loader Safety .......................................................................... S0103010K
Specifications
Specifications for Mega 300-V ............................................................ S0203080K
General Maintenance
General Maintenance Procedures ......................................................... S0302000
Standard Torques .................................................................................. S0309000
Upper Structure
Counterweight..................................................................................... S0403030K
Fuel Transfer Pump ............................................................................... S0405500
Hydraulic Oil Tank .............................................................................. S0406050K
Lower Structure and Chassis
Center Joint (Articulation Joint)........................................................... S0502030K
Engine and Drive Train
Front Axle (Volvo SLA 15/W) .............................................................. S0602180K
Rear Axle (Volvo SLA 12/W) .............................................................. S0602190K
Parking Brake Caliper (Volvo) ............................................................... S0603000
Air Conditioner .................................................................................... S0605050K
Transmission and Torque Converter (ZF 4WG-210) .......................... S0607090K
Transmission Error Codes (ZF) .......................................................... S0607900C
Hydraulics
Accumulator ........................................................................................... S0703000
Cylinders ............................................................................................. S0705005K
Fan Drive Hydraulic Motor (Haldex) ................................................... S0707100K
Table of Contents
Page II
Main Pump (Denison) ......................................................................... S0708485K
Brake Pedal Valve .............................................................................. S0709250K
Main Control Valve (Toshiba) ............................................................. S0709456K
Pilot Control Valve .............................................................................. S0709477K
Priority Valve (Danfoss) ...................................................................... S0709651K
Power Steering Unit ............................................................................ S0709730K
Restriction Valve ................................................................................. S0709751K
Hydraulic Schematic (Mega 300-V) .................................................... S0793070K
Electrical System
Electrical System ................................................................................ S0802200K
Electrical Schematic (Mega 300-V) .................................................... S0893070K
Attachments
1SAFETY
S0103010K
Page 1
Wheel Loader Safety
S0103010K
2WHEEL LOADER
SAFETY
WHEEL LOADER SAFETYS0103010K
CAUTION!
Follow all safety recommendations and safe shop practices outlined in the front of this manual
or those contained within this section.
Always use tools and equipment that is in good working order.
Use lifting and hoisting equipment capable of safely handling load.
Remember, that ultimately safety is your own personal responsibility.
MODEL SERIAL NUMBER RANGE
Mega 200-V (Tier I & II) 1001 and Up
Mega 250-V (Tier I) 1001 thru 2000
Mega 250-V (Tier II) 2001 and Up
Mega 300-V (Tier I) 1001 thru 2000
Mega 300-V (Tier II) 2001 and Up
Mega 400-V 1001 and Up
Mega 500-V (Tier I) 1001 thru 2000
Mega 500-V (Tier II) 2001 and Up
Copyright 2002 Daewoo
November 2002
S0103010K
Page 2
Wheel Loader Safety
TABLE OF CONTENTS
To the Operator of a Daewoo Wheel Loader .................................................. 3
General Safety Essentials .............................................................................. 6
Location of Safety Labels ............................................................................... 6
Unauthorized Modifications ............................................................................ 6
General Hazard Information ........................................................................... 7
Before Starting Engine ................................................................................. 15
Machine Operation ....................................................................................... 18
Maintenance ................................................................................................. 25
Battery .......................................................................................................... 33
Towing .......................................................................................................... 35
Shipping and Transportation ........................................................................ 36
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Daewoo Doosan Mega 300-V Wheel Loader Service Repair Shop Manual INSTANT
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Fast Download Speeds
Online & Offline Access
Access PDF Contents & Bookmarks
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Print one or all pages of your manual
Get the Daewoo Doosan Mega 300-V Wheel Loader Service Repair Shop Manual for instant access to essential maintenance information. This electronic manual offers the advantage of zooming in anywhere on your computer for clear visibility, making it convenient for both professional mechanics and DIY enthusiasts.
The publication number is 023-00041AE, and it covers serial numbers 1001 and Up (Tier I & II). The manual includes comprehensive details on safety, specifications, general maintenance, upper structure, lower structure and chassis, engine and drive train, hydraulics, electrical system, and attachments.
Written in a step-by-step format, this manual provides in-depth information to facilitate easy repairs, potentially saving on expenses. The file format is compatible with all versions of Windows and Mac, and it is available in English. Adobe Reader is required for viewing.
Whether you are a professional mechanic or a DIY enthusiast, this manual is an indispensable resource for maintaining and repairing the Daewoo Doosan Mega 300-V Wheel Loader.
