Daewoo Doosan M200-V Service Manual

023-00055E Shop Manual Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products. It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package. Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item. Shop Manual 023-00055E Serial Number 1001 and Up Mega 200-V

Product Label Instructions Trim Out The Label Along The Lines And Insert Into Pocket On The Binder Spine Mega 200-V Serial Number 1001 and Up Pub.No. 023-00055E Pub. No. 023-00055E

Table of Contents Page I 1TABLE OF CONTENTS Return to Master Table of Contents Safety Wheel Loader Safety .......................................................................... S0103010K Specifications Specifications for Mega 200-V ............................................................ S0203100C General Maintenance General Maintenance Procedures ......................................................... S0302000 Standard Torques .................................................................................. S0309000 Upper Structure Counterweight..................................................................................... S0403030K Fuel Transfer Pump ............................................................................... S0405500 Hydraulic Oil Tank .............................................................................. S0406060C Lower Structure and Chassis Center Joint (Articulation Joint)........................................................... S0502040C Engine and Drive Train Axle (Clark-Hurth) ............................................................................... S0602200C Parking Brake Caliper (Volvo) ............................................................... S0603000 Air Conditioner .................................................................................... S0605050K Transmission and Torque Converter (ZF 4WG-160) .......................... S0607110C Transmission Error Codes (ZF) .......................................................... S0607900C Hydraulics Accumulator ........................................................................................... S0703000 Cylinders ................................................................................................ S0705010 Fan Drive Hydraulic Motor (Haldex) ................................................... S0707110C

Table of Contents Page II Main Pump (Parker)............................................................................ S0708510C Brake Pedal Valve .............................................................................. S0709260C Main Control Valve (Toshiba) ............................................................. S0709457C Pilot Control Valve .............................................................................. S0709478C Priority Valve.......................................................................................... S0709650 Power Steering Unit ............................................................................ S0709705C Restriction Valve ................................................................................. S0709752C Hydraulic Schematic (Mega 200-V) .................................................... S0793015C Electrical System Electrical System ................................................................................ S0802045C Electrical Schematic (Mega 200-V) .................................................... S0893015C Attachments

1SAFETY

S0103010K Page 1 Wheel Loader Safety S0103010K 2WHEEL LOADER SAFETY WHEEL LOADER SAFETYS0103010K CAUTION! Follow all safety recommendations and safe shop practices outlined in the front of this manual or those contained within this section. Always use tools and equipment that is in good working order. Use lifting and hoisting equipment capable of safely handling load. Remember, that ultimately safety is your own personal responsibility. MODEL SERIAL NUMBER RANGE Mega 200-V 1001 and Up Mega 250-V 1001 and Up Mega 300-V 1001 and Up Mega 400-V 1001 and Up Mega 500-V 1001 thru 2000 Mega 500-V (Tier II) 2001 and Up Copyright 2001 Daewoo November 2001

S0103010K Page 2 Wheel Loader Safety TABLE OF CONTENTS To the Operator of a Daewoo Wheel Loader .................................................. 3 General Safety Essentials .............................................................................. 6 Location of Safety Labels ............................................................................... 6 Unauthorized Modifications ............................................................................ 6 General Hazard Information ........................................................................... 7 Before Starting Engine ................................................................................. 15 Machine Operation ....................................................................................... 18 Maintenance ................................................................................................. 25 Battery .......................................................................................................... 33 Towing .......................................................................................................... 35 Shipping and Transportation ........................................................................ 36

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Daewoo Doosan M200-V Service Manual

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