Daewoo Doosan DL160 Service Manual
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K1040197E Shop Manual
Copyright 2008 Doosan
DOOSAN reserves the right to improve our products in a continuing process to provide the best possible
product to the market place. These improvements can be implemented at any time with no obligation to
change materials on previously sold products. It is recommended that consumers periodically contact their
distributors for recent documentation on purchased equipment.
This documentation may include attachments and optional equipment that is not available in your
machine's package. Please call your distributor for additional items that you may require.
Illustrations used throughout this manual are used only as a representation of the actual piece of
equipment, and may vary from the actual item.
Shop Manual
K1040197E
Serial Number 5001 and Up
DL160
Table of Contents
Page I
1Table of Contents
Safety
Wheel Loader Safety ............................................................................ SP001573
Specifications
Specification for DL160......................................................................... SP001574
General Maintenance
General Maintenance Procedures ........................................................ SP001055
Standard Torques ................................................................................. SP000813
Engine
QSB4.5 Engine ..................................................................................... SP001671
Drive Train
Transmission and Torque Converter .................................................... SP001575
Transmission Error Codes (ZF) ............................................................ SP001056
Axle ....................................................................................................... SP001576
Drive Shaft ............................................................................................ SP001577
Brake
Service Brake ....................................................................................... SP001578
Brake Supply Valve .............................................................................. SP001579
Parking Brake ....................................................................................... SP001580
Brake Pedal Valve ................................................................................ SP001581
Accumulator .......................................................................................... SP001582
Steering
Steering ................................................................................................ SP001583
Emergency Steering ............................................................................. SP001086
Table of Contents
Page II
Frame
Articulation Center ................................................................................ SP001610
Counterweight....................................................................................... SP000130
Tank
Oil Tank ................................................................................................ SP001585
Fuel Tank .............................................................................................. SP001586
Hydraulics
Cylinders ............................................................................................... SP001587
Main Pump............................................................................................ SP001588
Brake & Pilot Pump............................................................................... SP001591
Main Control Valve ............................................................................... SP001090
Cooling System..................................................................................... SP001589
Pilot System.......................................................................................... SP001590
Hydraulic Schematic DL160 ................................................................. SP001612
Electrical System
Air Conditioner ...................................................................................... SP001211
Electrical System .................................................................................. SP001592
Electrical Schematic DL160 .................................................................. SP001613
1Safety
SP001573
Page 1
Wheel Loader Safety
SP001573
WHEEL LOADER SAFETYSP001573
Wheel Loader
Safety
Edition 1
SP001573 Wheel Loader Safety
Page 2
MEMO
SP001573
Page 3
Wheel Loader Safety
Table of Contents
Wheel Loader Safety
Safety Precautions ............................................... 5
Applicable Models ................................................ 5
To the Operator of a Wheel Loader ...................... 6
General Safety Essentials .................................. 10
Location of Safety Labels ................................... 10
Unauthorized Modifications ................................ 11
General Hazard Information ............................... 11
Before Starting Engine ....................................... 19
Machine Operation ............................................. 23
Maintenance ....................................................... 31
Battery ................................................................ 40
Towing ................................................................ 42
Shipping and Transportation .............................. 43
SP001573 Wheel Loader Safety
Page 4
MEMO
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$120.99
The Doosan DL160 Wheel Loaders Workshop Service Repair and Troubleshooting Manual is a valuable resource for maintaining and repairing your equipment. It is useful for both professional mechanics and DIY enthusiasts. The manual provides detailed explanations of the DL160 Wheel Loader's technical specifications, operation principles, disassembly and reassembly, troubleshooting, maintenance standards, circuit diagrams, and hydraulic schematics.
Key features of the manual:
- Specifications: Complete understanding of the DL160 Wheel Loader's technical specifications.
- Operation Principle: Learn how the machine works and how to operate it efficiently.
- Disassembly and Reassembly: Step-by-step instructions for taking apart and reassembling the loader.
- Troubleshooting: Identify and resolve common issues with the help of troubleshooting techniques.
- Maintenance Standards: Follow the recommended maintenance procedures to keep your equipment in optimal condition.
- Circuit Diagram: Visualize the electrical circuits to better understand the machine's wiring and connections.
- Hydraulic Schematic: Gain insights into the hydraulic system and its components.
With this manual, you can confidently repair your Doosan DL160 Wheel Loader, ensuring it operates at its best. Say goodbye to costly repairs and downtime by following the correct procedures outlined in this comprehensive manual.
