K1010635E Shop Manual Copyright DOOSAN 2006 DOOSAN reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products. It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine's package. Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item. Shop Manual K1010635E Serial Number 5001 and Up DL400
Product Label Instructions Trim Out The Label Along The Lines And Insert Into Pocket On The Binder Spine DL400 Serial Number 5001 and Up Pub.No. K1010635E Pub. No. K1010635E
Table of Contents Page I 1Table of Contents Publication Request for Proposed Revision Safety Wheel Loader Safety ............................................................................ SP000095 Specifications Specification for DL400......................................................................... SP000096 General Maintenance General Maintenance Procedures ........................................................ SP000097 Standard Torques ................................................................................. SP000098 Drive Train Transmission and Torque Converter (ZF 4WG-260-4) ......................... SP000099 Transmission Error Codes (ZF) ............................................................ SP000100 Front Axle (ZF - MT-L 3105) ................................................................. SP000101 Rear Axle (ZF - MT-L 3095).................................................................. SP000107 Drive Shaft ............................................................................................ SP000119 Brake Service Brake ....................................................................................... SP000120 Brake Supply Valve .............................................................................. SP000121 Parking Brake ....................................................................................... SP000122 Brake Pedal Valve ................................................................................ SP000123 Accumulator .......................................................................................... SP000124 Steering Steering Unit ......................................................................................... SP000125 Flow Amplifier ....................................................................................... SP000126
Table of Contents Page II Cushion Valve....................................................................................... SP000127 Emergency Steering ............................................................................. SP000128 Frame Articulation Center ................................................................................ SP000129 Counterweight....................................................................................... SP000130 Tank Oil Tank ................................................................................................ SP000131 Fuel Tank .............................................................................................. SP000132 Hydraulics Main Control Valve ............................................................................... SP000144 Load Isolation System .......................................................................... SP000149 Cooling System..................................................................................... SP000154 Pilot System.......................................................................................... SP000159 Hydraulic Schematic (DL400) ............................................................... SP000168 Electrical System Air Conditioner ...................................................................................... SP000172 Electrical System .................................................................................. SP000173 Electrical Schematic (DL400) ............................................................... SP000235
1PUBLICATION REQUEST FOR PROPOSED REVISION In DOOSAN's continuing effort to provide the best customer satisfaction, we invite you to help us improve the manuals that you work with on a daily basis. This form is provided to give you a means of feedback to the publication department. Mail to: DOOSAN Infracore America Corporation 2905 Shawnee Industrial Way Suwanee, GA 30024 Attention: Publications COMPANY NAME: DATE: STREET ADDRESS: TELEPHONE: CITY: FAX: STATE / PROVINCE: COUNTRY: NAME: MACHINE MODEL: SERIAL NUMBER: MANUAL NUMBER: SHOP MANUAL SECTION NUMBER: PROPOSED DESCRIPTION OF CORRECTION AND/OR SUGGESTION: Use additional paper if needed. Please include copy of current manual pages for reference. Attach any photos or illustrations. If digital photos are available, E-mail them to Bill.Bernhardt@dhiac.com (If possible, use 1024 x 768 resolution.). HAS THIS BEEN DISCUSSED WITH A DOOSAN SERVICE REPRESENTATIVE: YES NO IF YES - WHO: (It is advised to discuss this with a DOOSAN service representative to ensure that the above correction is appropriate and valid.)
Doosan DL400 Wheel Loader Electrical Hydraulic Schematics Manual is a comprehensive electronic maintenance manual suitable for professional mechanics and DIY enthusiasts. This manual provides detailed electrical and hydraulic schematics essential for repair and maintenance tasks on the Doosan DL400 Wheel Loader.
Serial Number: 5001 and up
Electrical circuits publication number: FG004940
Hydraulic circuits publication number: FG004254
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader
Whether you are a professional mechanic or a DIY enthusiast, this manual is an indispensable resource for maintaining and repairing the Doosan DL400 Wheel Loader.