Case Mw24c Wheel Loader Illustrated Parts Catalog Manual IPL IPC -

*TM 5-3805-262-24P TECHNICAL MANUAL FIELD AND SUSTAINMENT MAINTENANCE REPAIR PARTS LIST AND SPECIAL TOOLS LIST (RPSTL) FOR LOADER, SCOOP TYPE, DED, 4 X 4, ARTICULATED FRAME STEER, 2-1/2 CUBIC YARD (J.I. CASE MODEL MW24C) (NSN 3805-01-150-4814) *Supersedes TM 5-3805-262-24P dated 30 July 1992, including all changes. DISTRIBUTION STATEMENT A - Approved for public release. Distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY DECEMBER 2008 only Left Blank.

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A/(B Blank) TM 5-3805-262-24P LIST OF EFFECTIVE PAGES/WORK PACKAGES - NOTE: This manual supersedes TM 5-3805-262-24P dated 30 July 1992, including all changes. Zero in the “Change No.” column indicates an original page or work package. Date of issue for the original manual is: Original .............. 19 December 2008 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL NUMBER OF WORK PACKAGES IS 3, CONSISTING OF THE FOLLOWING: Front Cover (2 pgs) . . . . . . . . . . . . . . . . 0 i thru vi (6 pgs) . . . . . . . . . . . . . . . . . . . . 0 WP 0001 (6 pgs) . . . . . . . . . . . . . . . . . . 0 WP 0002 (364 pgs) . . . . . . . . . . . . . . . . 0 WP 0003 (102 pgs) . . . . . . . . . . . . . . . . 0 Back Cover (2 pgs) . . . . . . . . . . . . . . . . 0

*TM 5-3805-262-24P i HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D.C., 19 December 2008 TECHNICAL MANUAL FIELD AND SUSTAINMENT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL) FOR LOADER, SCOOP TYPE, DED, 4 X 4, ARTICULATED FRAME STEER, 2-1/2 CUBIC YARD (J.I. CASE MODEL MW24C) (NSN 3805-01-150-4814) Current as of October 6, 2008 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this publication. If you find any errors, or if you would like to recommend any improvements to the procedures in this publication, please let us know. The preferred method is to submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms) through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is https://aeps.ria.army.mil. The DA Form 2028 is located under the Public Applications section in the AEPS Public Home Page. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, E-mail, or fax your comments or DA Form 2028 directly to the U.S. Army TACOM Life Cycle Management Command. The postal mail address is U.S. Army TACOM Life Cycle Management Command, ATTN: AMSTA-LC-LMPP/TECH PUBS, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The E-mail address is tacomlcmc.daform2028@us.army.mil. The fax number is DSN 793-0726 or Commercial (309) 782-0726. *Supersedes TM 5-3805-262-24P dated 30 July 1992 including all changes. DISTRIBUTION STATEMENT A - Approved for public release. Distribution is unlimited.

TM 5-3805-262-24P TABLE OF CONTENTS Illus/Fig WP/Page ii Repair Parts and Special Tools List (RPSTL) Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0001 Repair Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0002 GROUP 01 ENGINE ENGINE AND MOUNTING................................................................ 1 0002-3 CYLINDER BLOCK ASSEMBLY ....................................................... 2 0002-5 CYLINDER HEAD ............................................................................. 3 0002-7 CRANKSHAFT .................................................................................. 4 0002-9 FLYWHEEL AND HOUSING ............................................................. 5 0002-11 PISTON AND CONNECTING RODS ................................................ 6 0002-13 ROCKER ARMS AND VALVES ........................................................ 7 0002-15 TIMING GEAR COVER AND IDLER GEAR...................................... 8 0002-19 CAMSHAFT ....................................................................................... 9 0002-21 OIL PUMP ......................................................................................... 10 0002-23 OIL PAN ............................................................................................ 11 0002-25 OIL FILTER, DIPSTICK, COOLER, AND SAMPLING VALVE .......... 12 0002-27 MANIFOLDS...................................................................................... 13 0002-29 GROUP 03 FUEL SYSTEM FUEL INJECTOR LINES ................................................................... 14 0002-31 FUEL INJECTOR .............................................................................. 15 0002-33 FUEL INJECTION PUMP MOUNTING AND GEAR.......................... 16 0002-35 FUEL INJECTION PUMP .................................................................. 17 0002-37 FUEL INJECTION PUMP GOVERNOR ............................................ 18 0002-41 FUEL INJECTION PUMP FEEDPUMP ............................................. 19 0002-45 ELECTRIC FUEL PUMP LINES ........................................................ 20 0002-47 ELECTRIC FUEL PUMP ................................................................... 21 0002-49 AIR CLEANER................................................................................... 22 0002-51 FUEL TANK AND LINES ................................................................... 23 0002-53 FUEL FILTERS.................................................................................. 24 0002-55 COLD START KIT ............................................................................. 25 0002-57 ACCELERATOR................................................................................ 26 0002-59 GROUP 04 EXHAUST SYSTEM MUFFLER AND PIPE ........................................................................ 27 0002-61 GROUP 05 COOLING SYSTEM RADIATOR ........................................................................................ 28 0002-63 WATER MANIFOLD AND THERMOSTAT ........................................ 29 0002-65 WATER PUMP .................................................................................. 30 0002-67 FAN BLADE....................................................................................... 31 0002-69 GROUP 06 ELECTRICAL SYSTEM ALTERNATOR AND MOUNTING ..................................................... 32 0002-71 ALTERNATOR .................................................................................. 33 0002-73 STARTER AND MOUNTING............................................................. 34 0002-75

TM 5-3805-262-24P TABLE OF CONTENTS (Continued) Illus/Fig WP/Page iii STARTER .......................................................................................... 35 0002-77 LEFT HAND INSTRUMENT PANEL ................................................. 36 0002-81 RIGHT HAND INSTRUMENT PANEL ............................................... 37 0002-83 HOURMETER/TACHOMETER ......................................................... 38 0002-87 RETURN TO DIG AND BUCKET HEIGHT CIRCUITS...................... 39 0002-89 AUXILIARY STEERING ELECTRICAL SYSTEM ............................. 40 0002-91 FRONT FLOOD AND DRIVING LAMPS AND MOUNTING .............. 41 0002-95 REAR FLOOD LIGHTS ..................................................................... 42 0002-97 BLACKOUT DRIVING LAMP ............................................................ 43 0002-101 STOP AND TAIL LIGHT .................................................................... 44 0002-103 BLACKOUT STOP LIGHT-TAIL LIGHT ............................................ 45 0002-105 SENDING UNITS AND WARNING SWITCHES................................ 46 0002-107 BATTERIES,SLAVE RECEPTACLE, AND BATTERY DISCONNECT 47 0002-111 FRONT WIRING HARNESS ............................................................. 48 0002-113 REAR WIRING HARNESS ................................................................ 49 0002-115 BLACKOUT WIRING HARNESS ...................................................... 50 0002-117 CAB UPPER WIRING HARNESS ..................................................... 51 0002-119 CAB LOWER WIRING HARNESS .................................................... 52 0002-121 CAB CONSOLE WIRING HARNESS ................................................ 53 0002-123 GROUP 07 TRANSMISSION TRANSMISSION MOUNTING........................................................... 54 0002-125 TORQUE CONVERTER GROUP ..................................................... 55 0002-127 CONVERTER HOUSING .................................................................. 56 0002-129 TRANSMISSION GROUP ................................................................. 57 0002-131 TRANSMISSION CASE .................................................................... 58 0002-133 FORWARD CLUTCH AND PLANETARY ASSEMBLY ..................... 59 0002-135 REVERSE CLUTCH AND PLANETARY ASSEMBLY ...................... 60 0002-137 HIGH RANGE CLUTCH AND PLANETARY ASSEMBLY ................. 61 0002-139 OUTPUT SHAFT ............................................................................... 62 0002-141 CONTROL VALVE AND MOUNTING ............................................... 63 0002-143 TRANSMISSION CONTROL LINKAGE ............................................ 64 0002-145 CHARGING PUMP ............................................................................ 65 0002-149 FILTER AND LINES .......................................................................... 66 0002-151 TRANSMISSION COOLER LINES.................................................... 67 0002-153 GROUP 09 PROPELLER, PROPELLER SHAFTS, UNIVERSAL JOINTS, COUPLER AND CLAMP ASSEMBLIES FRONT DRIVE SHAFT ASSEMBLY ................................................. 68 0002-155 CENTER DRIVE SHAFT ASSEMBLY............................................... 69 0002-157 REAR DRIVE SHAFT ASSEMBLY ................................................... 70 0002-159 GROUP 10 FRONT AXLE FRONT AXLE ASSEMBLY AND MOUNTING .................................. 71 0002-161 FRONT AXLE DIFFERENTIAL CARRIER ASSEMBLY .................... 72 0002-163 FRONT AXLE PLANETARY ASSEMBLY ......................................... 73 0002-167

TM 5-3805-262-24P TABLE OF CONTENTS (Continued) Illus/Fig WP/Page iv GROUP 11 REAR AXLE REAR AXLE ASSEMBLY AND MOUNTING .................................... 74 0002-169 REAR AXLE DIFFERENTIAL CARRIER ASSEMBLY ..................... 75 0002-171 REAR AXLE PLANETARY ASSEMBLY ........................................... 76 0002-175 GROUP 12 BRAKES PARKING BRAKE SYSTEM ............................................................ 77 0002-177 PARKING BRAKE ............................................................................ 78 0002-179 SERVICE BRAKES .......................................................................... 79 0002-181 HYDRAULIC BRAKE SYSTEM HOSES, LINES, AND FITTINGS ... 80 0002-183 SERVICE BRAKE CALIPER ............................................................. 81 0002-185 BRAKE HYDRAULIC RESERVOIR .................................................. 82 0002-187 AIR BRAKE SYSTEM HOSES, LINES, AND FITTINGS................... 83 0002-189 BRAKE ACTUATOR.......................................................................... 84 0002-193 BRAKE TREADLE AND VALVE ASSEMBLY ................................... 85 0002-195 AIR RESERVOIR .............................................................................. 86 0002-197 DOUBLE CHECK VALVE AND STOP LIGHT SWITCH ................... 87 0002-199 PRESSURE PROTECTION VALVE.................................................. 88 0002-201 AIR COMPRESSOR ASSEMBLY ..................................................... 89 0002-203 GOVERNOR ASSEMBLY ................................................................. 90 0002-207 AIR COMPRESSOR HOSES, LINES, FITTINGS, AND ALCOHOL EVAPORATOR ............................................................................... 91 0002-211 GROUP 13 WHEELS AND TRACKS WHEEL AND TIRE ASSEMBLY........................................................ 92 0002-215 GROUP 14 STEERING STEERING WHEEL .......................................................................... 93 0002-217 STEERING GEAR AND STEERING COLUMN MOUNTING ............ 94 0002-219 STEERING GEAR AND STEERING COLUMN ................................ 95 0002-221 AUXILIARY/EMERGENCY STEERING PUMP, MOTOR AND MOUNTING .................................................................................... 96 0002-223 AUXILIARY STEERING MOTOR ...................................................... 97 0002-225 STEERING SYSTEM HOSES, LINES, AND FITTINGS ................... 98 0002-227 AUXILIARY STEERING SYSTEM HOSES, LINES, AND FITTINGS 99 0002-229 HYDRAULIC OIL COOLER ............................................................... 100 0002-231 STEERING HYDRAULIC FILTER AND MOUNTING ........................ 101 0002-233 STEERING CYLINDER ASSEMBLIES AND MOUNTING ................ 102 0002-235 FLOW CONTROL VALVE ................................................................. 103 0002-237 GROUP 15 FRAME,TOWING ATTACHMENTS, DRAWBARS, AND ARTICULATION SYSTEM FRONT CHASSIS ASSEMBLY ......................................................... 104 0002-239 CHASSIS SPINDLE ASSEMBLY ...................................................... 105 0002-241 REAR CHASSIS ASSEMBLY ........................................................... 106 0002-243

TM 5-3805-262-24P TABLE OF CONTENTS (Continued) Illus/Fig WP/Page v GROUP 18 BODY, CAB, HOOD, AND HULL ENGINE HOOD AND GUARD ASSEMBLY ...................................... 107 0002-245 CAB MOUNTING............................................................................... 108 0002-247 CAB NOISE REDUCTION PADS ...................................................... 109 0002-249 FENDERS, CAB GLASS, AND MOLDINGS ..................................... 110 0002-253 CAB LATCHES.................................................................................. 111 0002-255 CAB DOORS .................................................................................... 112 0002-257 OPERATOR'S SEAT AND SEAT SUPPORT ................................... 113 0002-261 GROUP 22 BODY, CHASSIS, AND HULL ACCESSORY ITEMS OUTSIDE MIRRORS ........................................................................ 114 0002-263 CAB INSIDE MIRROR....................................................................... 115 0002-265 CAB DOME LIGHT ............................................................................ 116 0002-267 WINDSHIELD WIPER MOUNTING................................................... 117 0002-269 WINDSHIELD WIPER MOTOR ......................................................... 118 0002-271 WINDSHIELD DEFROSTER ASSEMBLY ....................................... 119 0002-273 CAB FAN ASSEMBLY....................................................................... 120 0002-275 WINDSHIELD WASHER ................................................................... 121 0002-277 AIR HORN VALVE ASSEMBLY ........................................................ 122 0002-279 AIR HORN ASSEMBLY..................................................................... 123 0002-281 CAB HEATER SYSTEM .................................................................... 124 0002-283 DATA AND INSTRUCTION PLATES ................................................ 125 0002-289 GROUP 24 HYDRAULIC AND FLUID SYSTEMS HYDRAULIC PUMP AND MOUNTING ............................................. 126 0002-291 CONTROL VALVE AND MOUNTING ............................................... 127 0002-293 LOAD CHECK VALVE....................................................................... 128 0002-295 CIRCUIT RELIEF VALVE .................................................................. 129 0002-297 MAIN RELIEF VALVE ....................................................................... 130 0002-299 CLAM SPOOL ................................................................................... 131 0002-301 TILT SPOOL ...................................................................................... 132 0002-303 LIFT SPOOL ...................................................................................... 133 0002-305 LOAD CHECK VALVE....................................................................... 134 0002-307 HYDRAULIC CONTROL LEVERS AND LINKAGES ........................ 135 0002-309 HYDRAULIC TILT CYLINDER AND MOUNTING ............................ 136 0002-311 RETURN-TO-DIG CONTROL ........................................................... 137 0002-313 HEIGHT CONTROL .......................................................................... 138 0002-315 HOSES, LINES, AND FITTINGS - HYDRAULIC PUMP TO CONTROL VALVE .......................................................................... 139 0002-317 HOSES, LINES, AND FITTINGS - HYDRAULIC PUMP TO RESERVOIR ................................................................................... 140 0002-319 HOSES, LINES, AND FITTINGS - BUCKET TILT CYLINDERS TO HYDRAULIC CONTROL VALVE .............................................. 141 0002-321 HOSES, LINES, AND FITTINGS - LIFT CYLINDERS TO CONTROL VALVE ............................................................................................ 142 0002-323

TM 5-3805-262-24P TABLE OF CONTENTS (Continued) Illus/Fig WP/Page vi HOSES, LINES, AND FITTINGS - CONTROL VALVE TO LOADER BUCKET ASSEMBLY ..................................................................... 143 0002-325 HOSES, LINES, AND FITTINGS - LOADER BUCKET ASSEMBLY..................................................................................... 144 0002-329 HYDRAULIC LIFT CYLINDERS AND MOUNTINGS ........................ 145 0002-331 BUCKET CLAMSHELL CYLINDERS AND MOUNTING ................... 146 0002-335 HYDRAULIC FILTER AND HOSES, LINES, AND FITTINGS ........... 147 0002-339 HYDRAULIC RESERVOIR................................................................ 148 0002-341 GROUP 42 ELECTRICAL EQUIPMENT BACKUP ALARM .............................................................................. 149 0002-343 TURN SIGNALS ................................................................................ 150 0002-345 GROUP 74 CRANES, SHOVELS AND EARTH-MOVING EQUIPMENT COMPONENTS BUCKET LIFT ARMS AND PIVOT .................................................... 151 0002-347 LOADER BUCKET ASSEMBLY ........................................................ 152 0002-351 GROUP 91 CHEMICAL, BIOLOGICAL, AND RADIOLOGICAL (CBR) EQUIPMENT DECONTAMINATION BRACKET ASSEMBLY FOR PORTABLE M13 DECONTAMINATION APPARATUS ...................................... 153 0002-355 GROUP 94 KITS KITS................................................................................................... KITS 0002-357 GROUP 95 GENERAL USE STANDARDIZED PARTS BULK ................................................................................................. BULK 0002-363 CROSS-REFERENCE INDEXES................................................................................................................. 0003 N S N I N D E X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 0 0 4 - 2 P / N I N D E X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0 0 0 4 - 1 0

Case Mw24c Wheel Loader Illustrated Parts Catalog Manual IPL IPC -

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