Case SR130/SR160 Alpha Series Skid Steer Loader OEM Service & Repair Manual

Part number 47712039 English April 2014 Replaces part number 47465734 SERVICE MANUAL SR130 SR160 Tier 4B (final) Alpha Series Skid Steer Loader SR130 PIN NDM442151 and above SR160 PIN NDM477801 and above

Link Product / Engine Product Market Product Engine SR130 TIER 4 [NDM442151 - ] North America N844L-F-36SL SR160 TIER 4 [NDM477801 - ] North America N844LT-F-45SL 47712039 29/04/2014

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.414] Fan and drive ...................................................................... 10.2 [10.501] Exhaust Gas Recirculation (EGR) - Diesel Particulate Filter (DPF) exhaust treatment .................................................................................... 10.3 Front axle system ....................................................................... 25 [25.450] Chain drive system ................................................................. 25.1 Rear axle system ........................................................................ 27 [27.650] Chain drive system ................................................................ 27.1 Hydrostatic drive ......................................................................... 29 [29.202] Hydrostatic transmission ........................................................... 29.1 [29.200] Mechanical control ................................................................. 29.2 [29.218] Pump and motor components ...................................................... 29.3 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems .................................................................. 35.1 [35.104] Fixed displacement pump .......................................................... 35.2 [35.128] Auxiliary hydraulic function control ................................................. 35.3 [35.300] Reservoir, cooler, and ﬁlters........................................................ 35.4 [35.350] Safety and main relief valves ...................................................... 35.5 [35.359] Main control valve .................................................................. 35.6 [35.701] Front loader arm hydraulic system ................................................. 35.7 [35.723] Front loader bucket hydraulic system .............................................. 35.8 [35.724] Front loader hydraulic system control .............................................. 35.9 47712039 29/04/2014

[35.734] Tool quick coupler hydraulic system ............................................. 35.10 Frames and ballasting ................................................................. 39 [39.140] Ballasts and supports .............................................................. 39.1 Wheels ...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels ........................................................................ 44.2 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning ..................................................................... 50.2 Electrical systems ....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.010] Fuel injection system ............................................................... 55.2 [55.011] Fuel tank system ................................................................... 55.3 [55.012] Engine cooling system ............................................................. 55.4 [55.014] Engine intake and exhaust system................................................. 55.5 [55.015] Engine control system.............................................................. 55.6 [55.019] Hydrostatic drive control system ................................................... 55.7 [55.031] Parking brake electrical system .................................................... 55.8 [55.036] Hydraulic system control ........................................................... 55.9 [55.100] Harnesses and connectors ....................................................... 55.10 [55.302] Battery............................................................................ 55.11 [55.404] External lighting .................................................................. 55.12 [55.512] Cab controls ...................................................................... 55.13 [55.525] Cab engine controls .............................................................. 55.14 [55.640] Electronic modules ............................................................... 55.15 [55.DTC] FAULT CODES .................................................................. 55.16 Front loader and bucket ............................................................... 82 [82.100] Arm ................................................................................. 82.1 47712039 29/04/2014

[82.300] Bucket .............................................................................. 82.2 Platform, cab, bodywork, and decals ............................................. 90 [90.154] Cab doors and hatches ............................................................ 90.1 47712039 29/04/2014

47712039 29/04/2014

INTRODUCTION 47712039 29/04/2014 1

Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ................................ 3 Safety rules (*) .................................................................................. 4 Safety rules - Personal safety (*) ............................................................... 5 Safety rules - Ecology and the environment (*) ................................................. 6 Safety rules (*) .................................................................................. 7 Torque - Minimum tightening torques for normal assembly (*) ................................. 8 Torque - Standard torque data for hydraulics (*) .............................................. 13 Basic instructions - Shop and assembly (*) ................................................... 15 Hydraulic contamination – Contamination (*) ................................................. 17 General specification - Left-hand instrument cluster (*) ...................................... 18 General specification - Electronic Instrument Cluster (EIC) (*) ............................... 20 General specification - Advanced Instrument Cluster (AIC) (*) ............................... 25 General specification - Biodiesel fuels (*) ..................................................... 30 Capacities ..................................................................................... 33 Product identification (*) ...................................................................... 34 Product identification (*) ...................................................................... 36 (*) See content for specific models 47712039 29/04/2014 2

INTRODUCTION Foreword - Important notice regarding equipment servicing SR130 NA SR160 NA All repair and maintenance work listed in this manual must be carried out only by qualiﬁed dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modiﬁcations of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks. 47712039 29/04/2014 3

INTRODUCTION Safety rules SR130 NA SR160 NA Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 47712039 29/04/2014 4

Case SR130/SR160 Alpha Series Skid Steer Loader OEM Service & Repair Manual

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