Model T190 Track Steer Loader Operation and Maintanance Manual

U.S. Publication 6904144 (12-05) Revised (5-06) (2) OPERATOR SAFETY WARNINGS Operator must have instructions before running the machine. Untrained operators can cause injury or death. Safety Alert Symbol: This symbol with a warning statement, means: "Warning, be alert! Your safety is involved!" Carefully read the message that follows. Never use the loader without instructions. See machine signs (decals), Operation & Maintenance Manual, and Operator’s Handbook. Always use the seat bar and fasten seat belt snugly. Always keep feet on the foot pedals or foot rest when operating loader. Never use loader without operator cab with ROPS and FOPS approval. Fasten your seat belt. Never use loader as man lift or elevating device for personnel. Do not use loader in atmosphere with explosive dust, explosive gas, or where exhaust can contact flammable material. Never carry riders. Keep bystanders away from work area. Always carry bucket or attachments as low as possible. Do not travel or turn with lift arms up. Load, unload, and turn on flat level ground. Never exceed Rated Operating Capacity. Never leave loader with engine running or with lift arms up. To park, engage parking brake and put attachment flat on the ground. Never modify equipment. Use only attachments approved by Bobcat Company for this model loader. SAFETY EQUIPMENT The Bobcat Loader must be equipped with safety items necessary for each job. Ask your dealer about attachments and accessories. 1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle. 2. SEAT BAR: When up, it must lock the loader controls. 3. OPERATOR CAB (ROPS and FOPS): It must be on the loader with all fasteners tight. 4. HANDBOOK: Must be in the cab. 5. SAFETY SIGNS (DECALS): Replace if damaged. 6. SAFETY TREADS: Replace if damaged. 7. GRAB HANDLES: Replace if damaged. 8. LIFT ARM SUPPORT DEVICE: Replace if damaged. 9. PARKING BRAKE 10. BOBCAT INTERLOCK CONTROL SYSTEM (BICS) OSW12-0805 WARNING CORRECT B-10731A B-15570 CORRECT B-15953 WRONG B-15962 WRONG B-15968 WRONG B-15952 WRONG B-15970 WRONG B-15948 WRONG B-15957 WRONG B-15969 WRONG W-2001-1285

T190 Compact Track Loader I Operation & Maintenance Manual CONTENTS REFERENCE INFORMATION Write the correct information for YOUR Bobcat Loader in the spaces below. Always use these numbers when referring to your Bobcat Loader. Bobcat Europe Drève Richelle 167 B-1410 WATERLOO Belgium FOREWORD ..............................................................................................III SAFETY .................................................................................................... XI OPERATING INSTRUCTIONS ....................................................................1 PREVENTIVE MAINTENANCE ................................................................61 SYSTEM SETUP & ANALYSIS ...............................................................107 SPECIFICATIONS ...................................................................................119 Loader Serial Number Engine Serial Number NOTES: YOUR BOBCAT DEALER: ADDRESS: PHONE: FOREWORD SAFETY OPERATING INSTRUCTIONS PREVENTIVE MAINTENANCE SYSTEM SETUP & ANALYSIS SPECIFICATIONS

T190 Compact Track Loader Operation & Maintenance Manual II

T190 Compact Track Loader III Operation & Maintenance Manual FOREWORD This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and maintenance of the Bobcat Loader. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat dealer. BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED ................................. V DELIVERY REPORT ................................................................................. VI FEATURES, ACCESSORIES AND ATTACHMENTS .............................. VIII Attachments ......................................................................................... IX Buckets Available ................................................................................. IX Options and Accessories ................................................................... VIII Special Applications Kit ......................................................................... X Special Applications Kit Inspection And Maintenance .......................... X Standard Items................................................................................... VIII LOADER IDENTIFICATION...................................................................... VII MOTOR OIL................................................................................................ V REGULAR MAINTENANCE ITEMS ........................................................... V SERIAL NUMBER LOCATIONS ................................................................ VI Engine Serial Number .......................................................................... VI Loader Serial Number .......................................................................... VI & ANALYSIS FOREWORD

T190 Compact Track Loader Operation & Maintenance Manual IV

T190 Compact Track Loader V Operation & Maintenance Manual BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED ISO 9001:2000 is an international standard that controls the processes and procedures which we use to design, develop, manufacture and distribute Bobcat products. British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance with the ISO 9001:2000 standard. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001:2000. Only certified assessors, like BSI, can grant registrations. ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed. REGULAR MAINTENANCE ITEMS MOTOR OIL ENGINE OIL FILTER (6 Pack) 6675517 HYDROSTATIC FILTER, In-Line 6661022 FUEL FILTER 6667352 BATTERY 6674687 AIR FILTER, Outer 6598492 FLUID, Hydraulic / Hydrostatic 6903117 - (9,5 L) 6903118 - (19 L) 6903119 - (208 L) AIR FILTER, Inner 6598362 COOLANT PRESSURE CAP 6733429 HYDROSTATIC FILTER 6661248 PROPYLENE GLYCOL Premixed - 6724094 Concentrate - 6724354 6903105 - SAE 15W40 CE/SG (12 L) 6903106 - SAE 15W40 CE/SG (3,8 L) 6903107 - SAE 10W30 CE/SG (12 L) 6903108 - SAE 10W30 CE/SG (3,8 L) 6903109 - SAE 30W CE/SG (12 L) 6903110 - SAE 30W CE/SG (3,8 L) 6903113 - SAE 15W40 CE/SG (9,5 L) 6903111 - SAE 30W CE/SG (9,5 L) 6903112 - SAE 10W30 CE / SG (9,5 L)

T190 Compact Track Loader Operation & Maintenance Manual VI SERIAL NUMBER LOCATIONS Always use the serial number of the loader when requesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation. Figure 1 Loader Serial Number The loader serial number plate is located on the outside of the loader frame [Figure 1]. Explanation of loader Serial Number: 1. The four digit Model / Engine Combination Module number identifies the model number and engine combination. 2. The five digit Production Sequence Number identifies the order which the loader is produced. Engine Serial Number Figure 2 The engine serial number is located on the side of the engine [Figure 2] above the oil filter. DELIVERY REPORT Figure 3 The delivery report must be filled out by the dealer and signed by the owner or operator when the Bobcat Loader is delivered. An explanation of the form must be given to the owner. Make sure it is filled out completely [Figure 3]. P-21827A XXXX XXXXX Module 2. - Production Sequence (Series) Module 1. - Model / Engine Combination P-48002 B-16315

T190 Compact Track Loader VII Operation & Maintenance Manual LOADER IDENTIFICATION ▼ OPTIONAL OR FIELD ACCESSORY (Not Standard Equipment) † BUCKET - Several different buckets and other attachments are available from the Bobcat Loader. ● ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure per SAE and ISO 3449, Level I. Level II is available. The Bobcat Loader is base-equipped with a standard operator cab as shown. Extra insulated cab is available as an option (Reduced noise level). OPERATOR SEAT WITH SEAT BELT ▼ REAR AUXILIARY QUICK COUPLERS STABILIZER ROD FRONT AUXILIARY QUICK COUPLERS SAFETY TREAD BUCKET STEPS SEAT BAR GRAB HANDLES STEERING LEVER TILT CYLINDER † BUCKET B-15984A ● OPERATOR CAB (ROPS & FOPS) LIFT ARM LIFT CYLINDER LIFT ARM SUPPORT DEVICE TRACKS REAR DOOR REAR LIGHT REAR WINDOW LIFT ARM LINK REAR GRILL TAIL LIGHT B-15985A FRONT LIGHTS

T190 Compact Track Loader Operation & Maintenance Manual VIII FEATURES, ACCESSORIES AND ATTACHMENTS Standard Items Model T190 Bobcat Loaders are equipped with the following standard items: • Adjustable cushion seat • Automatically activated glow-plugs • Auxiliary hydraulics: variable flow / maximum flow • Bobcat Interlock Control System (BICS) • Bob-Tach™ frame • CE certification • Deluxe operator cab* Includes interior cab foam, side, top and rear windows, Deluxe wire harness, dome light, and electrical power port • Front door w / windshield wiper • Electrically activated proportional front auxiliary hydraulics • Engine / hydraulics system shutdown • Hydraulic bucket positioning (including ON / OFF switch) • Instrumentation • Lift arm support • Operating lights, front and rear • Parking brake • Seat bar • Seat belt • Tracks - rubber - 320 mm • Turbo-charger with approved spark arrestor • Warranty: 12 months or 2000 hours * Roll Over Protective Structure (ROPS) - meets requirements of SAE-J1040 and ISO 3471; Falling Object Protective Structure (FOPS) - meets requirements of SAE-J1043 and ISO 3449, Level I Options and Accessories Below is a list of some equipment available from your Bobcat Loader dealer as Dealer and / or Factory Installed Accessories and Factory Installed Options. See your Bobcat dealer for other available options, accessories and attachments. • Dealer Installed Accessories • 7-pin attachment control kit (standard with T190H) • Back up alarm kit • Cab enclosure kit • Deluxe instrument panel • Door sensor kit • FOPS kit ** • Four-point lift kit • Fresh air heater kit • Front door kit • Fuel cap locking kit • Operator cab, CE, enclosure kit • Plumbing kit for fresh air heater • Power Bob-Tach™ kit • Rear auxiliary hydraulic kit • Replacement Bob-Tach™ • Replacement operator cab structure • Single-point lift kit • Special applications kit • Factory Options • Advanced Control System (ACS) • Advanced Hand Controls (AHC) • Air conditioning • Cab enclosure with heat • Deluxe instrument panel • Power Bob-Tach™ ** Falling Objects Protective Structure (FOPS) - meets requirements of SAE-J1043 and ISO 3449, Level II Specifications subject to change without notice.

Model T190 Track Steer Loader Operation and Maintanance Manual

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