ASV POSI-TRACK 4810 Operations Manual

8/17/2016 Operation and Maintenance Manual 4810 SN All English All Language: Geographic Region: Serial Number Range: This manual is complements of TrackLoaderParts.com The world's best source for ASV parts. Track Loader Parts 6543 Chupp Road Atlanta, Georgia 30058 USA (800)616-8156

POSI-TRACK 4810 PAGE 2 ASV, INC. 1 YEAR, UNLIMITED HOUR WARRANTY T he WARRANTY herein set forth applies solely to the POSI-TRACK 4810 manufactured by ASV, INC. and is in lieu of all other warranties, expressed or implied. No person, agent, or dealer is authorized or empowered to give any other warranty or to assume any other liability on behalf of ASV, INC. The WARRANTY is limited to the original purchaser only. No warranty is transferable to any subsequent owner. ASV, INC. warrants the POSI-TRACK 4810 against defects in material and workmanship under normal use and service for a period of ONE YEAR with unlimited hours, from the date of delivery, and will repair or replace any part that our examination reveals to be defec- tive in material or workmanship. The WARRANTY does not include transportation costs, clean up, or consequential damages. (A) Only Original Equipment Manufacture parts are covered by this WARRANTY. (B) Wear Items are not warranted against normal use. (C) The Caterpillar Engine is separate from ASV, INC.’s WARRANTY. ASV, INC. reserves the right to inspect the equipment prior to any decision involving a warranty claim. In no case shall ASV, INC. grant a remedy that exceeds the purchase price of the component or part. ASV, INC. reserves the right to make design changes without incurring any obligation to make such changes to previously manufactured equipment. This WARRANTY does not ap- ply to damage caused by misuse, abuse, neglect, or improper adjustment, accident, or improper application. Any repairs or alterations made to the equipment without authorization from ASV, INC. will void this WARRANTY. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY ASV, INC. EXPRESSED OR IMPLIED, STATUTORY, BY OPERATION OR LAW, OR OTHER- WISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR- POSE. ASV, INC. DISCLAIMS LIABILITY FOR INDIRECT, INCIDENTAL, OR CON- SEQUENTIAL DAMAGES OF ANY KIND. WARRANTY

POSI-TRACK 4810 PAGE 3 ASV, INC. GROSS VEHICLE WEIGHT The GVW (Gross Vehicle Weight) of the POSI-TRACK 4810 should not exceed 12,500 lbs. This weight includes any accessories, attachments, or material being carried. Exceeding the 12,500 lb. GVW will void the WARRANTY. MODIFICATIONS Any modifications made to the vehicle can affect the WARRANTY. Before any modifications are made, have your dealer contact ASV, INC. for written approval. Modifications include, but are not limited to: additional hydraulic plumbing, alternative attachment mounting, welding to the frame or roll cage, welding to the undercarriage, track modification, etc. ATTACHMENTS Attachment use can also affect the WARRANTY. The attachment should be sized correctly for the vehicle’s operating capacity and hydraulic system. An attachment that cannot accept the machines hydraulic flow and pressure can create extreme heat and cause failures to the vehicle’s hydraulic system. An attachment which is oversized for the vehicle’s carrying capacity, can cause premature failure to the vehicle’s mounting system, frame, undercarriage, axles, bearings, etc. When determining the weight of the attachment the following items must be considered: the distance the mounted attachment is extended from the vehicle and the weight of the attachment’s load. Refer to page 19 for operating capacity limits. WARRANTY LIMITATIONS

POSI-TRACK 4810 PAGE 4 ASV, INC. TABLE OF CONTENTS WARRANTY ...................................................................................................................................................................................... 2 WARRANTY LIMITATIONS ............................................................................................................................................................ 3 FOREWORD....................................................................................................................................................................................... 5 SECTION 1 - SPECIFICATIONS GENERAL .......................................................................................................................................................................................... 6 ENGINE .............................................................................................................................................................................................. 6 TRACKS ............................................................................................................................................................................................. 6 FINAL DRIVE .................................................................................................................................................................................... 7 CAPACITIES ...................................................................................................................................................................................... 7 LOADER ASSEMBLY ....................................................................................................................................................................... 8 ELECTRICAL..................................................................................................................................................................................... 8 SECTION 2 – GENERAL SAFETY ................................................................................................................................. 9,10 SECTION 3 – GENERAL OPERATION MAIN CONTROL CONSOLE DEFINITIONS .................................................................................................................................. 11 ELECTRICAL CONSOLE DEFINITIONS ........................................................................................................................................ 12,13 OPERATING INSTRUCTIONS ......................................................................................................................................................... 14,15 HYDROSTATIC DRIVE .................................................................................................................................................................... 16 LOADER VALVE CONTROL ........................................................................................................................................................... 17 LOADER LOCK OUTS ...................................................................................................................................................................... 17,18 OPERATING CAPACITY .................................................................................................................................................................. 19 MOVING DIRT .................................................................................................................................................................................. 20 SIDE HILLING ................................................................................................................................................................................... 21 PRE START CHECK LIST ................................................................................................................................................................ 22 STARTING INSTRUCTIONS ............................................................................................................................................................ 22 SHUTTING ENGINE OFF ................................................................................................................................................................ 22 SECTION 4 – GENERAL MAINTENANCE BREAK IN PROCEDURES................................................................................................................................................................ 23,24 MAINTENANCE SCHEDULE .......................................................................................................................................................... 25 GREASE POINTS ............................................................................................................................................................................... 26 ENGINE OIL AND FILTER CHANGE ............................................................................................................................................. 27 HYDRAULIC OIL AND FILTER CHANGE ..................................................................................................................................... 28 PRIMING THE FUEL SYSTEM ........................................................................................................................................................ 29 TRACK TENSION.............................................................................................................................................................................. 30 PLANETARY OIL CHANGE ............................................................................................................................................................ 31,32 RADIATOR AND OIL COOLER ....................................................................................................................................................... 33 AIR CLEANER ................................................................................................................................................................................... 34 CHANGING FUEL FILTER............................................................................................................................................................... 35 SECTION 5 – SERVICE TRACK REMOVAL ........................................................................................................................................................................... 36,37 TRACK INSTALLATION .................................................................................................................................................................. 38,39 BOGIE CARRIAGE REMOVAL ....................................................................................................................................................... 40 WHEEL TUBE REMOVAL ............................................................................................................................................................... 40 WHEEL REPLACEMENT ................................................................................................................................................................. 41 END TUBE REMOVAL ..................................................................................................................................................................... 41 SPROCKET REMOVAL .................................................................................................................................................................... 42 CHECKING PRESSURES .................................................................................................................................................................. 43 SECTION 6 - TROUBLE SHOOTING GENERAL .......................................................................................................................................................................................... 54-47 SERVICE LOG........................................................................................................................................................................... 48,49 NOTES ............................................................................................................................................................................................ 50-52

POSI-TRACK 4810 PAGE 5 ASV, INC. This manual contains operation, maintenance, service and trouble shooting information for the POSI-TRACK 4810. It is designed to aid and instruct operators and service personnel in the safe operation and normal maintenance of the vehicle. This manual is divided into six sections. The sections cover specifications, general safety, general operation, general maintenance, service and trouble shooting. By studying this manual, operators and service personnel will become more familiar with the construction, operation and normal maintenance of the vehicle. As operators and service personnel become more efficient in operation and maintenance, they will save time and become more productive. Throughout this manual the words WARNING, CAUTION, and NOTE are used to empha- size certain information. The word WARNING is used to identify personal safety information. The information should be read carefully and understood. Failure to heed warnings could result in bodily injury. The word CAUTION is used to identify possible damage to the vehicle or components. Failure to follow the suggested procedures will probably result in damage to the vehicle. The word NOTE identifies supplementary information worthy of particular attention. At the time of publication of this manual, all information, photographs, and illustrations are technically correct. Since ASV, INC. is constantly improving and refining its products, no retroactive obligation is incurred. PRODUCT IDENTIFICATION NUMBERS (PIN) The POSI-TRACK PIN is located on the side of the control console. Always provide the PIN when contacting the dealer about parts, service, warranty, or accessories. No warranty claims will be processed if the PIN number is not given. FOREWORD

POSI-TRACK 4810 PAGE 6 ASV, INC. GENERAL Height Width Length Ground Clearance Weight (Without Loader) Weight (With Loader) Top Speed Ground Pressure w/Zero Track Penetration Square Inches of Track on the Ground ENGINE Model Type Displacement Gross Horsepower Peak Torque TRACK SPECIFICATIONS Width Length Weight P 82.5" 69" 114.75" 16" 7,500 lbs. 8,640 lbs. 6 mph 3 psi (With Loader) 2826 sq. in. P Caterpillar 3054T Diesel, Liquid Cooled, In-Line 4 Cylinder 4 liter 105 hp at 2,400 rpm 284 ft.-lb. P 18" 220" 265 lbs. SPECIFICATIONS SECTION 1 TRACK CONSTRUCTION Molded Rubber with Kevlar™ reinforcement, no steel in track, 2 rows of internal drive lugs.

POSI-TRACK 4810 PAGE 7 ASV, INC. POSITIVE DRIVE Self-Cleaning Internal Drive Sprocket drives the track via two rows of molded rubber drive lugs on interior of track. 24 roller pins per sprocket, 110 molded drive lugs per track. UNDERCARRIAGE Type Number of contact points Lubrication TRANSMISSION & FINAL DRIVE Drive Pumps Drive Motors Final Drive AUXILIARY PUMPS Low Flow at full engine rpm High Flow at full engine rpm Pressure (Low Flow) Pressure (High Flow) CAPACITIES Fuel Tank Hydraulic Reservoir Engine Oil w/filter P MTSS 48 Sealed, oil bath bearings P Sundstrand, tandem variable displacement Eaton Model , 2.48 cu. In. Planetary gear box P 19 gallons per minute max. 30 gallons per minute max. 2,950 psi 3,200 psi P 25 gal. 28 gal. 8 qt. SPECIFICATIONS

POSI-TRACK 4810 PAGE 8 ASV, INC. LOADER ASSEMBLY Operating Capacity (SAE J818, Skid-Steer) Operating Capacity (SAE J818, Track Loader) Lift height to hinge pin Quick-Attach OPERATOR’S COMPARTMENT Protection system Seat Controls INSTRUMENTATION Standard instruments include: ELECTRICAL SYSTEM Lights Battery Alternator ADDITIONAL FEATURES Cooling package Environmental Attachment receptacle Hydraulic filter compartment Battery compartment P 2,950 lbs. 2,065 lbs. 114" 2 pin, universal skid steer type P ROPS/FOPS approved Reversible, operator presence switch Hand controls for drive and loader/bucket P Fuel, engine RPM, water temp., hour meter, engine oil pressure, amp meter, hot hydraulic, oil light, replace filter lights P 2 front, 2 rear 12 volt, 950 CCA 65 amp P Swing-out radiator and oil cooler Pumps mounted inside reservoir to minimize potential oil leaks from reaching the ground Dozer blade, 3-point hitch, and backhoe can be mounted to the frame of the POSI-TRACK. Hydraulic filters housed on a manifold Easy access to battery ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION. SPECIFICATIONS

POSI-TRACK 4810 PAGE 9 ASV, INC. SECTION 2 GENERAL SAFETY NEVER attempt to start the machine without sitting in the seat with the seat belt fastened. ALWAYS wear your seat belt when operating the POSI-TRACK. ALWAYS drive with the loader in the lowest possible position. Traveling with the loader raised causes the center of gravity (CG) to be raised, which increases the possibility of roll over in any direction. USE EXTREME CAUTION and common sense when traveling on inclines. Avoid sudden stops, excessive speed, and avoid obstacles. Sudden shifts in CG could cause roll over. NEVER use the POSI-TRACK to transport personnel. Never let anyone ride on the vehicle or in the bucket. ALWAYS shut the engine off when adding fuel, oil, or water to the engine. Always shut the engine off when cleaning the radiator and oil cooler or when doing any maintenance or adjustments. NEVER get out of the vehicle when an attachment is running.

POSI-TRACK 4810 PAGE 10 ASV, INC. NEVER get in or out of the operator’s seat with the loader in the raised position, unless the loader lock out pins are engaged. Lower the loader all the way down before getting out of the vehicle. Always step over the attachment when getting in or out of the vehicle – NEVER UNDER IT. THE SIDE SCREENS MUST be installed when the loader is attached to the vehicle. Fail- ure to install side screens could result in serious injury or death to the operator. ALWAYS use caution when carrying a load. Sudden stops can cause roll over. ALWAYS make sure all levers are in neutral before starting the engine. BECOME FAMILIAR with all controls and WARNING decals before operating the vehicle. NEVER allow an unqualified person to operate the POSI-TRACK. Anyone operating the vehicle must read and understand the operator’s manual. NEVER operate the POSI-TRACK on any fro- zen body of water. Ice can be very dangerous and unpredictable. THINK SAFETY FIRST GENERAL SAFETY

ASV POSI-TRACK 4810 Operations Manual

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