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PARTS MANUAL
PART #0310-658
4810
POSI-TRACK
TABLE OF CONTENTS
SEAT ASSEMBLY–------------------------------------------2
ROLLCAGE ASSEMBLY–--------------------------------------4
FUEL TANK ASSEMBLY---–----------------------------------6
TOWER W/FILTERS ASSEMBLY--------------------------------8
TOWER W/BATTERY ASSEMBLY-------------------------------10
HYDRAULIC CONSOLE ASSEMBLY-----------------------------12
STEERING CONSOLE ASSEMBLY------------------------------14
TRANSMISSION LINKAGE-----------------------------------16
HYDRAULICS: HIGH FLOW VALVE----------------------------18
HYDRAULICS: NEUTRAL LOCK & CHARGE RELIEF---------------20
HYDRAULICS: TRANSMISSION & GEAR PUMPS------------------22
HYDRAULICS: HOSES, TUBES & PUMP------------------------24
HOOD, WINDSCREEN & TANK COVER--------------------------26
3054 DIT ENGINE ASSEMBLY-------------------------------28
MUFFLER & AIR CLEANER ASSEMBLY-------------------------30
RADIATOR & OIL COOLER ASSEMBLY-------------------------32
CHASSIS ASSEMBLY---------------------------------------34
SUSPENSION AXLE & TRACK ASSEMBLY-----------------------36
LS DRIVE ASSEMBLY--------------------------------------38
RS DRIVE ASSEMBLY--------------------------------------40
RS UNDERCARRIAGE ASSEMBLY------------------------------42
LS UNDERCARRIAGE ASSEMBLY------------------------------44
CARRIAGE ASSEMBLY--------------------------------------46
AXLE ASSEMBLY (0307-927)-------------------------------48
AXLE ASSEMBLY (0307-929)-------------------------------50
AXLE ASSEMBLY (0307-931)-------------------------------52
LOADER ASSEMBLY----------------------------------------54
QUICK ATTACH ASSEMBLY----------------------------------56
4810 HYDRAULIC SCHEMATIC-------------------------------58
ELECTRICAL HARNESS LAYOUT------------------------------59
SEAT HARNESS B-----------------------------------------60
RESERVOIR HARNESS D------------------------------------61
AUX CONSOLE HARNESS A----------------------------------62
POWER DISTRIBUTION HARNESS J---------------------------63
MAIN CONSOLE HARNESS E---------------------------------64
ENGINE HARNESS K---------------------------------------65
ROPS HARNESS M-----------------------------------------66
WIRE & FUSE IDENTIFICATION-----------------------------67
DECEMBER 2000
SERVICE ITEMS-------------------------------------------1
SERVICE ITEMS
DESCRIPTION MANUFACTURER NUMBER ASV PART NO.
Engine Oil Filter Caterpillar 7W-2326 0310-090
Charge Pressure Filter Caterpillar 102-2828 0307-921
Aux. Hyd. Oil Filter Caterpillar 102-2828 0307-921
High Flow Filter Caterpillar 102-2828 0307-921
Primary Air Filter 0310-630
Secondary Air Filter 0310-629
Diesel Fuel Filter Caterpillar 159-6002 0310-089
Fuel/Water Separator Caterpillar 138-3100 0310-088
Antifreeze (1 gal.) Permanent Type - Ethylene Glycol 0300-766
Engine Oil (1 qt.) Multi-Grade 10W-30 0300-767
Hydraulic Oil (5 gal.) AMOCO Rykon MV 0400-253
Grease (1 tube) Phillips Poly-Tach 0300-769
PAGE 1
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 2
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
SEAT ASSEMBLY
1 0302-097 2 ISOLATOR,FOOTREST
2 0302-089 1 FOOTREST
3 0308-325 1 WLMT,SEAT BASE
4 0302-382 4 PIN,LYNCH,5/16
5 8050-247 8 WASHER,WROUGHT,5/16,SAE,ZN
6 8040-426 4 NUT,HEX,NYLOCK,5/16-18 UNC,ZN
7 0307-250 1 ASSY,SEAT,MD4500
8 0307-778 1 LATCH,HANDLE,TEE,FOLDING
9 8050-240 2 WASHER,STAINLESS,1/4",MS
10 0307-783 2 NUT,HEX,M6x1.0 NYLOCK
11 0307-785 1 PAWL,LATCH
12 0307-790 2 NUT,HEX,JAM,M10x1.5,ZN
13 0401-976 1 TRIM,SMALL
14 0308-376 1 SLIDES, DRAWER, SEAT
15 0308-332 1 WLMT, DRAWER, SEAT BASE
16 0308-340 1 HOOK,BIG
17 0308-339 1 HOOK,SMALL
18 0310-360 3 KNOB,SEAT
19 0308-351 1 WLMT,ROD,ADJUSTMENT
20 0308-348 1 WLMT,JACK
21 0308-380 1 WLMT, PIN
22 0308-343 1 WLMT,WRENCH
23 0308-346 1 SPACER,THREADED
24 0308-344 1 HOUSING,INSIDE
25 0308-345 1 ROD,THREADED,WRENCH
26 8042-486 1 NUT,HEX,3/8-16 UNC,ZN
27 0310-359 1 KNOB,WRENCH
28 0310-081 1 BELT,SEAT,2"
29 0310-080 1 BELT,SEAT,3"
30 0310-082 1 LATCH,BELT,SEAT
31 8102-224 2 CAPSCREW,HH,3/8-16UNCx1.25,GD8
32 8050-282 4 WASHER,WROUGHT,3/8,STD,ZN
33 0401-639 1 KIT,DRAIN,PLANETARY
34 0310-932 1 STOP, JACK
35 0310-657 1 MANUAL, OPERATORS, 4810
36 0310-658 1 MANUAL, PARTS, 4810
37 0310-989 1 MANUAL, PARTS, 3054
38 0310-654 1 LANYARD
39 8040-486 2 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
40 8050-262 1 WASHER,WROUGHT,5/16,STD,ZN
41 0310-462 2 CLAMP,WIRE,5/16
42 0307-776 2 SCREW,TAPPING,HH,#10 X 3/4
43 0310-251 1 HARNESS,ELEC,B, SEAT
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 4
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
ROLLCAGE ASSEMBLY
1 0310-397 1 WLMT,ROPS (ROLLCAGE)
2 0310-073 2 LAMP,FLOOD,W/CONNECTOR
3 8002-407 4 CAPSCREW,HH,1/2-13 UNCx2.0,GD5
4 8040-606 4 NUT,HEX,NYLOCK,1/2-13 UNC,ZN
5 8051-442 4 WASHER,SPRING LOCK,3/4,ZN
6 8102-677 4 CAPSCREW,HH,3/4-10UNCx2.0,GD8,
7 0310-503 1 CONDUIT,WIRE
8 0310-309 1 CONDUIT,WIRE
9 0303-061 2 SHAFT,STOP,LOADER
10 0307-948 2 PULL-RING,STUBBY,1/2-13NC
11 0309-529 2 KNOB,POLY,3/8-16NCx2.0
12 0302-112 2 BULB,HEADLIGHT,MODEL 800
13 0302-111 4 RETAINER,BEZEL,HEADLIGHT,U-TYP
14 0302-109 2 HEADLIGHT,HALOGEN,MODEL 800
15 0302-110 2 BEZEL,HEADLIGHT,MODEL 800
16 0310-147 1 HOUSING,MTG,HEADLIGHT
17 0310-216 1 DECAL,KEYSWITCH
18 0310-135 1 INDICATOR,LIGHT,TEMP
19 0310-134 1 INDICATOR,LIGHT,FILTER
20 0310-255 1 HARNESS,ELEC,F, REAR HEADLIGHT
21 0310-167 1 HOUSING,KEY,SWITCH
22 0310-262 1 HARNESS,ELEC,M, ROLL LEFT
23 0310-226 1 WLMT,MTG,KEYSWITCH
24 0310-072 1 KEY,SWITCH,START
25 8050-620 1 WASHER,WROUGHT,1.0,SAE,ZN
26 0310-071 1 SWITCH,START
27 0310-139 1 FILM-DANGER (LOADER) (CRUSHER)
28 0310-143 1 FILM-WARNING,RIDERS
29 0310-171 1 FILM,WARNING (START UP)
30 0310-169 1 FILM-DANGER (LOADER) (REACHING
31 0310-122 1 FILM-WARNING (MOUNT) (DISMOUNT
32 0310-192 1 FILM-WARNING (LOADER STOPS)
33 0310-132 1 SWITCH,BRAKE
34 0310-133 1 SWITCH,BEACON
35 0310-126 1 SWITCH,LIGHT
36 0310-166 1 HOUSING,SWITCH
37 8008-582 4 SCREW,MACH,SL,TR HD,1/4-20 UNC
38 0310-282 1 WLMT,MTG,SWITCH
39 0310-263 1 HARNESS,ELEC,N, ROLL RIGHT
40 0310-127 1 SWITCH,WIPER
41 0310-237 1 RECEPTACLE,POWER
42 0310-531 1 RETAINER,SMALL
43 0310-307 4 SCREW,MACHINE 4-40 x .50
44 0310-502 1 CONDUIT,WIRE
45 8050-222 8 WASHER,WROUGHT,1/4,STD,ZN
47 0310-174 1 PLATE,DECAL,ROPS & FOPS
48 8005-224 2 CAPSCREW,SOC HD,#6-32UNCx1.25
49 8060-731 2 RIVET,BLIND,DOME HD,3/16x.5-.63
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 6
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
FUEL TANK ASSEMBLY
1 0310-953 1 TANK,FUEL,PLASTIC
2 0310-490 1 HOSE,FILLER
3 8102-222 1 CAPSCREW,HH,3/8-16 UNCx1.0.GR8
4 0301-375 1 WEIGHT,IN-TANK
5 0300-732 4 CLAMP,HOSE,#4
6 0314-125 1 HOSE,FUEL,SUCTION,44"
7 0307-660 1 INSERT,ELBOW,TANK,FUEL,90^
8 0307-661 1 GROMMET,RUBBER,TANK,FUEL,3/4"
9 0307-541 1 HOSE,IN-TANK,21"
10 0307-639 1 INSERT,ELBOW,TANK,FUEL,90^
11 0307-640 1 GROMMET,RUBBER,TANK,FUEL,1/2"
12 0314-126 1 HOSE,FUEL,RETURN,26"
13 0307-542 1 UNIT,SENDING,FUEL,HD
14 0300-733 1 GASKET,SENDING UNIT
15 0307-672 3 PAD,TANK,FUEL,7.0" X 1.0"
16 0307-259 2 CLAMP,T-BOLT,3.0"
17 0309-528 5 SCREW,MACH,#10 x 3/4,PH,PN,SS
18 0307-711 2 PAD,TANK,TOP
19 0307-581 1 WLMT,BAND,TANK,FUEL
20 0307-636 1 HOOK,TANK,FUEL
21 8051-272 1 WASHER,SPRING LOCK,3/8,ZN
22 8040-486 1 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
23 0307-673 2 PAD,TANK,FUEL,32" X 3.5" X .25
24 0307-674 1 PAD,TANK,FUEL,25" X 3.5" X .25
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 8
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
TOWER W/FILTERS ASSEMBLY
1 0300-407 1 DECAL,TRACK,WARNING
2 8061-604 4 RIVET,FLANGEHEAD
3 0307-779 2 HINGE,DETACHABLE
4 0307-780 1 DOOR,TOWER,FIBERGLASS
5 0307-784 1 TRIM,DOOR,TOWER
6 0307-921 3 FILTER,SPIN-ON,MED PRES,LONG
7 0310-422 1 DECAL,4810
8 0307-778 1 LATCH,HANDLE,TEE,FOLDING
9 0307-783 2 NUT,HEX,M6x1.0 NYLOCK
10 0307-785 1 PAWL,LATCH
11 0307-790 2 NUT,HEX,JAM,M10x1.5,ZN
12 8050-240 2 WASHER,STAINLESS,1/4",MS
13 0307-787 1 RETAINER,DOOR
14 8060-648 3 RIVET,BLIND,3/16 x .575
15 0307-792 1 SNAP,SPRING
16 0307-791 1 LANYARD,24"
17 0307-969 1 DECAL,HIGH,FLOW
18 8102-222 6 CAPSCREW,HH,3/8-16 UNCx1.0,GD8
19 8051-272 4 WASHER,SPRING LOCK,3/8,ZN
20 0307-788 2 WLMT,BRKT,MANIFOLD
21 8050-262 2 WASHER,WROUGHT,5/16,STD,ZN
22 8040-486 2 NUT,HEX,NYLOCK,3/8-16 UNC,ZN
23 0310-159 1 MANIFOLD,FILTER,HYD,W\SWITCHES
24 0310-314 2 ADAPTER,10MFFOR-8MB
25 0310-395 1 TUBE,HYD,FILTER,CHARGE,RT
26 0310-396 1 TUBE,HYD,FILTER,CHARGE,LEFT
27 0310-312 2 ADAPTER,16MFFOR-16MB
28 0310-313 2 ADAPTER,12MFFOR-12MB
29 0310-392 2 TUBE,HYD,FILTER,HF
30 0310-393 1 TUBE,HYD,FILTER,LF,RT
31 0310-394 1 TUBE,HYD,FILTER,LF,LEFT
32 0310-315 2 ADAPTER,16MFFOR-16MFFOR-BLKHD-
33 0310-316 2 ADAPTER,12MFFOR-12MFFOR-BLKHD-
34 0310-317 2 ADAPTER,10MFFOR-10MFFOR-BLKHD-
35 0307-793 4 SCREW,DRIVE,#10x1/2,TYPE U
36 8102-413 6 CAPSCREW,HH,1/2-13 UNCx3.5,GD8
37 0307-821 6 NUT,FLANGE,TOPLK,1/2-13UNC ZN
38 0307-970 1 DECAL,LOW,FLOW
39 0310-087 1 WLMT,TOWER,RH
40 0310-289 6 O-RING, 16 ORFF
41 0310-305 2 NUT,LOCK,BLKHD,ORFS -16
42 0310-288 6 O-RING, 12 ORFF
43 0310-304 2 NUT,LOCK,BLKHD,ORFS -12
44 0310-287 6 O-RING, 10 ORFF
45 0310-303 2 NUT,LOCK,BLKHD,ORFS -10
46 0314-043 1 COUPLING,PORT,TEST,MALE,#6SAE
47 0310-160 2 SWITCH,IND,FILTER
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