ASV HPD HPT 2800 Track Truck Parts Manual
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MODEL 2800
MODEL 2810
PARTS MANUAL
PART #0308-383
Posi-Track
TABLE OF CONTENTS
SEAT ASSEMBLY–------------------------------------------2
ROLLCAGE ASSEMBLY–--------------------------------------4
FUEL TANK ASSEMBLY---–----------------------------------6
TOWER ASSEMBLIES----------------------------------------8
BATTERY ASSEMBLY---------------------------------------10
MAIN CONSOLE ASSEMBLY----------------------------------12
AUXILIARY CONSOLE ASSEMBLY-----------------------------14
TRANSMISSION LINKAGE-----------------------------------16
HOSES: NEUT. LOCK,CHARGE REL.,BRAKES-------------------18
HYDRAULICS: TRANSMISSION & GEAR PUMPS------------------20
HYDRAULICS: HOSES & FILTERS----------------------------22
TURBO ENGINE ASSEMBLY----------------------------------24
ENGINE ASSEMBLY----------------------------------------26
CHASSIS ASSEMBLY-------–-------------------------------28
WIND SCREEN ASSEMBLY--–--------------------------------30
SUSPENSION AXLE & TRACK ASSEMBLY-----------------------32
LS DRIVE ASSEMBLY--------------------------------------34
RS DRIVE ASSEMBLY--------------------------------------36
RS UNDERCARRIAGE ASSEMBLY------------------------------38
LS UNDERCARRIAGE ASSEMBLY------------------------------40
CARRIAGE ASSEMBLY--------------------------------------42
AXLE ASSEMBLY (0307-927)-------------------------------44
AXLE ASSEMBLY (0307-929)-------------------------------46
AXLE ASSEMBLY (0307-931)-------------------------------48
LOADER ASSEMBLY----------------------------------------50
ELECTRICAL SCHEMATIC (RELAY PANEL)---------------------52
ELECTRICAL SCHEMATIC (ISUZU ENGINE)--------------------53
ELECTRICAL SCHEMATIC (MAIN CONSOLE)--------------------54
ELECTRICAL SCHEMATIC (ROLL CAGE)-----------------------55
ELECTRICAL SCHEMATIC (RESERVOIR)-----------------------56
ELECTRICAL SCHEMATIC (FILTER MANIFOLD)-----------------57
ELECTRICAL SCHEMATIC (AUXILIARY CONSOLE)---------------58
HYDRAULIC SCHEMATIC------------------------------------59
SERVICE ITEMS-------------------------------------------1
OCTOBER 2001
SERVICE ITEMS
DESCRIPTION MANUFACTURER NUMBER ASV PART NO.
Diesel Engine Oil Filter Isuzu, 8-94428-9310 0301-349
Charge Pressure Filter Caterpillar 102-2828 0307-921
Aux. Hyd. Oil Filter Caterpillar 102-2828 0307-921
Primary Air Filter Donaldson P18-1052 0302-302
Diesel Fuel Filter Isuzu, 8-94143-4790 0301-348
Antifreeze (1 gal.) Permanent Type - Ethylene Glycol 0300-766
Engine Oil (1 qt.) Multi-Grade 10W-30 0300-767
Hydraulic Oil (5 gal.) AMOCO Rykon MV 0400-253
Grease (1 tube) Phillips Poly-Tach 0300-769
Turbo Oil Filter 8-94430-983-0 0301-934
Turbo Fuel Filter 8-94369299-2 0301-935
Hi-Flo Hyd. Filter Caterpillar 102-2828 0307-921
PAGE 1
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 2
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
1 0302-097 2 ISOLATOR,FOOTREST
2 0302-089 1 FOOTREST
3 0307-719 1 WELDMENT,BASE,SEAT
4 0302-382 2 PIN,LYNCH,5/16
5 8050-247 8 WASHER,WROUGHT,5/16,SAE,ZN
6 8040-426 4 NUT,HEX,NYLOCK,5/16-18 UNC,ZN
7 0307-250 1 SEAT,907-18 W/CABLE ASSY
8 8003-222 2 CAPSCREW,HH,3/8-24 UNFx1.0,GD2
9 8040-516 2 NUT,HEX,NYLOCK,3/8-24 UNF,ZN
10 0300-459 1 BELT,SEAT
SEAT ASSEMBLY
PAGE 3
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 4
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
1 0307-320 1 WLMT,ROPS (ROLLCAGE)
2 0300-671 2 FLOODLIGHT,REAR
3 8002-407 4 CAPSCREW,HH,1/2-13 UNCx2.0,GD5
4 8040-606 4 NUT,HEX,NYLOCK,1/2-13 UNC,ZN
5 8051-332 4 WASHER,SPRING LOCK,1/2,ZN
6 0302-983 1 WIRE,HEADLIGHT
7 0302-984 1 LOOM,WIRE,HEADLIGHT
8 0301-792 2 CLAMP,LOOM,1/2"
9 0301-637 3 GROMMET (1840)
10 0307-696 1 DECAL,ROPS/FOPS,HD
11 8002-406 4 CAPSCREW,HH,1/2-13 UNCx1.75,GD5,ZN
12 0303-061 2 SHAFT,STOP,LOADER
13 0308-061 4 SPACER,1/2 ID x.625 OD
14 0309-529 2 KNOB,POLY,3/8-16NCx2.0
15 0307-948 2 PULL-RING,STUBBY,1/2-13NC
16 0302-710 1 HARNESS,HEADLIGHT
17 0302-112 2 BULB,HEADLIGHT,MODEL 800
18 0302-111 4 RETAINER,BEZEL,HEADLIGHT,U-TYP
19 0302-109 2 HEADLIGHT,HALOGEN,MODEL 800
20 0307-580 1 WLMT,HOUSING,MTG,HEADLIGHT
21 0302-110 2 BEZEL,HEADLIGHT,MODEL 800
22 8050-262 4 WASHER,WROUGHT,5/16,STD,ZN
23 8013-130 4 CAPSCREW,HH,5/16-24 UNFx.75,NY
24 0307-404 1 DECAL,LOGO,ASV,3.5" x 9.0"
25 8050-347 4 WASHER,FLAT 1/2"WROUGHT,ZN
ROLLCAGE ASSEMBLY
PAGE 5
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 6
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
FUEL TANK ASSEMBLY
1 0302-014 1 TANK,FUEL
2 0301-375 1 WEIGHT,IN-TANK
3 0301-376 1 HOSE,IN-TANK,12"
4 0301-377 1 ADAPTER,3/8 NPT (DUAL HOSE)
5 0300-732 4 CLAMP,HOSE,#4
6 0302-357 1 HOSE,FUEL,SUPPLY
7 0302-358 1 HOSE,FUEL,RETURN
8 0301-374 1 ADAPTER,3/8 NPT,3/8 HOSE
9 0301-103 1 PLUG,3/8-18 NPT,SOCKET HD
10 0302-355 1 ADAPTER,PIPE STREET L 90^ (6-6
11 0302-354 1 ADAPTER,PIPE TO HOSE (6-8)
12 0301-125 2 CLAMP,HOSE,#6
13 0308-106 1 HOSE,VENT,FUEL
14 0300-686 2 CLAMP,HOSE,2.0,#32
15 0308-105 1 HOSE,FILLER,FUEL
16 0300-733 1 GASKET,SENDING UNIT
17 0302-670 1 SENDING UNIT,FUEL
18 0302-353 1 WIRE,GROUND,TANK,FUEL
19 0300-734 5 SCREW,INSULATED
PAGE 7
PART
NUMBER
ASV, Inc.
GRAND RAPIDS, MN.
PAGE 8
REF.
NO.
QTY DESCRIPTION DESCRIPTION QTY
PART
NUMBER
REF.
NO.
TOWER ASSEMBLIES
1 0307-404 2 DECAL,LOGO,ASV,3.5" x 9.0"
2 0308-384 2 DECAL,2800,8.0x2.5
3 0308-385 2 DECAL,2810,8.0x2.5
4 0300-407 2 DECAL,TRACK,WARNING
5 0300-447 1 CAP,GAS
6 0301-416 1 DECAL,FUEL-ONLY,DIESEL
7 8060-615 6 RIVET,BLIND,.19x1.0
8 0301-608 2 SCREW,MACHINE,PH,#10-32x1.0
9 0308-088 1 WLMT,INLET,FUEL
10 0302-354 1 ADAPTER,PIPE TO HOSE (6-8)
11 8040-276 2 NUT,HEX,NYLOCK,10-32 UNF,ZN
12 8002-413 12 CAPSCREW,HH,1/2-13 UNCx3.5,GD5
13 8043-513 8 NUT,HEX,1/2-13 UNC LOCK,ZN
14 0308-236 2 ADAPTER,BULKHEAD (12-12)45^
15 0400-258 5 COVER,DUST,MALE,BLACK
16 0401-732 5 COUPLER,QUICK,FEMALE,BLKHD,1/2
17 0400-259 1 COVER,DUST,FEMALE,BLACK
18 0401-731 1 COUPLER,QUICK,MALE,BLKHD,1/2
19 0308-167 1 WLMT,TOWER,LH
20 0308-045 1 FUEL FILLER MNT,MD2800
21 0308-168 1 WLMT,TOWER,RH
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The ASV HPD HPT 2800 Track Truck Parts Manual is a comprehensive resource for all your repair needs. Whether you're a professional mechanic or a DIY enthusiast, this manual provides easy-to-read text sections, high-quality diagrams, and clear instructions to assist you in your repair projects.
The manual covers a wide range of service items and assembly drawings, including but not limited to the cab, doors, dashboard, engine components, chassis, radiator, battery, fuel tank, drive shafts, transmission, hydraulic system, wiring diagrams, and various frame assemblies.
File Format: PDF
Compatibility: All Versions of Windows & Mac
Language: English
Requirements: Adobe Reader
With the ASV HPD HPT 2800 Track Truck Parts Manual, you can save time and money by tackling repairs on your own with confidence. This manual is an essential tool for anyone looking to maintain or repair their ASV HPD HPT 2800 Track Truck.
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