BOMAG MPH100R / MPH100S RECYCLER and STABILIZER Service Repair Manual

MPH 100 R/S Instructions for repair Catalog number 0852604 - 11/99 Recycler and Stabilizer

DANGER: If the machine was received with the Roll Over Protection System (ROPS) and Operator Restraint (Seat Belt) NOT installed, they MUST be installed BEFORE the machine is operated, using the installation instructions drawing, included with the installation kit, and/or the illustration below. In the event of a machine roll over, serious injury, or death, can occur due to failure to correctly install the Roll Over Protection System (ROPS) and Operator Restraint (Seat Belt). 11/99 SEAT BELT WASHER LOCKNUT TETHER CAPSCREW WASHER LOCKNUT CAPSCREW REENFORCEMENT PLATE NUT - Torque to 78 ft-lbs (106 N . m) EYE BOLT WASHER DECAL WARNING SEAT BELT (Front Side of ROPS) DECAL WARNING SEAT BELT DO NOT USE THIS HOLE IN SEAT ROPS WELDMENT CAPSCREW- Torque to 682 ft-lbs (925 N . m) LOCKWASHER SPACERS are for Bolt Storage if ROPS are Removed. DANGER: DO NOT Operate Machine when ROPS are Not Installed.

CAUTION: Minor personal injury can result or a part, an assembly, or the engine can be damaged if the CAUTION instructions are not followed. DANGER: Serious personal injury, death and/or extensive property damage can result if the DANGER instructions are not followed. WARNING: Serious personal injury and/or extensive property damage can result if the WARNING instructions are not followed. NOTE: Gives additional, and/or clarification details, which are to be used in conjunction with previously presented information. SYMBOLS USED IN THIS MANUAL The following symbols have been used in THIS Manual to help communicate the intent of instructions. When one of the symbols appears, it conveys the meaning defined below: CALIFORNIA Proposition 65 Warning WARNING: Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm. CALIFORNIA Proposition 65 Warning WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects, and other reproductive harm. Wash hands after handling.

SERVICE AND REPAIR PRECAUTIONS ALWAYS inspect all slings, chains, or cables when lifting components, be sure that they are properly tied, fastened and balanced before lifting. Be sure that the lifting device is capable of retaining the weight to be lifted. NEVER attempt to lift heavy parts by hand when a lifting device should be used. ALWAYS wear safety glasses when performing any maintenance or repair work on the machine. NEVER attempt to remove or repair any component, on the machine, while the engine is running. NEVER leave the machine and/or heavy parts in an unstable position during repair. ALWAYS support the machine with sound blocking. ALWAYS keep the machine and work area clear of lubricants and dirt. ALWAYS use the correct tools for the repair procedures being done on the machine, ALWAYS keep tools in a good and clean condition. ALWAYS use approved parts, that are designed for the machine being repaired. This helps to ensure maximum service life of the machine. ALWAYS be sure that all necessary nuts, bolts, snap rings, and other fastening devices, are removed before using force to remove components. ALWAYS attach a sign in the machine operator’s area, stating “DO NOT OPERATE” when the machine is being repaired. ALWAYS observe ALL WARNING AND CAUTION statements given in the Operating Instructions/ Maintenance Instructions Manual and Instructions For Repair Manual and found on the machine decals.

9/96 i MANUAL - TABLE OF CONTENTS PAGE SECTION 1 - INTRODUCTION ............................................................................................................... 1-1. SECTION 2 - SPECIFICATIONS ............................................................................................................ 2-1. SECTION 3 - OPERATION ..................................................................................................................... 3-1. SECTION 4 - MAINTENANCE ................................................................................................................ 4-1. SECTION 5 - FRAME, SEAT AND PROTECTIVE STRUCTURE .......................................................... 5-1. SECTION 6 - ENGINE ............................................................................................................................. 6-1. SECTION 7 - ELECTRICAL .................................................................................................................... 7-1. SECTION 8 - TRACTION SYSTEM ........................................................................................................ 8-1. SECTION 9 - FINAL DRIVE .................................................................................................................... 9-1. SECTION 10 - BRAKE SYSTEMS ........................................................................................................ 10-1. SECTION 11 - TIRES AND WHEELS ................................................................................................... 11-1. SECTION 12 - STEERING SYSTEM ..................................................................................................... 12-1. SECTION 13 - HYDRAULICS ............................................................................................................... 13-1. SECTION 14 - ROTOR INSTALLATION ............................................................................................... 14-1. SECTION 15 - HYDRAULIC CYLINDERS ............................................................................................ 15-1. SECTION 16 - OPTIONS ....................................................................................................................... 16-1.

5/96 1-1 Section 1 INTRODUCTION PAGE GENERAL INFORMATION .................................................................................................................. 1-2 SPECIFICATIONS ............................................................................................................................... 1-2 OPERATING INSTRUCTIONS ............................................................................................................ 1-2 MAINTENANCE PROCEDURES ......................................................................................................... 1-2 NAMEPLATE ....................................................................................................................................... 1-3 SERIAL NUMBER ................................................................................................................................ 1-3 TABLE OF CONTENTS

1-2 5/96 WARNING: Only authorized personnel, who are fully trained in the machine operation procedures, can operate the BOMAG Model MPH 100 Recycler or Stabilizer. Follow ALL instructions given in this manual and written on the “Machine Operation and Warning” decals, found on the machine. GENERAL INFORMATION. This manual contains OPERATING procedures for the BOMAG Model MPH 100 Recycler & Stabilizer [See Figure 1-1]. FIGURE 1-1. BOMAG MODEL MPH 100 RECYCLER - WITH ROPS. OPERATING INSTRUCTIONS. Read, understand and follow ALL operating instructions given in Section 3 - OPERATION, in this manual. SPECIFICATIONS. See Section 2 - SPECIFICATIONS, in this manual, for specifications of major systems used on the machine. MAINTENANCE PROCEDURES. See Section 4 - MAINTENANCE, in this manual, for maintenance schedules and procedures about major systems used on the machine. CAUTION: Follow ALL maintenance schedules and procedures given in this manual.

5/96 1-3 Section 1 INTRODUCTION NAMEPLATE [See Figure 1-2]. The nameplate is found on the slanted front area of the left rear fender. The nameplate shows the machine model number, machine serial number and engine serial number. The nameplate must stay fastened to the machine at all times. If the nameplate is lost or damaged, it must be replaced immediately. Consult your nearest BOMAG Distributor to obtain a replacement nameplate and install it immediately. To help insure correct information, or parts, for the recycler, ALWAYS supply the model number and the serial number when requesting ANY information, or ordering ANY parts, for the machine. SERIAL NUMBER [See Figures 1-2 and 1-3]. The machine serial number is found on the nameplate [see figure 1-2]. The serial number is also stamped within a small "RED" painted area, facing outward, on the right end of the front counterweight [see figure 1-3]. FIGURE 1-3. STAMPED SERIAL NUMBER LOCATION. FIGURE 1-2. NAMEPLATE LOCATION. NAMEPLATE LOCATION STAMPED SERIAL NUMBER LOCATION

1-4 5/96 NOTES

BOMAG MPH100R / MPH100S RECYCLER and STABILIZER Service Repair Manual

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