New Holland LS190 Skid Steer Loader Service & Repair Manual

00-1 SECTION 00 -- GENERAL INFORMATION CONTENTS Section Description Page Introduction 00-2 ................................................................ About Improvements 00-2 ........................................................ Company Policy 00-3 ............................................................ Parts and Accessories 00-3 ....................................................... Model Codes 00-3 ............................................................... Precautionary Statements 00-4 .................................................... Safety Precaution Information 00-5 ................................................. General Safety Information 00-7 ................................................... Machine Model and Serial Number Location 00-9 .................................... Engine Model and Serial Number Location 00-9 ..................................... Hardware Torque Specifications 00-10 .............................................. Installation of Adjustable Fittings in Straight Thread O Ring Bosses 00-12 ............... Standard Torque Data for Hydraulic Tubes and Fittings 00-12 .......................... Pipe Thread Fitting Torque 00-13 .................................................. Lubricants and Coolants 00-13 .................................................... Sealants 00-13 .................................................................. Properly Support a Raised Machine 00-14 .......................................... Properly Support Boom on Boom Lock Pins 00-14 ................................... Raising Boom Without Hydraulic Oil Flow 00-14 ..................................... Raising Boom Without Battery Voltage (12V) 00-15 ................................... Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins 00-17 ........ Major Unit Overhaul 00-18 ........................................................ Cab and Boom Tilt Procedure 00-19 ................................................ Craning the Skid Steer 00-25 ...................................................... Special Tools 00-28 .............................................................. Specifications (Model LS180) 00-29 ................................................ Dimensions (Model LS180) 00-32 .................................................. Specifications (Model LS190) 00-34 ................................................ Dimensions (Model LS190) 00-37 ..................................................

SECTION 00 - GENERAL INFORMATION 00-2 INTRODUCTION This service manual provides the technical information needed to properly service and maintain the Models LS180 and LS190 skid steers. Use it in conjunction with the operator’s manual which is supplied with the skid steer. Keep both manuals available for ready reference. The LS180 and LS190 have many similarities with the major difference being a two-speed hydrostatic motor system, which is a factory option on the LS180 and standard on the LS190. The LS180 skid steers are equipped with the 332T non-emissionized or the 332T/JF emissionized three-cylinder 60 net horsepower turbocharged engine. The LS190 is equipped with the 450/NC emissionized four cylinder 75 net horsepower naturally aspirated engine. Whenever working on New Holland equipment, left and right sides of the machine are determined by standing behind the unit, looking in the direction of travel. The easiest and least time-consuming removal, disassembly, and reassembly procedure are detailed in the manual. Modifying these procedures is not recommended. New Holland skid steers are designed with emphasis on safety for operator protection. However, careless and negligent operation can still result in serious injury to persons or property. Be sure to read and follow all safety instructions in this manual. Your New Holland dealer is interested in your obtaining the most from your investment and will be glad to answer any questions you may have about your skid steer. When major service is required, your dealer’s staff of trained service technicians is ready to serve you. When in need of parts, always order genuine New Holland service parts from your New Holland dealer. Be prepared to give your dealer the model and serial number of the engine and skid steer (the location of these numbers is described later in this section). Record the serial numbers here. Skid Steer Model Skid Steer Serial Number Engine Model Engine Serial Number CAUTION This symbol is used throughout this book whenever your own personal safety is involved. Take time to be careful! ABOUT IMPROVEMENTS New Holland is continually striving to improve its products. We must, therefore, reserve the right to make improvements or changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

SECTION 00 - GENERAL INFORMATION 00-3 COMPANY POLICY Company policy, which is one of continuous improvement, reserves the right to make changes in design and specifications at any time without notice and without obligation to modify units previously built. All data given in this book is subject to production variations. Dimensions and weights are approximate only and the illustrations do not necessarily show skid steers in standard condition. PARTS AND ACCESSORIES Genuine NEW HOLLAND parts and accessories have been specifically designed for HEW HOLLAND MACHINES. We would like to point out that “NON GENUINE” parts and accessories have not been examined and released by NEW HOLLAND. The installation and or use of such products could have negative effects upon the design characteristics of your machine and thereby affect its safety. NEW HOLLAND is not liable for any damage caused by the use of “NON GENUINE” NEW HOLLAND parts and accessories. MODEL CODES The range of Skid Steers described in this manual is identified in the text by the engine horsepower Pferdestarke. (PS). The skid steers listed below may not be available in all countries or markets. ENGINE PS MODEL 332T/JF 60 LS180 4501NC 75 LS190

SECTION 00 - GENERAL INFORMATION 00-4 PRECAUTIONARY STATEMENTS PERSONAL SAFETY Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. CAUTION The word “CAUTION” is used where a safe behavioral practice according to operating and maintenance instructions and common safety practices will protect the operator and others from accident involvement. WARNING The word “WARNING” denotes a potential or hidden hazard which has a potential for serious injury. It is used to warn operators and others to exercise every appropriate means to avoid a surprise involvement with machinery. DANGER The word “DANGER” denotes a forbidden practice in connection with a serious hazard. Failure to follow the “CAUTION”, “WARNING”, and “DANGER” instructions may result in serious bodily injury or death. MACHINE SAFETY Additional precautionary statement “IMPORTANT” is followed by specific instructions. This statement is intended for machine safety. IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to know to prevent minor machine damage if a certain procedure is not followed.

SECTION 00 - GENERAL INFORMATION 00-5 SAFETY PRECAUTION INFORMATION CAUTION Unsafe operating practices and improper use of the skid steer and its attachments on the part of the operator can result in injuries. Observe the following safety precautions at all times: 1. For servicing, the skid steer should be on level terrain, engine stopped with the wheels blocked or the entire skid steer solidly supported with the wheels off the ground before servicing any component of the drivetrain. 2. For servicing under the operator’s seat, raise the seat and pan assembly up to the raised latched position and securely latch. 3. Do not operate the skid steer unless the seat is latched in the operate position. 4. Do not service the skid steer with a raised boom unless the boom is resting on the boom lock pins. 5. Do not service the skid steer with the engine running unless the skid steer is properly and securely supported with all four wheels off the ground. 6. Use caution when servicing the unit around moving parts. 7. Do not tilt the boom and cab without proper instruction. 8. Do not tilt the boom and cab without using the proper cab tilting tool. 9. Reinstall all shields removed for service. 10. Never loosen any hydraulic connections before relieving the pressure in the hydraulic system. 11. Wear eye protection such as goggles, etc. 12. Wear ear protection such as ear plugs, etc. When you feel the noise level is uncomfort- able. 13. If any servicing or adjustments require the battery to be disconnected, disconnect the (--) negative ground cable. 14. When servicing electrical components, disconnect the (--) negative ground cable. 15. If the electronic instrument cluster (EIC) requires removal from the dash area or the skid steer disconnect the (--) negative ground battery cable. This will shut off power to the EIC and prevent damage to the EIC board or blowing the 5-amp fuses if the board is accidentally grounded. 16. If welding is required on the skid steer, disconnect the (--) negative ground cable. failure to disconnect the battery may result in damage to the EIC (Electronic Instrument Cluster) monitoring system and other electrical components. 17. If welding is required on an attachment, remove the attachment from the skid steer. 18. Give complete and undivided attention to the job at hand so that complete control of the skid steer is maintained at all times. 19. Drive slowly over rough ground and on slopes; keep alert for holes, ditches and other irregularities that may cause the skid steer to overturn. 20. Avoid steep hillside operation which could cause the skid steer to overturn. 21. Never transport a loaded bucket at full height. Operate the skid steer with the load as low as possible until it becomes necessary to raise the boom to discharge the load into a truck, container, etc. 22. Reduce speed when turning so there is no danger of the skid steer overturning. 23. Never drive up or back up a hill or incline with a raised boom or the skid steer could over turn. 24. Always look behind you before backing the skid steer. 25. Maintain proper transmission oil level to prevent loss of hydrostatic braking. 26. Do not allow passengers to ride on the skid steer at any time. 27. Do not allow children to operate the skid steer or ride on the skid steer at any time. 28. Do not allow anyone to operate the skid steer without proper instruction. OSHA requires that all operators be instructed on the proper operation of the machine before they operate the unit. 29. Do not operate the skid steer in any position other than while in the operator’s seat with the seat belt securely fastened.

SECTION 00 - GENERAL INFORMATION 00-6 30. Before starting the engine, be sure that all operating controls are in neutral and the parking brake is engaged. 31. Never operate the skid steer engine in a closed building without adequate ventilation. 32. Refuel the skid steer outdoors with the engine shut off. Replace the fuel cap securely. Use an approved fuel container. Do not smoke when handling fuel. Avoid spilling fuel. 33. After operating the engine, never touch the muffler, exhaust pipe, engine or radiator until they have had time to cool. 34. Dress appropriately - wear relatively tight-fitting clothing when operating the skid steer. Loose or torn clothing can catch in moving parts or controls. 35. Before servicing the skid steer or any of its attached equipment, be sure that the attachments are lowered to the ground or that the boom arms are supported by the boom lock pins. 36. Do not work under overhangs, electric wires, or where there is danger of a slide. 37. Wear an approved safety hat when operating the machine and while in any work area. 38. When driving the skid steer on a road or highway, use warning lights or warning devices as may be required by local or state government regulations. Headlights, warning lights and smv signs are available through your new holland dealer. 39. Keep the skid steer clean. do not allow trash, debris or other articles to accumulate in the cab, floor or foot control pedal area that may hinder safe machine operation. 40. Never operate the skid steer with any of the shielding removed. 41. Never operate the skid steer without win- dows and/or screens in place. 42. Never extend any part of the body outside of the operator’s area. 43. Always properly tie down the skid steer to a truck or trailer before transport. 44. Make sure all bystanders are at a safe distance away from the skid steer before starting the engine. 45. Do not allow anyone near the skid steer while the engine is running and the skid steer is operational. 46. When using the skid steer to crane objects, do not allow any person to ride on objects being craned. 47. Do not use the skid steer as a work platform for supporting materials. 48. Do not lift personnel or allow personnel to work while standing in the bucket or on other attachments. This is not a man-lift. OSHA requirements now make it the employer’s responsibility to fully instruct each operator in the proper and safe operation of all operative equipment. Both employer and employee should thoroughly familiarize themselves with the following sections. CAUTION Some pictures in this manual show safety shields removed or open to show parts being serviced or for clarity. All shields should be closed or replaced prior to operating the machine. DANGER Fasten seat belt before starting engine! This skid steer is a very stable unit but it can be upset if stopped suddenly when the bucket is raised and loaded. Therefore, do not start the engine before securely fastening the seat belt, and carry the load low.

SECTION 00 - GENERAL INFORMATION 00-7 GENERAL SAFETY INFORMATION HANDLE FLUIDS SAFELY When you work around fuel or other flammable material, do not smoke, work near heaters or other fire hazards. Do not store flammable material in open containers. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, oil, and debris. Do not store oily rags; they can ignite and burn spontaneously. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone. USE CARE AROUND HIGH-PRESSURE FLUID LINES Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all line connections before applying pressure. Check for leaks with a piece of cardboard. Protect hands and body from high-pressure fluids. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. AVOID HEATING NEAR PRESSURIZED FLUID LINES Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines. Pressurized lines can be accidentally cut or damaged when heat goes beyond the immediate flame area. USE CARE IN HANDLING AND SERVICING BATTERIES Prevent Battery Explosions Keep sparks, lighted matches, and open flame away from the top of the battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Do not charge a frozen battery; it may explode. Warm the battery to 60° F (16° C). WARNING If any servicing or adjustments require the battery to be disconnected, or welding is required on the skid steer, disconnect the (--) negative ground cable. Failure to disconnect the battery may result in damage to the EIC (electronic instrument cluster) monitoring system and other electrical components. WARNING If welding on an attachment is required, first remove the attachment from the skid steer boom attaching plate.

SECTION 00 - GENERAL INFORMATION 00-8 WARNING Engine starting with a booster battery requires extreme care as batteries produce explosive gases. The slightest spark can cause an explosion. Follow these safety tips: 1. Always shield your eyes when charging or working near a battery. Always provide good ventilation. 2. Cover the battery with a piece of carpet or other heavy material. Do not remove the battery vent caps. 3. Connect one cable to the (+) positive terminal of the weak battery. Connect the other end of the cable to the (+) positive terminal of the stronger battery. 4. Connect the second cable to the (--) negative terminal of the stronger battery. 5. Connect the remaining (--) negative cable end to the engine block or starter ground terminal. 6. Reverse this procedure when disconnecting the booster. USE SAFE SERVICE PROCEDURES Wear Protective Clothing Do not wear loose clothing. Wear close-fitting clothing. Wear safety glasses or face shield as required. Wear other safety equipment appropriate to the job. Wear earplugs or earmuffs as required. SERVICE MACHINES SAFELY Use caution when working around moving parts. If servicing requires the boom to be in the raised position, support the boom on the boom locks and remove any attachment from the boom mounting plate. If servicing requires the complete skid steer to be in the supported position, support all four wheels off the ground using adequate jack stands or blocks. If servicing requires the engine to be operated, raise the machine and properly support the unit with adequate jack stands or blocking with all four wheels off the ground. CAUTION Before servicing the skid steer or any of its attached equipment, be sure that the attachments are lowered to the ground or the boom arms are supported by the boom lock pins. USE PROPER TOOLS Use tools appropriate for the job. If tilting of the cab is required, use the proper tools and follow the procedure for tilting the cab in Section 1 of this manual. REVIEW SAFETY EQUIPMENT, SIGNS AND SHIELDS Replace missing or damaged safety decals. Reinstall all shielding removed for servicing. Replace any damaged or missing shielding. CONTROLS Operate unit and check machine functions for proper operation. Check seat belt for proper operation, wear, and damage - Replace as needed. Check operator restraint system - EIC for proper operation. Check boom and bucket spool locks for proper operation. Check mechanical boom locks for proper operation. Check parking brake for proper operation and adjustment.

SECTION 00 - GENERAL INFORMATION 00-9 MACHINE MODEL AND SERIAL NUMBER LOCATION The skid steer model and serial number tag is located on the right front interior of the operator’s cab at 1. 1 ENGINE MODEL AND SERIAL NUMBER LOCATION The engine model is located on the left side of the block at 1, and the engine serial number is located at 2. 2 For the tightening torques for reassembly, use the following hardware torque charts unless the torque is specified in the instructions.

New Holland LS190 Skid Steer Loader Service & Repair Manual

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