OPERATOR’S MANUAL Part number 47852728 2 nd edition English April 2015 Replaces part number 47683885 L213 L220 L216 L221 L218 L228 Tier 4B (final) 200 Series Skid Steer Loader C227 C232 Tier 4B (final) 200 Series Compact Track Loader NOT FOR REPRODUCTION
Contents 1 GENERAL INFORMATION Note to the Owner .......................................................................... 1-1 Electro-Magnetic Compatibility (EMC) ..................................................... 1-3 Product Identification Number (PIN) ........................................................ 1-4 Machine orientation......................................................................... 1-7 Machine components ....................................................................... 1-8 Emissions overview (L221, L228, C227, and C232) ....................................... 1-9 Emissions overview (L213, L216, L218, and L220) ....................................... 1-12 2 SAFETY INFORMATION Signal word definitions ..................................................................... 2-1 Safety rules ................................................................................. 2-2 Utility safety................................................................................. 2-8 Proper entry and exit ....................................................................... 2-9 Starting and stopping precautions ......................................................... 2-11 Seat belt precautions ...................................................................... 2-12 Specific precautions to this machine ...................................................... 2-13 Fire extinguisher ........................................................................... 2-13 Safety rules - California Proposition 65 Warning ......................................... 2-14 Roll Over Protective Structure (ROPS) .................................................... 2-15 Welding on the machine ................................................................... 2-16 Loader arm lock and cab tilt procedure - radial lift machines.............................. 2-17 Loader arm lock and cab tilt procedure - vertical lift machines ............................ 2-21 No engine power - loader arm down control .............................................. 2-25 Emergency exit ............................................................................ 2-26 Machine safety sign information ........................................................... 2-27 Safety signs ............................................................................... 2-28 3 CONTROLS AND INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Door latches, cab ....................................................................... 3-1 Window glass, cab ..................................................................... 3-2 Windshield wiper and washer controls ................................................. 3-2 Cab air louvers ......................................................................... 3-3 OPERATOR'S SEAT Standard seat ........................................................................... 3-4 Mechanical suspension seat ........................................................... 3-4 Air seat ................................................................................. 3-4 Seat belt operation ..................................................................... 3-5 Shoulder belt ........................................................................... 3-6 MECHANICAL HYDRAULIC CONTROLS Steering and travel ....................................................................... 3-7 Moving the machine .................................................................... 3-7 NOT FOR REPRODUCTION
Turning the machine .................................................................... 3-8 Lift arm and bucket controls .............................................................. 3-9 Hand controls ........................................................................... 3-9 Foot controls ........................................................................... 3-10 ELECTRO-HYDRAULIC CONTROLS Control pattern overview ................................................................ 3-11 Standard H control pattern ............................................................ 3-11 Standard ISO control pattern .......................................................... 3-12 Electro-hydraulic control handle adjustment .......................................... 3-12 H control pattern steering and travel .................................................... 3-13 Hand controls .......................................................................... 3-13 Moving the machine ................................................................... 3-14 Turning the machine ................................................................... 3-15 H control pattern lift arm and bucket controls ........................................... 3-16 Lift arm raise/lower control ............................................................ 3-16 Bucket curl/dump control .............................................................. 3-17 ISO control pattern steering and travel .................................................. 3-18 Moving the machine ................................................................... 3-18 Turning the machine ................................................................... 3-19 ISO control pattern lift arm and bucket controls ......................................... 3-21 Lift arm and bucket controls ........................................................... 3-21 CONTROL LEVERS Switch configurations .................................................................. 3-22 Two-speed function .................................................................... 3-27 AUXILIARY HYDRAULICS Standard auxiliary hydraulics .......................................................... 3-28 High flow auxiliary hydraulics .......................................................... 3-30 Enhanced High Flow (EHF) auxiliary hydraulics ...................................... 3-32 INSTRUMENT CLUSTER Electronic Instrument Cluster (EIC) ................................................... 3-34 Advanced Instrument Cluster (AIC) ................................................... 3-40 Instrument cluster ..................................................................... 3-46 Left-hand column switch identification ................................................. 3-65 ISO or H pattern control switch ........................................................ 3-67 Machine lights ......................................................................... 3-68 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Operating Instructions .................................................................. 4-1 STARTING THE UNIT Engine operation ....................................................................... 4-3 Operating in extreme temperatures .................................................... 4-5 NOT FOR REPRODUCTION
Throttle control ......................................................................... 4-6 STOPPING THE UNIT Parking the machine and stopping the engine ......................................... 4-7 Booster battery procedure .............................................................. 4-8 MOVING THE UNIT Machine operation ...................................................................... 4-9 5 TRANSPORT OPERATIONS SHIPPING TRANSPORT Transporting the machine .............................................................. 5-1 RECOVERY TRANSPORT Moving a disabled machine ........................................................... 5-13 6 WORKING OPERATIONS GENERAL INFORMATION Mechanical attachment mounting systems ............................................. 6-1 Hydraulic attachment mounting systems ............................................... 6-4 Field operation .......................................................................... 6-6 7 MAINTENANCE GENERAL INFORMATION General safety before you service ...................................................... 7-1 Lubrication analysis program ........................................................... 7-3 Plastic and resin parts .................................................................. 7-3 Ecology and the environment .......................................................... 7-3 Machine cleaning ....................................................................... 7-4 Window removal and cleaning ......................................................... 7-5 Cab door removal and installation ...................................................... 7-7 Battery safety - check and cleaning .................................................... 7-8 Fire extinguisher ....................................................................... 7-10 Engine hourmeter ..................................................................... 7-10 Fluids and lubricants .................................................................. 7-11 Engine oil viscosity .................................................................... 7-12 Hydraulic oil viscosity .................................................................. 7-13 Organic Acid Technology (OAT) coolant............................................... 7-14 General specification - Diesel fuel .................................................... 7-16 General specification - Biodiesel fuels ................................................ 7-17 Lubrication and maintenance access.................................................. 7-19 Fuses and relays ...................................................................... 7-21 Fuses and relays ...................................................................... 7-25 NOT FOR REPRODUCTION
MAINTENANCE CHART Maintenance chart ..................................................................... 7-31 EVERY 10 HOURS OR DAILY Clean tracks and components ......................................................... 7-32 Wheels and tires ...................................................................... 7-34 Engine and hydraulic coolers .......................................................... 7-36 Engine coolant level ................................................................... 7-37 Engine oil level ........................................................................ 7-38 Hydraulic oil level ...................................................................... 7-39 Loader arm and bucket hydraulic interlock ............................................ 7-41 INITIAL 50 HOURS Final drive oil (track models) .......................................................... 7-42 EVERY 50 HOURS Cab intake filter ........................................................................ 7-43 Alternator and air conditioning compressor (if equipped) belt tension (models L213, L216, L218, and L220 only) .................................................................. 7-44 Roll Over Protective Structure (ROPS) mechanism and hardware check ............ 7-44 EVERY 250 HOURS In-line fuel filter (models L213 and L216 only) ........................................ 7-45 Fuel prefilter ........................................................................... 7-46 Drive chain tension check ............................................................. 7-47 EVERY 500 HOURS Engine oil and filter .................................................................... 7-48 Fuel prefilter ........................................................................... 7-50 Fuel filter ............................................................................... 7-51 Hydraulic oil filter ...................................................................... 7-53 Final drive chain tank oil ............................................................... 7-54 Air cleaner elements ................................................................... 7-57 Hardware - loose or damaged ......................................................... 7-59 Final drive oil (track models) .......................................................... 7-59 EVERY 1000 HOURS Hydraulic fluid and filter................................................................ 7-60 Final drive chain tank oil ............................................................... 7-65 Oil Mist Separator (OMS) filter (models L213, L216, L218, and L220 only) ........... 7-68 EVERY 2000 HOURS Engine cooling system - Change fluid – L213, L216, L218, and L220 only .......... 7-69 Engine cooling system - Change fluid – L221, L228, C227, and C232 only .......... 7-71 Blow-by recirculation system (models L221, L228, C227, and C232 only)............ 7-73 NOT FOR REPRODUCTION
EVERY 4000 HOURS Diesel Particulate Filters (DPF) - Cleaning (models L213 and L216 only) ............ 7-74 AS REQUIRED Auto-regeneration ..................................................................... 7-75 Manual regeneration .................................................................. 7-76 STORAGE Storing the machine ............................................................... 7-78 8 TROUBLESHOOTING FAULT CODE RESOLUTION Display warnings ................................................................... 8-1 Fault code index .................................................................... 8-2 9 SPECIFICATIONS General specification ....................................................................... 9-1 Material weights ........................................................................... 9-17 Units of measure and conversion ......................................................... 9-18 Torque charts - Minimum tightening torques for normal assembly ....................... 9-20 10 ACCESSORIES Telematics - Overview with New Holland FleetForce™ ................................... 10-1 NOT FOR REPRODUCTION
1 - GENERAL INFORMATION 1 - GENERAL INFORMATION###_1_### Note to the Owner 931002659A 1 This manual contains important information about the safe operation, adjustment, and maintenance of your machine. Refer to the detailed INDEX at the end of this manual for locating specific items about your machine. Your machine conforms to current safety regulations. Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in good working condition and serviced properly. Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in good working condition and serviced properly. This machine, with standard equipment and authorized attachments, is intended for above ground material handling. Use only approved accessories and attachments designed for your machine. DEALER'S STAMP OR CARD CNH Industrial America LLC P.O. Box 9228 Wichita, Kansas U.S.A 67277 1-1 NOT FOR REPRODUCTION
1 - GENERAL INFORMATION This operator’s manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Contact your authorized dealer to obtain additional manuals. Contact your autho- rized dealer for any further information or assistance about your machine. Your authorized dealer has manufacturer approved service parts. Your authorized dealer has technicians with special training that know the best methods or repair and maintenance for your machine. Your authorized dealer is available for any further information. They will also provide any after-sales service you may need, and genuine NEW HOLLAND CONSTRUCTION spare parts, your guarantee of quality and match. NEW HOLLAND CONSTRUCTION customer service is also available. Go to www.newholland.com. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and current information from your dealer before you start any machine operation. Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have complete and most current information from your dealer before you start your machine operation. All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other appli- cable local age work permits. DO NOT use this machine for any application or purpose other than those described in this manual. Consult an authorized dealer on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. Use only approved accessories and attachments designed for your machine. Consult your dealer on changes, addi- tions, or modifications that may be required for your machine. Do not make any unauthorized modifications to your machine. ATTENTION: The engine and fuel system on your machine is designed and built to government emissions standards. Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in gov- ernment fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to original condition is completed. Engine service and or repairs must be done by a certified technician only! 1-2 NOT FOR REPRODUCTION
1 - GENERAL INFORMATION Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any lo- cation in the proximity of electronic components. • The add‐on equipment must not interfere with the functioning of the on board electronics. Failure to comply with these rules will render the NEW HOLLAND CONSTRUCTION warranty null and void. 1-3 NOT FOR REPRODUCTION
1 - GENERAL INFORMATION Product Identification Number (PIN) Write your machine model number, Product Identification Number (PIN), and serial numbers on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine. Make a record of the numbers. Keep this record and your manufacturer’s statement of origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency. MACHINE Machine Model and Type Product Identification Number Year of Build Engine Serial Number Hydrostatic Pump Serial Number Bucket Serial Number Product Identification Number (PIN). • Outside right-hand side of chassis - vertical lift 9310748611 1 • Inside left-hand side loader arm tower - radial lift 931002296A 2 1-4 NOT FOR REPRODUCTION
This operators manual for the New Holland L213, L216, L218, L220, L221, L228 Tier 4B (Final) 200 Series Skid Steer C227, C232 Tier 4B (Final) 200 Series Compact Track Loader, part number 47852728, is designed to provide guidance on machine operation and maintenance. It includes essential safety precautions, control and instrument details, operational procedures, maintenance schedules, troubleshooting tips, and specifications.
Manufacturer: New Holland
Pages: 289
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The last edition manual
Language: English
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Table of Contents:
General Information
Safety Information
Controls/Instruments
Operation Instructions
Transport Operations
Working Operations
Maintenance
Troubleshooting
Specifications
Accessories
Index
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