Gehl V270 Skid-Steer Loader Parts Manual

V270 V270 (EU) Vertical Lift Skid-Steer Loader ® Form No. 917376 PARTS MANUAL Revision D 05/10 chodina@live.co.uk chodina@live.co.uk

Introduction For your safety and continued proper operation, use only genuine GEHL® service parts. When or- dering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located on the right chassis upright. “Right” and “Left” are determined from a position sitting on the seat and facing forward. GEHL® Company reserves the right to make changes or improvements in the design or con- struction of any part of the unit without incurring the obligation to install such changes on any previ- ously delivered units. NOTE: Purchase equivalent, quality tires for your loader. Contact your dealer for replacement tire information. NOTE: Replacement batteries are not provided by the GEHL Company. For battery specifications see “Electrical-Chassis” chapter. ALL REPLACE- MENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Stan- dard attaching hardware torque values are also provided on the inside back cover. If a part re- quires lubrication or a nonstandard torque val- ue, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified. NOTE: The following abbreviations and symbols may be used herein: A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary CCA . . . . . . . . . . . . . . Cold Cranking Amperage CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare FOPS . . . . . . Falling Object Protective Structure GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic JIC . . . . . . . . . . . . . . . . . Joint Industrial Council kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated N/A . . . . . . . . . . . . . . . . . . . . . . . Not Applicable NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative N•m . . . . . . . . . . . . . . . . . . . . . . . . Newton meter NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number NPT . . . . . . . . . . . . . . . . . . National Pipe Thread PN . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . . Required ROPS . . . . . . . . . . Roll Over Protective Structure RPM. . . . . . . . . . . . . . . . Revolutions Per Minute SAE . . . . . . . . Society of Automotive Engineers SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt GEHL is a registered trademark of the Gehl Company. chodina@live.co.uk chodina@live.co.uk

DESCRIPTION PAGE TABLE OF CONTENTS SECTION A: MAIN LOADER COMPONENT Chassis (includes HVAC Completing and Heater Completing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ROPS/FOPS Structure/Interior (plus Non-HVAC, HVAC and EU Door Completing) . . . . . . . . . 11 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Attachment Bracket (includes Power-A-Tach ® ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Hydraulics - Chassis (includes Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Hydraulics - Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Controls - Lift/Tilt and Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Electrical - Engine (includes EU Electrical Disconnect Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Four-Point Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 SECTION B: HYDRAULIC COMPONENTS Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Gear Pumps - Single and Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Solenoid Valves - Brake, Joystick Supply and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Main Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Proportional Valves - Three and Five Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Hydraglide™ Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Condensor, Heater Housingand HVAC Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 Lift Assist Pump and Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 (continued on next page) chodina@live.co.uk chodina@live.co.uk

DESCRIPTION PAGE TABLE OF CONTENTS SECTION C: KITS AND ACCESSORIES Filter Chart, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . 126 811486 Backup Alarm Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 811487 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 811488 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 811502 Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 811494 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 811489 AM/FM Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 811500 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 811277 Pre-Cleaner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 811226 14-Pin Electrical Auxiliary Connector Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 811496 Warning Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 811613 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 811510 Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 184130 Auxiliary Couplers Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 811537 Power-A-Tach® Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 811644 Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 811497 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 811625 Self-Leveling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 SECTION D: SCHEMATICS Heater Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 HVAC Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 14-Pin Electrical Auxiliary Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151 Electrical Schematic - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 Hydrostatic/Hydraulic Schematic - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Hydrostatic/Hydraulic Schematic - Hand and Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167 Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover chodina@live.co.uk chodina@live.co.uk

PRINTED IN USA 917376/DP0510 1 SECTION A: MAIN LOADER COMPONENTS Chassis (includes HVAC Completing and Heater Completing) . . . . . . . . . . . . . . . . . . . . . 1 Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ROPS/FOPS Structure/Interior (plus Non-HVAC, HVAC and EU Door Completing) . . 11 Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Attachment Bracket (includes Power-A-Tach ® ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Hydrostatics with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Hydraulics - Chassis (includes Auxiliary Hydraulics) . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 Controls - Lift/Tilt and Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Electrical - Engine (includes EU Electrical Disconnect Switch) . . . . . . . . . . . . . . . . . . . 73 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Four-Point Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 SECTION A: MAIN LOADER COMPONENTS chodina@live.co.uk chodina@live.co.uk

1 917376/DP0510 PRINTED IN USA 28 9 60 52 3 19 3 26 29 26 2 8 30 8 2 21 39 43 35 7 36 34 18 57 20 49 62 54 27 45 59 16 11 17 42 23 24 44 36 7 6 4 63 22 46 25 51 37 10 47 55 32 1 1 61 59 45 39 56 56 41 26 5 NOTES: 1. APPLY PIPE THREAD SEALANT 2. APPLY OIL-RESISTANT RTV 3. SHIM AS REQUIRED 4. TORQUE TO 105 FT/LBS 5. TORQUE TO 220 FT/LBS NOTE 3 NOTE 1 NOTE 1 NOTE 2 HARDWARE SAME FOR BOTH SIDES 38 31 27 53 40 40 48 19 1 PER SIDE 48 50 55 55 15 14 58 14 NOTE 4 12 59 13 NOTE 5 33 33 33 13 CHASSIS 410252 chodina@live.co.uk chodina@live.co.uk

PRINTED IN USA 917376/DP0510 2 Ref. Part No. No. Description Quantity 1 030-31934 BOLT/CARRIAGE 1/2 X 1-1/2 14 2 061166 CLAMP/HOSE 2 3 062023 CLAMP/HOSE #M5 2 4 070856 NUT/LOCK SERRATED FLANGE 3/8 1 5 071706 NUT/HEX LOCK 1/2 2 6 072343 GASKET/FUEL SENDER 1 7 081380 SCREW/CAP FLANGE LOCK 5/16 X 3/4 8 8 088467 TIE/NYLON 15-1/2 2 9 090-28749 SENDER/FUEL 1 10 131529 PLUG SAE08 2 11 132298 WASHER/SEAL 2 12 134853 NUT/SPIRALOCK™ 1/2 14 13 134966 WASHER/FLAT HARDENED 1/2 12 14 135773 WASHER/FLAT HARDENED 5/8 8 15 136601 NUT/SPIRALOCK™ 5/8 4 16 138593 ASSEMBLY/CHAINCASE COVER 2 17 183146 STEP 1 18 184670 PLUG/PIPE SQUARE SOCKET 3/4 2 19 186080 FITTING/90º 5/16 BARB 2 20 189144 STOP/DOWN 2 21 189709 VALVE/FUEL SHUT OFF 1 22 190400 SPACER 3 23 193706 LATCH/SWELL 4 24 194271 STRIP/FOAM 1/4 X 1-1/2 X 15-13/16 2 25 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 4 26 210-19470 NUT/LOCK FLANGE SERRATED 5/16 6 27 240616 CHASSIS 1 28 240665 TANK//FUEL 1 29 240674 COVER/FUEL 1 132051 CAP/FUEL TANK 1 132050 STRAINER/FUEL FILL 1 30 242843 HOSE/FUEL FILL 1 31 240884 T-LINK FENDER/RIGHT 1 32 240887 T-LINK FENDER/LEFT 1 33 240903 PLUG/PASS THROUGH 2 34 240961 COVER/CROSSMEMBER 1 35 241153 COVER/TOWER 1 36 241169 BASE/JOYSTICK 2 37 241199 COVER/CROSSMEMBER 1 38 241233 FILLER/ROPS RIGHT 1 39 241234 FILLER/ROPS LEFT 1 40 241397 BELLY PAN 2 41 241520 COVER/RIGHT 1 42 242026 COVER/PANEL RIGHT 1 43 242041 PANEL/ACCESS 1 44 242046 COVER/PANEL LEFT 1 45 242500 SEAL 2 46 242675 COVER/CLEAN-OUT 1 47 242698 PLATE/RETAINER 2 48 243112 SEAL/SIDE COVER 2 49 310-32585 SCREW/CAP FLAT HARDENED 1/2 X 1-1/2 2 50 310-32626 SCREW/CAP HEXAGON SOCKET BUTTON HEAD 3/8 X 1 1 51 360-32599 SHIM 6 52 420-34933 HOSE/FUEL 5/16 X 31 1 53 650453 SCREW/CAP 1/2 X 1-1/2 4 54 650494 SCREW/CAP 1/2 X 1 2 55 650510 SCREW/TAPPING HEX WASHER HEAD THREAD CUTTING 5/16 X 1/2 10 56 650573 BOLT/CARRIAGE 5/16 X 1 6 57 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 28 58 651075 SCREW/CAP 5/8 X 1-3/4 4 59 651648 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 5/16 X 3/4 9 60 651650 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL #10 X 1/2 5 61 654030 WASHER/LOCK HELICAL SPRING 1/2 4 62 654046 WASHER/FLAT 7/16 2 63 L70486 SCREW/TORX DRIVE TRUSS HEAD 1/4 X 1 3 CHASSIS chodina@live.co.uk chodina@live.co.uk

3 917376/DP0510 PRINTED IN USA CHASSIS 410264 78 7 6 73 65 1 1 10 82 66 81 91 88 93 83 92 36 92 2 45 37 19 40 89 44 84 79 92 5 92 5 21 9 68 77 80 90 70 69 38 6 6 73 10 1 48 31 30 72 71 9 4 81 26 6 6 22 47 23 3 87 24 16 13 15 17 67 41 42 63 88 ELECTRICAL CONNECTOR MATES TO CORRESPONDING CONNECTOR IN CHASSIS HARNESS CONNECT BLACK WIRE WITH RING TERMINAL TO STUD ABOVE BATTERY LOCATION CONNECT TO BLUE WIRE ON COMPRESSOR CONNECT TO CONDENSOR FAN RELAY CONNECT TO HEATER SHUT-OFF VALVE CONNECT TO BINARY PRESSURE SWITCH IN ACCUMULATOR DRYER CONNECT TO CONDENSOR FAN CONNECT WEATHERPACK TOWER CONNECTOR TO MATING CONNECTOR IN CAB HARNESS. QUICK DISCONNECT TERMINALS ON BLACK AND RED WIRES MATE WITH THEIR SAME COLOR WIRES IN HVAC CAB HARNESS IN LH CAB B-PILLAR LOCATION AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECIFICATIONS: 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg. FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM. 2. CHECK FOR PRESSURE CHANGE. 3. ADD 1 OZ. PAG L100 OIL. 4. ADD 2.6 LBS. OF R134A REFRIGERANT. 5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK. DETAIL A A 11 20 12 62 86 54 54 61 76 55 56 56 55 14 46 14 46 14 46 52 53 53 52 CONNECT QUICK DISCONNECTS TO PRESET COLD CONTROL SWITCH CONNECT THESE BLACK & RED WIRES TO THE CORRESPONDINGLY COLORED WIRES ON THE HVAC HOUSING HARNESS CONNECT THESE WEATHERPACK CONNECTORS TO THE CONNECTORS ON THE HVAC HOUSING HARNESS WITH CORRESPONDING COLORED WIRES 33 8 8 27 18 28 60 57 85 59 85 31 30 25 25 58 85 59 85 57 74 75 43 32 64 38 85 6 39 39 6 34 35 6 29 85 85 6 6 58 HOSE CONNECTION DETAIL 35 34 6 29 51 49 50 50 49 51 95 FASTEN CLIPS TO LOUVER OPENINGS 94 HVAC Completing SN 021041 and Before chodina@live.co.uk chodina@live.co.uk

PRINTED IN USA 917376/DP0510 4 Ref. Part Quantity No. No. Description HVAC 1 067849 CLAMP/HOSE 3 2 071703 NUT/LOCK HEX 3/8 1 3 242145 RELAY/SEALED 1 4 089071 CLAMP/HALF 1 5 094762 NUT/LOCK OVAL TOP 3/8 4 6 095955 CLAMP/HOSE 14 7 104052 HOSE CPL 5/8BD X3/8 BSPT 2 8 131842 NUT/SPIRALOCK™ 5/16 4 9 134588 NUT/SPIRALOCK™ 1/4 4 10 134852 NUT/SPIRALOCK™ 3/8 3 11 136304 KNOB/HEATER SWITCH 1 12 136305 SWITCH/HEATER 1 13 137797 NUT/WHIZLOCK SERRATED FLANGE #10 3 14 137821 SCREW/TAPPING CROSS RECESSED COUNTERSUNK HEAD #6 X 1/2 16 15 138649 RECEIVER/DRYER/AC 1 16 138651 CLAMP/RECEIVER DRYER 1 17 138714 SWITCH/BINARY/AC 1 18 138723 VALVE/EXPANSION/AC 1 19 139952 PULLEY/VEE W/BEARING 1 20 183608 SWITCH/ROCKER/ON-OFF-ON 1 21 184006 SPACER/ALARM/BRACKET 2 22 186193 FITTING/STRAIGHT 1/2 MPT X 5/8 HOSE 1 23 243350c VALVE/SOLENOID HEATER AC 1 186703b HEATER/AC SOLENOID VALVE 1 24 186716 CLAMP/VALVE 1 25 187030 CAP/DRIP 2 26 191351 FITTING/ELBOW 90º 1/2 NPT 1 27 195585 TUBE/AC/#10 1 28 195588 TUBE/AC/#6 1 29 195591 TUBE/HEATER 1 30 195605 HOSE/#6/AC 1 31 195606 HOSE/#10/AC 1 32 195660 FILTER/HVAC FRESH AIR 1 33 REFa ASSEMBLY/HVAC HOUSING 1 34 240523 HOSE/HEATER 1 35 240585 HOSE/HEATER 1 36 241008 PULLEY/CRANK/AC 1 37 241010 TENSIONER/BELT 1 38 241208 PLATE/HEATER TUBE 1 39 241209 HOSE/HEATER 2 40 241251 BRACKET/TENSIONER 1 41 243493 BRACKET/ALTERNATOR 1 42 241385 SPACER/PULLEY 1 43 241486 PLATE/COVER LOUVERED 1 44 241844 SPACER/ALTERNATOR 1 45 242274 BELT/AC 1 46 242437 VENT 4 47 243358c BRACKET/MTG HEATER VALVE 1 651065c BOLT/CARRIAGE SQUARE NECK 5/16 X 1 (SECURES 243358 TO CHASSIS) 2 242494b BRACKET/MTG HEATER VALVE 1 a) For breakdown see “Section B” of this manual. b) SN 021041 and Before c) SN 021042 and Up Parts Listing Continued On Next Page CHASSIS chodina@live.co.uk chodina@live.co.uk

5 917376/DP0510 PRINTED IN USA CHASSIS 410264 78 7 6 73 65 1 1 10 82 66 81 91 88 93 83 92 36 92 2 45 37 19 40 89 44 84 79 92 5 92 5 21 9 68 77 80 90 70 69 38 6 6 73 10 1 48 31 30 72 71 9 4 81 26 6 6 22 47 23 3 87 24 16 13 15 17 67 41 42 63 88 ELECTRICAL CONNECTOR MATES TO CORRESPONDING CONNECTOR IN CHASSIS HARNESS CONNECT BLACK WIRE WITH RING TERMINAL TO STUD ABOVE BATTERY LOCATION CONNECT TO BLUE WIRE ON COMPRESSOR CONNECT TO CONDENSOR FAN RELAY CONNECT TO HEATER SHUT-OFF VALVE CONNECT TO BINARY PRESSURE SWITCH IN ACCUMULATOR DRYER CONNECT TO CONDENSOR FAN CONNECT WEATHERPACK TOWER CONNECTOR TO MATING CONNECTOR IN CAB HARNESS. QUICK DISCONNECT TERMINALS ON BLACK AND RED WIRES MATE WITH THEIR SAME COLOR WIRES IN HVAC CAB HARNESS IN LH CAB B-PILLAR LOCATION AC SYSTEM EVACUATION AND CHARGE PROCEDURE & SPECIFICATIONS: 1. EVACUATE SYSTEM TO VACUUM OF APPROXIMATELY 30 IN. OF Hg. FOR 25 MINUTES MINIMUM AND HOLD FOR 10 MINUTES MINIMUM. 2. CHECK FOR PRESSURE CHANGE. 3. ADD 1 OZ. PAG L100 OIL. 4. ADD 2.6 LBS. OF R134A REFRIGERANT. 5. CHECK ENTIRE SYSTEM FOR ANY REFRIGERANT LEAK. DETAIL A A 11 20 12 62 86 54 54 61 76 55 56 56 55 14 46 14 46 14 46 52 53 53 52 CONNECT QUICK DISCONNECTS TO PRESET COLD CONTROL SWITCH CONNECT THESE BLACK & RED WIRES TO THE CORRESPONDINGLY COLORED WIRES ON THE HVAC HOUSING HARNESS CONNECT THESE WEATHERPACK CONNECTORS TO THE CONNECTORS ON THE HVAC HOUSING HARNESS WITH CORRESPONDING COLORED WIRES 33 8 8 27 18 28 60 57 85 59 85 31 30 25 25 58 85 59 85 57 74 75 43 32 64 38 85 6 39 39 6 34 35 6 29 85 85 6 6 58 HOSE CONNECTION DETAIL 35 34 6 29 51 49 50 50 49 51 95 FASTEN CLIPS TO LOUVER OPENINGS 94 HVAC Completing SN 021041 and Before chodina@live.co.uk chodina@live.co.uk

Gehl V270 Skid-Steer Loader Parts Manual

You're Reading a Preview

Recently Viewed