Gehl SL7810E Skid-Steer Loader Parts Manual

SL7810E SL7810E (EU) Skid-Steer Loaders PARTS MANUAL Form No. 917222 Revision D 09/09 ®

Introduction For your safety and continued proper operation, use only genuine GEHL service parts. When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit is located behind the left lift cylinder. “Right” and “left” are determined from a position sitting on the seat and facing forward. GEHL Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units. NOTE: Purchase equivalent-quality tires for your loader. Contact your dealer for replacement tire information. NOTE: Replacement batteries are not provided by the GEHL Company. For battery specifications see “Electrical - Chassis” chapter. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY. Refer to the abbreviations table located on this page for the various fastener descriptions. Standard attaching hardware torque values are also provided on the inside back cover. If a part requires lubrication or a nonstandard torque value, it will be specified behind the part number description in parenthesis. Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase. Dimensions are in inches unless otherwise specified. NOTE: The following abbreviations and symbols may be used herein: A ........ Ampere AR ....... As Required ASSY ...... Assembly AUX ...... Auxiliary CCA ...... Cold Cranking Amperage CYL ...... Cylinder DJS ....... Dual Joystick FOPS ...... Falling Object Protective Structure FRT ....... Front FL ........ Flare GA ....... Gauge HEX ...... Hexagon HF ....... High Flow HYD ...... Hydraulics JIC ....... Joint Industrial Council JS ........ Joystick kW ....... Kilowatt LBS ....... Pounds LT........ Left M (m) ...... Meter MM (mm) . . . Millimeter NA ....... Naturally Aspirated N/A ....... Not Applicable NEG ...... Negative NILN ...... Nylon Insert Lock Nut NO ....... Number N-m ....... Newton Meter NPT ....... National Pipe Thread OPER ...... Operator PN ....... Part Number POS ....... Positive PSI ....... Pounds per Square Inch QTY ...... Quantity REF ....... Reference REQ’D ..... Required ROPS ...... Roll Over Protective Structure RPM ...... Revolutions Per Minute RT ....... Right SAE ....... Society of Automotive Engineers SN ....... Serial Number SQ ....... Square ST ........ Straight TURBO ..... Turbocharged V ........ Volt GEHL is a registered trademark of the Gehl Company.

TABLE OF CONTENTS SECTION A: MAIN LOADER COMPONENTS Chassis and Control Covers ........................................ 1 Wheel Drives ............................................... 13 Engine .................................................. 15 Air Cleaner and Exhaust ......................................... 17 Radiator and Cooler ........................................... 19 Hydrostatic System and Drive Motors .................................. 21 Hydraulics - Chassis ........................................... 29 Hydraulics - Lift Arm .......................................... 39 Hydraulics - Auxiliary .......................................... 41 Controls - Auxiliary Hydraulics ..................................... 47 Controls - Lift and Tilt .......................................... 51 Controls - Wheel Drives ......................................... 61 Controls - Engine ............................................. 69 Lift Arm ................................................. 81 All-Tach™ and Power-A-Tach™ Attachment Bracket ......................... 83 ROPS and Interior ............................................ 87 Seat and Seat Belts ............................................ 91 Restraint Bar ............................................... 97 Electrical - Chassis ............................................ 99 Electrical - ROPS ............................................ 103 Electrical - Lights ............................................ 107 Electrical - Controls ........................................... 109 Ignition Switch ............................................. 111 Sound Suppression (EU Models) .................................... 113 Tires ................................................... 115 Decals .................................................. 118 SECTION B: HYDRAULIC COMPONENTS Drive Motor and Parking Brake - Single and Two Speed ....................... 129 Tandem Pump .............................................. 133 Load-Sensing Axial Piston Pump .................................... 143 Self-Level Valve ............................................ 145 Solenoid Valves - Lift and Tilt ..................................... 147 Solenoid Valve - Brake ......................................... 149 ROPS Lift-Assist Pump Valve ..................................... 151 Lift Cylinder .............................................. 153 Tilt Cylinder ............................................... 155 Main Control Valve ........................................... 157 Manifold - Hydraglide™ Ride Control ................................. 161 (continued on next page) DESCRIPTION PAGE Hydraglide, Power-A-Tach and All-Tach are trademarks of the Gehl Company.

TABLE OF CONTENTS SECTION C: KITS, ACCESSORIES AND FILTERS Filter Chart, Analysis Kits and Other Available Accessories ..................... 164 Backup Alarm Kit 810387....................................... 165 Strobe Light Kit 805803 ........................................ 166 Rear View Mirror Kit 806894 ..................................... 166 Cab - Side Window Kit 808403 .................................... 167 Cab - Front Door Kit 808624 ..................................... 168 Impact Resistant Door Kit 810088 .................................. 169 Single Point Lift Kit 810101 ..................................... 170 Pre-Cleaner Kit 810863 ........................................ 171 Electric ROPS/FOPS Lift Kit 810448 ................................. 171 Power-A-Tach™ Kit 810443 ..................................... 172 810588 Backup Alarm Kit (Joystick Controls) ............................ 173 Seat Belt Kit 810424 (2" Belt) / 810425 (3" Belt) .......................... 173 Shoulder Belt System Kit 810426 (2" Belt) / 810427 (3" Belt) .................... 174 Seat Kits - Standard Seat Kit 810423 / Suspension Seat Kit 810422 ................. 174 Cab Heater Kit 810856 ........................................ 175 Cab - Heater Kit Service Parts Assemblies ............................. 176 HVAC Kit 810854 ........................................... 177 Cab - Heater Kit Service Parts Assemblies .......................... 178, 179 Engine Block Heater Kit 810857 ................................... 179 Radio AM-FM-WB Kit 810897 .................................... 180 Cab Sealing Kit 193443 ........................................ 181 Pre-Cleaner Kit 811394 ........................................ 182 Deluxe Cab Filter Kit 810952 ..................................... 182 811226 14-Pin Electrical Auxiliary Connector Kit .......................... 183 Available Accessories ......................................... 184 SECTION D: SCHEMATICS Hydrostatic/Hydraulic Schematic ................................... 201 Hydrostatic/Hydraulic Schematic - Joystick Controls ........................ 202 HVAC Schematic - 810854 Kit .................................... 203 Heater Schematic - 810856 Kit .................................... 204 Electrical Auxiliary Schematic - 14-Pin Connector .......................... 205 ROPS/FOPS Electrical Schematic................................... 206 Chassis Electrical Schematic ..................................... 207 Numerical Index ........................................... 186 O-Ring Table, Coupling & Adapter Torque Table .......................... 199 Torque Specifications Table .............................. Inside Back Cover DESCRIPTION PAGE

SECTION A: MAIN LOADER COMPONENTS Chassis and Control Covers ................................... 1 Wheel Drives .......................................... 13 Engine .............................................. 15 Air Cleaner and Exhaust .................................... 17 Radiator and Cooler ....................................... 19 Hydrostatic System and Drive Motors ............................. 21 Hydraulics - Chassis ....................................... 29 Hydraulics - Lift Arm ...................................... 39 Hydraulics - Auxiliary...................................... 41 Controls - Auxiliary Hydraulics ................................. 47 Controls - Lift and Tilt ..................................... 51 Controls - Wheel Drives..................................... 61 Controls - Engine ........................................ 69 Lift Arm ............................................. 81 All-Tach™ and Power-A-Tach™ Attachment Bracket ..................... 83 ROPS and Interior ........................................ 87 Seat and Seat Belts ....................................... 91 Restraint Bar........................................... 97 Electrical - Chassis ....................................... 99 Electrical - ROPS ....................................... 103 Electrical - Lights ....................................... 107 Electrical - Controls ...................................... 109 Ignition Switch ......................................... 111 Sound Suppression (EU Models) ............................... 113 Tires .............................................. 115 Decals ............................................. 118 SECTION A: MAIN LOADER COMPONENTS

42 27 79 68 49 68 51 60 63 24 24 44 44 78 78 78 41 79 27 66 33 66 38 9 29 30 9 76 77 83 3 43 40 25 62 3 89 6 88 51 18 18 71 81 75 66 39 34 66 66 70 70 35 9 48 11 1 14 14 23 5 10 72 32 32 31 1 17 36 13 86 4 81 4 19 86 28 12 50 17 17 65 65 72 18 17 84 84 84 82 82 16 47 21 80 5 85 55 5 74 54 73 73 53 22 2 11 59 46 25 20 58 26 69 12 1 37 56 9 22 45 71 86 13 88 7 7 7 61 15 67 64 57 64 52 8 8 8 87 87 CHASSIS 917222/DP0909 1 PRINTED IN USA 189941_192532

Ref. Part No. No. Description Quantity 1 064260 NUT/HEX 5/16 3 2 064354 SCREW/CAP WHIZLOCK 5/16 X 1 1 3 067847 NUT/HEX 3/8 2 4 068034 NUT/LOCK 1/2 2 5 070634 NUT/HEX WHIZLOCK 1/4 21 6 070648 NUT/HEX WHIZLOCK 5/16 1 7 076590 SCREW/CAP LOCKING 1/2 X 1 3 8 081380 SCREW/CAP LOCKING 5/16 X 3/4 8 9 092164 SCREW/CAP LOCKING 1/2 X 1-1/4 6 10 114665 SPRING/COMPRESSION 1 11 122485 STUD/BALL 2 12 124078 WASHER/BELLEVILLE 2 13 128015 WASHER/SHIM 2 14 131522 PLUG SAE12 4 15 131797 MOUNT/LATCH 1 16 131799 ROD/LATCH 1 17 131842 NUT/SPIRALOCK™ 5/16 7 18 131913 BUMPER 3 19 131940 BUSHING 1 20 132293 SPRING/GAS 1 21 132366 BRACKET 1 22 132493 CLIP/GAS SPRING 2 23 134345 COVER/TOE PLATE 1 24 134852 NUT/SPIRALOCK™ 3/8 6 25 134853 NUT/SPIRALOCK™ 1/2 12 26 135661 SPACER 1 27 136420 COVER/CHAINCASE 2 28 136453 PLATE/FLOOR 1 29 137591 ASSEMBLY/BAR SUPPORT RIGHT 1 30 137592 ASSEMBLY/BAR SUPPORT LEFT 1 31 137641 HINGE/PIANO 32” 1 32 137805 BREATHER 3/4 NPT 2 33 137807 COVER/FRONT LEFT 1 34 137815 COVER/FRONT RIGHT 1 35 137876 PLATE/COVER 1 36 138245 PLUG 3/8 NPT SOCKET HEAD 1 37 138619 LINK/ENGINE COVER PIVOT 1 38 140844 COVER/FRONT LEFT 1 39 140847 COVER/FRONT RIGHT 1 40 140875 STRIKER 1 41 183146 STEP 1 42 183320 BUMPER 1 43 183627 LATCH/REAR GRILLE 1 44 183648 SEAL/SHROUD 2 45 183729 GRILLE 1 Parts List Continued On Next Page CHASSIS PRINTED IN USA 2 917222/DP0909 Spiralock is a trademark of H.D. Holmes, licensed to Detroit Tool Industries. License includes U.S. and foreign patent rights. Loctite is a registered trademark of the Loctite Corporation.

42 27 79 68 49 68 51 60 63 24 24 44 44 78 78 78 41 79 27 66 33 66 38 9 29 30 9 76 77 83 3 43 40 25 62 3 89 6 88 51 18 18 71 81 75 66 39 34 66 66 70 70 35 9 48 11 1 14 14 23 5 10 72 32 32 31 1 17 36 13 86 4 81 4 19 86 28 12 50 17 17 65 65 72 18 17 84 84 84 82 82 16 47 21 80 5 85 55 5 74 54 73 73 53 22 2 11 59 46 25 20 58 26 69 12 1 37 56 9 22 45 71 86 13 88 7 7 7 61 15 67 64 57 64 52 8 8 8 87 87 CHASSIS 917222/DP0909 3 PRINTED IN USA 189941_192532

Continued from previous page Ref. Part No. No. Description Quantity 46 183780 HANDLE/MOULDED GRAB 1 47 183812 SCREEN 1 48 183882 COVER/BUMPER LEFT 1 49 183945 COVER/BUMPER RIGHT 1 50 183997 BRACKET/PUMP MOUNT 1 51 184233 STRIP/TRIM 11-1/2 2 52 184664 PIN/LOCK 1 53 184816 SEAL/SHROUD 2 54 184820 BRACKET 1 55 184851 COVER/SIDE LEFT 1 187011 COVER/SIDE LEFT (EU MODELS) 1 56 184867 COVER/SIDE RIGHT 1 187010 COVER/SIDE RIGHT (EU MODELS) 1 57 189935 MOUNT/ENGINE 1 58 189942 CHASSIS 1 139933 GUIDE/LEFT 1 139935 GUIDE/RIGHT 1 59 189946 COVER/ENGINE 1 60 189956 COVER/UPPER ENGINE 1 192541 COVER/UPPER ENGINE (EU MODELS) 1 61 190768 TANK/FUEL 1 138245 PLUG 3/8 NPT SOCKET HEAD 1 62 190816 BACK-END 1 63 191086 DOOR/REAR 1 192557 DOOR/REAR (EU MODELS) 1 64 191768 MOUNT/ENGINE 1 65 210-19533 NUT/HEX FLANGED CENTERLOCK 3/8 2 66 310-32411 SCREW/SELF-TAPPING 3/8 8 67 420-35589 CAP/FUEL 1 68 650500 SCREW/CAP 3/4 X 1-1/2 4 69 650545 SCREW/CAP 5/16 X 1-1/4 1 70 650569 SCREW/CAP 1/2 X 1-3/4 2 71 650585 SCREW/CAP 1/2 X 2 2 72 650687 BOLT/CARRIAGE 5/16 X 3/4 5 73 650704 BOLT/CARRIAGE 3/8 X 1 6 74 650748 BOLT/CARRIAGE 1/4 X 5/8 2 75 650758 BOLT/CARRIAGE 1/4 X 3/4 8 76 650811 BOLT/CARRIAGE 1/2 X 1-1/2 1 77 650834 BOLT/CARRIAGE 1/2 X 1-1/2 1 78 651041 SCREW/MACHINE HEX WASHER HEAD 3/8 X 3/4 7 79 651042 SCREW/MACHINE HEX WASHER HEAD 3/8 X 1 36 80 651308 SCREW/PHILLIPS ROUND HEAD 1/4 X 3/4 11 81 651539 SCREW/CAP BUTTON HEAD 1/2 X 1-1/2 4 82 651564 WASHER/HARDENED 5/8 4 83 651625 SCREW/CAP BUTTON HEAD 3/8 X 1-1/4 2 84 653034 NUT/JAM HEX 5/16 3 85 654004 WASHER/FLAT 5/16 11 86 654009 WASHER/FLAT 1/2 3 87 654030 WASHER/LOCK 1/2 2 88 656047 NUT/HEX M6 2 89 656149 SCREW/CAP M6 X 16 MM 2 CHASSIS PRINTED IN USA 4 917222/DP0909

7 16 16 1 16 2 6 11 9 17 17 15 4 4 18 13 13 3 3 5 1 8 12 19 10 9 12 1 15 14 1 CHASSIS 917222/DP0909 5 PRINTED IN USA Covers - T-Bar and Dual Hand Controls 183804

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Gehl SL7810E Skid-Steer Loader Parts Manual

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