SL4640E
SL4640E (EU)
Power2
(SN 312901 and Up)
SL5240E
SL5240E (EU)
Power2
(SN 432501 and Up)
Skid-Steer Loaders
®
Form No.
50950011
PARTS MANUAL
Revision C
11/12
Introduction
For your safety and continued proper operation,
use only genuine GEHL® service parts. When or-
dering service parts, specify the correct part num-
ber, full description, quantity required, the unit
model number and serial number.
The model and serial number decal for this unit is
located on the left chassis upright. “Right” and
“Left” are determined from a position sitting on
the seat and facing forward.
Manitou Americas, Inc. reserves the right to make
changes or improvements in the design or con-
struction of any part of the unit without incurring
the obligation to install such changes on any previ-
ously delivered units.
NOTE: Purchase equivalent, quality tires for your
loader. Contact your dealer for replacement tire
information.
NOTE: Replacement batteries are not provided by
the GEHL Company. For battery specifications
see “Electrical-Chassis” chapter. ALL REPLACE-
MENT BATTERIES MUST BE PURCHASED
LOCALLY.
Refer to the abbreviations table located on this
page for the various fastener descriptions. Stan-
dard attaching hardware torque values are also
provided on the inside back cover. If a part re-
quires lubrication or a nonstandard torque val-
ue, it will be specified behind the part number
description in parenthesis.
Items shown in the parts list that do not have part
numbers are shown for reference purposes only
and are NOT available for purchase.
Dimensions are in inches unless otherwise speci-
fied.
NOTE: The following abbreviations and symbols
may be used herein:
A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ampere
AR . . . . . . . . . . . . . . . . . . . . . . . . . . As Required
ASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASSY
AUX. . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary
CCA . . . . . . . . . . . . . . Cold Cranking Amperage
CYL . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder
DH . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Hand
DJS. . . . . . . . . . . . . . . . . . . . . . . . . Dual Joystick
FL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flare
FOPS . . . . . . Falling Object Protective Structure
GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gauge
HEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hexagon
H/F . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand/Foot
HF . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Flow
HYD. . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic
JIC . . . . . . . . . . . . . . . . . Joint Industrial Council
kW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kilowatt
LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pounds
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Meter
MM (mm) . . . . . . . . . . . . . . . . . . . . . Millimeter
NA . . . . . . . . . . . . . . . . . . . . Naturally Aspirated
N/A . . . . . . . . . . . . . . . . . . . . . . . Not Applicable
NEG . . . . . . . . . . . . . . . . . . . . . . . . . . . . Negative
N•m . . . . . . . . . . . . . . . . . . . . . . . . Newton meter
NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number
NPT . . . . . . . . . . . . . . . . . . National Pipe Thread
NSS . . . . . . . . . . . . . . . . . . . Not Sold Separately
P-A-T . . . . . . . . . . . . . . . . . . . . . . Power-A-Tach
PN . . . . . . . . . . . . . . . . . . . . . . . . . . Part Number
POS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Positive
PSI . . . . . . . . . . . . . . . . . Pounds per Square Inch
QTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quantity
REF . . . . . . . . . . . . . . . . . . . . . . . . . . . Reference
REQ'D.. . . . . . . . . . . . . . . . . . . . . . . . . . Required
ROPS . . . . . . . . . . Roll Over Protective Structure
RPM. . . . . . . . . . . . . . . . Revolutions Per Minute
SAE . . . . . . . . Society of Automotive Engineers
SN . . . . . . . . . . . . . . . . . . . . . . . . Serial Number
SQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Square
ST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Straight
TB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T-Bar
TB/JS . . . . . . . . . . . . . . . . . . . . . . T-Bar/Joystick
TURBO . . . . . . . . . . . . . . . . . . . . . Turbocharger
V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Volt
GEHL is a registered trademark of Manitou Americas, Inc.
DESCRIPTION PAGE
TABLE OF CONTENTS
SECTION A: MAIN LOADER COMPONENT
Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rear Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Attachment Bracket (and Power-A-Tach
®
). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydrostatics with Drive Motors (including Brake Release) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Hydraulics - Chassis (Power-A-Tach
®
, Cold Weather Power-A-Tach
®
and Hydraglide™) . . . . . 65
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Controls - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Electrical - ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
SECTION B: HYDRAULIC COMPONENTS
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Gear Pump - Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Solenoid Valves - Lift, Tilt and Power-A-Tach
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Solenoid Valves - Brake and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Main Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Proportional Valves - Two and Four Bank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Hydraglide™ Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Pump - Cold-Weather Power-A-Tach
®
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
(continued on next page)
DESCRIPTION PAGE
TABLE OF CONTENTS
SECTION C: FILTER LISTING, KITS AND ACCESSORIES
Filter Listing, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 226
50850096 4640 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
50850104 5240 Heater/Defroster Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
811288 Horn Kit (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
810469 Crossmember Auxiliary Tube Kit for 4640 Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
811337 Crossmember Auxiliary Tube Kit for 5240 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
810404 and 810838 DJS Back-up Alarm Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
810401 Horn Kit (4640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
806894 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
810412 Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Seat Belt Kits - 2" 810424 and 3" 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Seat Kits - Suspension 810422 and Standard 810423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
810413 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
50850113 Pre-Cleaner Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
805803 Strobe Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
810415 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
810421 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
810561 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
810834 Single-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
810494 Interior Console Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
810897 Radio, AM-FM-WB Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
810945 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
811226 14-Pin Connector for Auxiliary Attachments Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
50850099 (4640) / 50850102 (5240) Power-A-Tach
®
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
50850110 HVAC (5240 Service Parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
50850107 Two-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
50850106 Single-Speed Parking Brake Release Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
811655 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
50850100 4640 Power-A-Tach
®
Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
50850068 5240 Power-A-Tach
®
Cold Weather Option Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
SECTION D: SCHEMATICS
Electrical Schematic - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
Electrical Schematic - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
Electrical Schematic - Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Hydrostatic/Hydraulic Schematic - Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Electrical Schematic - 14-Pin Auxiliary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Electrical Schematic - HVAC (5240) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
Electrical Schematic - Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
Electrical Schematic - Power-A-Tach® Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Electrical Schematic - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
PRINTED IN USA 50950011/CP1112 1
SECTION A: MAIN LOADER COMPONENTS
Chassis and Control Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Rear Grille and Engine Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ROPS/FOPS Structure/Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Restraint Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Attachment Bracket (and Power-A-Tach® ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Hydrostatics with Drive Motors (including Brake Release) . . . . . . . . . . . . . . . . . . . . . . . 55
Hydraulics - Chassis (Power-A-Tach®, Cold Weather Power-A-Tach®, Hydraglide™) 65
Hydraulics - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Hydraulics - Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Controls - Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Controls - Lift/Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Controls - Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Controls - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Electrical - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Electrical - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Electrical - Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Electrical - Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical - Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
SECTION A: MAIN LOADER COMPONENTS
1 50950011/CP1112 PRINTED IN USA
35
11
10
15
1
14
34
9
4 16
5
18
13
19
13
13
17
27
13
28
21
20
22
25
23
23
24
24
NOTES:
1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV
NOTE 2
NOTE 2
NOTE 1
NOTE 2
33
3
3
2 8
29
32
8
8
32
32
30
30
33
3
33
36
31
35
3
3
3
3
6
30
32 33
6
6
6
7
12
26
3
7
38 37
7
EARLIER
MODELS
CHASSIS
400689
4640 Models
PRINTED IN USA 50950011/CP1112 2
Ref. Part Quantity
No. No. Description 4640
1 072343 GASKET/FUEL SENDER 1
2 081380 SCREW/CAP FL LOCK 5/16 X 3/4 5
3 092164 SCREW/CAP FL LOCK 1/2 X 1-1/4 14
4 127342 CAP/HYDRAULIC RESERVOIR 1
5 128591 BREATHER/HYDRAULIC RESERVOIR 1
6 131522 PLUG MORB12 4
7 131529 a PLUG MORB08 5
8 131842 NUT/SPIRALOCK™ 5/16 8
9 132050 STRAINER/FUEL FILL 1
132051 CAP/FUEL FILL 1
650702 SCREW/MACHINE PAN HEAD #6 X 3/8 2
10 132298 c WASHER/SEAL 2
11 134345 COVER/TOEPLATE 1
12 134756 SIGHT PORT/OIL LEVEL 1
13 134853 b NUT/SPIRALOCK™ 1/2-13 2
14 136013 FUEL SENSOR/VDO 1
15 140376 BELLYPAN/FRONT 1
16 192243 COVER/HYDRAULIC RESERVOIR 1
17 193018 PLATE/CROSSMEMBER 1
18 193051 COVER/UNDER SEAT RIGHT 1
19 193052 COVER/UNDER SEAT LEFT 1
20 193081 FENDER/LEFT 1
21 193091 FENDER/RIGHT 1
22 194273 PLATE/COVER 1
23 194547 COVER/CHAINCASE 2
24 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 28
25 240924 BELLYPAN/REAR 1
26 241053 COVER/ACCESS 1
27 275001 CHASSIS 1
28 275883 FILLER/ROPS RIGHT 1
29 275884 FILLER/ROPS LEFT 1
30 650486 SCREW/CAP 5/16 X 3/4 4
31 650494 c SCREW/CAP 1/2 X 1 2
32 650495 SCREW/CAP 1/2 X 1-1/4 6
33 651042 SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1 10
34 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5
35 651648 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4 3
36 654046 c WASHER/FLAT 7/16 2
37 070648 NUT/LOCK SERRATED FLANGE 5/16 2
38 50350514 BRACKET/AIR CLEANER 1
a) Two additional plugs (#7) added to front of chassis, removing items #10, #31, and #36. SN 312975 and Up, and earlier SN’s: 312928, 312929, 312942,
312950, 312952, 312963, 312964 and 312972.
b) Four locknuts (#13) removed at crossmember plate (#17). Design change added weld nuts to welded bracket on chassis. Check your unit for your con-
figuration.
c) SN 312974 and Before (see exemptions in note a)
CHASSIS
3 50950011/CP1112 PRINTED IN USA
6
3
3
NOTES:
1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV
20
6
16
3
11
5
33
4
9
34
14
1
33
24
25
21
21
10
36
31
3
25
24
17
30
30
18
32
32
13
13
13
13
8
8
32
32
6
3
15
6
35
12
22
2
NOTE 2
NOTE 2
NOTE 2
19
2
2
23
3
26
3
33
3
NOTE 1
27
6
28
29
7
37
38
7
EARLIER
MODELS
CHASSIS
410568
5240 Models
PRINTED IN USA 50950011/CP1112 4
Ref. Part Quantity
No. No. Description 5240
1 072343 GASKET/FUEL SENDER 1
2 081380 SCREW/CAP FL LOCK 5/16 X 3/4 5
3 092164 SCREW/CAP FL LOCK 1/2 X 1-1/4 14
4 127342 CAP/HYDRAULIC RESERVOIR 1
5 128591 BREATHER/HYDRAULIC RESERVOIR 1
6 131522 PLUG MORB12 5
7 131529 a PLUG MORB08 3
8 131842 NUT/SPIRALOCK™ 5/16 8
9 132050 STRAINER/FUEL FILL 1
132051 CAP/FUEL FILL 1
650702 SCREW/MACHINE PAN HEAD #6 X 3/8 2
10 132298 c WASHER/SEAL 2
11 134345 COVER/TOEPLATE 1
12 134756 SIGHT PORT/OIL LEVEL 1
13 134853 b NUT/SPIRALOCK™ 1/2-13 2
14 136013 FUEL SENSOR/VDO 1
15 192243 COVER/HYDRAULIC RESERVOIR 1
16 193018 PLATE/CROSSMEMBER 1
17 193051 COVER/UNDER SEAT RIGHT 1
18 193052 COVER/UNDER SEAT LEFT 1
19 193081 FENDER/LEFT 1
20 193091 FENDER/RIGHT 1
21 193459 BELLYPAN 2
22 194273 PLATE/COVER 1
23 194513 SPACER/SOLENOID LIFT 1
24 194547 COVER/CHAINCASE 2
25 195138 SCREW/TAPPING HEX WASHER HEAD THREAD ROLL 3/8 X 3/4 28
26 241053 COVER/ACCESS 1
27 244468 CHASSIS 1
28 275883 FILLER/ROPS RIGHT 1
29 275884 FILLER/ROPS LEFT 1
30 650486 SCREW/CAP 5/16 X 3/4 4
31 650494 c SCREW/CAP 1/2 X 1 2
32 650495 SCREW/CAP 1/2 X 1-1/4 6
33 651042 SCREW/MACHINE HEX WASHER HEAD FL 3/8 X 1 10
34 651312 SCREW/MACHINE PHILLIPS HEAD #10 X 1/2 5
35 651648 SCREW/CAP THREAD FORMING TAP/R 5/16 X 3/4 3
36 654046 c WASHER/FLAT 7/16 2
37 070648 NUT/LOCK SERRATED FLANGE 5/16 2
38 50350466 BRACKET/AIR CLEANER 1
a) Two additional plugs (#7) added to front of chassis, removing items #10, #31, and #36. SN 432617 and Up, and earlier SN’s: 432610 and 432612.
b) Four locknuts (#13) removed at crossmember plate (#16). Design change added weld nuts to welded bracket on chassis. SN 432617 and Up
c) SN 432616 and Before (see two exemptions in note a)
CHASSIS
5 50950011/CP1112 PRINTED IN USA
3
14
2
13
13
1
10
4
13
15
11
9
5
6
6
CONNECTS BETWEEN RIGHT CONTROL
HANDLE AND CHASSIS HARNESS
7
7
12
8
CHASSIS
Covers - T-Bar and Dual Hand Controls
410623
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Gehl SL4640E, SL5240E Skid Steer Loaders Illustrated Master Parts List Manual Form No. 917291 Revision
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Description
This parts manual is a comprehensive guide for the Gehl SL4640E and SL5240E Skid Steer Loaders, covering main loader components, hydraulic components, accessories, and more. It is designed for easy use, featuring step-by-step instructions, detailed exploded diagrams, and pictures to facilitate correct and efficient completion of the required job. This manual is invaluable for both professional mechanics and DIY enthusiasts.
The manual covers serial numbers 310601 and up, and it is available in digital format, compatible with all versions of Windows and Mac. The file format is PDF, which can be viewed using Adobe Reader and Win. With instant delivery, there are no shipping costs or waiting for a CD or paper manual to arrive in the mail. Upon payment completion, you will receive the manual today via instant download. It is also printable for convenience.
