Caterpillar (CAT) 216B/226B/232B/242B Skid Steer Loaders Service & Repair Manual
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216B, 226B, 232B and 242B Skid Steer Loaders
S/N - BXM1-4224
S/N - MJH1-10574
S/N - RLL1-6799
RENR4893-03
RENR4894-05
RENR4895-04
RENR4896-03
RENR4898-03
216B, 226B, 232B and 242B Skid Steer Loaders
RENR4893-03
Engine Supplement
Disassembly and Assembly
RENR4894-05
Power Train
Disassembly and Assembly
RENR4895-04
Machine Systems
Specifications
RENR4896-03
Machine Systems
Systems Operation
RENR4898-03
Machine Systems
Disassembly and Assembly
216B, 226B, 232B and 242B Skid Steer Loaders
Section Total
Page Page
RENR4893-03
Engine Supplement
Disassembly and Assembly
INDEX 1 1
Hydraulic System Pressure - Release 3 3
Release Procedure
Battery and Battery Cable - Separate and Connect 4 4
Separation Procedure
Connection Procedure
Alternator - Remove and Install 5 5
Removal Procedure
Installation Procedure
Electric Starting Motor - Remove and Install 7 7
Removal procedure
Installation Procedure
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install 9 9
Removal Procedure
Installation Procedure
Water Temperature Regulator - Remove and Install 10 10
Removal Procedure
Installation Procedure
Water Pump - Remove and Install 12 12
Removal Procedure
Installation Procedure
Gear Motor (Fan) - Remove 15 15
Removal Procedure
Gear Motor (Fan) - Disassemble 17 17
Disassembly Procedure
Gear Motor (Fan) - Assemble 19 19
Assembly Procedure
Gear Motor (Fan) - Install 21 21
Installation Procedure
Radiator and Hydraulic Oil Cooler - Remove 23 23
Removal Procedure
Radiator and Hydraulic Oil Cooler - Install 27 27
Installation Procedure
Air Cleaner - Remove and Install 30 30
Removal Procedure
Installation Procedure
Muffler - Remove and Install 31 31
Removal Procedure
Installation Procedure
Cab - Tilt 32 32
Procedure to Tilt the Cab
Lower Procedure
Engine Enclosure - Remove and Install 34 34
Removal Procedure
Installation Procedure
Engine - Remove 36 36
Removal Procedure
Pump Mounting - Remove and Install 39 39
Removal Procedure
Installation Procedure
Engine - Install 41 41
Installation Procedure
RENR4894-05
Power Train
Disassembly and Assembly
INDEX 1 44
Hydraulic System Pressure - Release 3 46
Release Procedure
Piston Pump (Hydrostatic) - Remove 4 47
Removal Procedure
Piston Pump (Hydrostatic) - Disassemble 6 49
Disassembly Procedure
Piston Pump (Hydrostatic) - Assemble 14 57
Assembly Procedure
Piston Pump (Hydrostatic) - Install 22 65
Installation Procedure
Piston Motor (Hydrostatic) - Remove 23 66
Removal Procedure
Piston Motor (Hydrostatic) - Disassemble 25 68
Disassembly Procedure
Piston Motor (Hydrostatic) - Assemble 32 75
Assembly Procedure
Piston Motor (Hydrostatic) - Install 40 83
Installation Procedure
Solenoid Valve and Mounting (Parking Brake) - Remove and Install - One Speed 42 85
Removal Procedure
Installation Procedure
Solenoid Valve and Mounting (Parking Brake) - Remove and Install - Two Speed 45 88
Removal Procedure
Installation Procedure
Tire and Rim - Remove and Install 49 92
Removal Procedure
Installation Procedure
Axle - Remove 51 94
Removal Procedure
Axle - Disassemble 53 96
Disassembly Procedure
Axle - Assemble 56 99
Assembly Procedure
Axle - Install 58 101
Installation Procedure
Chain (Drive) - Remove 61 104
Removal Procedure
Chain (Drive) - Install 62 105
Installation Procedure
Chain (Drive) Tension - Adjust 63 106
Adjustment Procedure
RENR4895-04
Machine Systems
Specifications
INDEX 1 108
Hydraulic Tank 3 110
Hydraulic Oil Filter 4 111
Pilot Operated Hydraulic Control - Work Tool 5 112
Pilot Operated Hydraulic Control 6 113
218-5612 Pilot Operated Hydraulic Control Gp (Work Tool)
Pilot Operated Hydraulic Control - Hydrostatic 8 115
Pilot Operated Hydraulic Control 10 117
218-5930 Pilot Operated Hydraulic Control Gp (Hydrostatic)
Pilot Operated Hydraulic Control 11 118
Pilot Operated Hydraulic Control 12 119
218-5611 Pilot Operated Hydraulic Control Gp (Work Tool)
Pilot Operated Hydraulic Control 14 121
Pilot Operated Hydraulic Control 15 122
218-5932 Pilot Operated Hydraulic Control Gp (Hydrostatic)
Gear Pump 16 123
Gear Pump - High Flow or Boost Flow 17 124
Piston Pump 19 126
Return Manifold 20 127
Pump Mounting (Hydrostatic) 21 128
Piston Motor 22 129
Motor Mounting (Hydrostatic) 23 130
Control Valve (Work Tool) 24 131
191-9686 Control Valve Gp
216-6167 Control Valve Gp
Radiator and Hydraulic Oil Cooler 26 133
Radiator and Hydraulic Oil Cooler (Fan) 27 134
Gear Motor (Fan) - Demand 28 135
Gear Motor (Fan) 29 136
Engine Enclosure 30 137
Lift Cylinder 31 138
Tilt Cylinder - Right Hand 32 139
Tilt Cylinder - Left Hand 33 140
Coupler Cylinder 34 141
Lift Arm Cylinder and Mounting 35 142
Quick Coupler 40 147
Quick Coupler 41 148
Control Manifold (Quick Coupler) 42 149
Axle 43 150
Tandem Drive 44 151
Tire and Rim 46 153
Tire and Rim 47 154
Tire and Rim 48 155
Machine Frame and Mounting 49 156
ROPS Mounting 50 157
Gas Spring Group (Cab) 51 158
RENR4896-03
Machine Systems
Systems Operation
INDEX 1 160
General Information 3 162
Hydraulic Supply System
Interlock System
Return Manifold System
Hydraulic Quick Coupler
Governor Control 18 177
Pilot Hydraulic System 19 178
Pilot Valve (hydrostatic system)
Pilot Valve (work tool)
Accumulator
Pilot Valve (Joystick) 27 186
Hydrostatic System 29 188
Piston Pump (Hydrostatic) 31 190
Piston Motor (Hydrostatic) 35 194
Piston Motor Group (Hydrostatic System)
Tandem Drive and Axle 39 198
Tandem Drive
Axle
Work Tool Hydraulic System 41 200
Hydraulic System for the Lift Arms Without the Diverter Valve (If Equipped)
Hydraulic System for the Lift Arms with the Diverter Valve (If Equipped)
Tilt and Auxiliary Hydraulic System
High Flow (If Equipped)
Control Valve (Work Tool) 53 212
Lift Control Section
HOLD Position
RAISE Position
LOWER Position
FLOAT Position
Tilt Control Section
HOLD Position
TILT FORWARD Position
TILT BACK Position
Auxiliary Control Section
HOLD Position
POSITION ONE
POSITION TWO
Control Manifold and Solenoid (Work Tool Positioner) 64 223
Self-Leveling Operation (Raising the Work Tool)
Lowering the Work Tool
Tilting the Work Tool Forward
Tilting the Work Tool Backward
RENR4898-03
Machine Systems
Disassembly and Assembly
INDEX 1 228
Hydraulic System Pressure - Release 5 232
Release Procedure
Disconnecting Snap To Connect Fittings 6 233
Disconnection Procedure
Connection Procedure
Quick Coupler - Remove and Install 8 235
Removal Procedure
Installation Procedure
Solenoid Valve and Mounting (Coupler) - Remove and Install 10 237
Removal Procedure
Installation
Coupler Cylinder - Remove and Install 12 239
Removal Procedure
Installation Procedure
Tilt Cylinder - Remove 13 240
Removal Procedure
Disassembly and Assembly Information
Tilt Cylinder - Install 16 243
Installation Procedure
Lift Cylinder - Remove 17 244
Removal Procedure
Disassembly and Assembly
Lift Cylinder - Install 20 247
Installation Procedure
Lift Arms - Remove 21 248
Removal Procedure
Lift Arms - Install 24 251
Installation Procedure
Pilot Operated Hydraulic Control - Remove 26 253
Removal Procedure
Pilot Operated Hydraulic Control - Disassemble 28 255
Disassembly Procedure
Pilot Operated Hydraulic Control - Assemble 29 256
Assembly Procedure
Pilot Operated Hydraulic Control - Install 30 257
Installation Procedure
Control Valve (Work Tool) - Remove 31 258
Removal Procedure
Control Valve (Work Tool) - Disassemble 33 260
Disassembly Procedure
Control Valve (Work Tool) - Assemble 37 264
Assembly Procedure
Control Valve (Work Tool) - Install 40 267
Installation Procedure
Accumulator - Remove and Install 41 268
Removal Procedure
Installation procedure
Diverter Valve - Remove 43 270
Removal Procedure
Diverter Valve - Install 45 272
Installation Procedure
Gear Pump - Remove 46 273
Removal Procedure
Gear Pump - Disassemble 48 275
Disassembly Procedure
Gear Pump - Assemble 51 278
Assembly Procedure
Gear Pump - Install 54 281
Installation Procedure
Hydraulic Tank - Remove 55 282
Removal Procedure
Hydraulic Tank - Install 57 284
Installation Procedure
Window Wiper Motor - Remove and Install 58 285
Removal Procedure
Installation Procedure
Cab - Tilt 60 287
Procedure to Tilt the Cab
Lower Procedure
Cab - Remove 62 289
Removal Procedure
Cab - Install 64 291
Installation Procedure
Gas Spring - Remove and Install 66 293
Removal Procedure
Installation Procedure
Seat - Remove and Install 71 298
Removal Procedure
Installation Procedure
Air Conditioner and Heater - Remove 74 301
Removal Procedure
Air Conditioner and Heater - Disassemble 76 303
Disassembly Procedure
Air Conditioner and Heater - Assemble 77 304
Assembly Procedure
Air Conditioner and Heater - Install 78 305
Installation Procedure
Refrigerant Condenser and Mounting - Remove and Install 79 306
Removal Procedure
Installation Procedure
Refrigerant Accumulator - Remove and Install 81 308
Removal Procedure
Installation Procedure
Solenoid Valve (Compressor Motor) - Remove and Install 83 310
Removal Procedure
Installation Procedure
Gear Motor - Remove 85 312
Removal Procedure
Gear Motor - Disassemble 87 314
Disassembly Procedure
Gear Motor - Assemble 89 316
Assembly Procedure
Gear Motor - Install 91 318
Installation Procedure
Refrigerant Compressor and Support Housing - Remove and Install 92 319
Removal Procedure
Installation Procedure
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What's Included?
Lifetime Access
Fast Download Speeds
Offline Viewing
Access Contents & Bookmarks
Full Search Facility
Print one or all pages of your manual
$41.99
Caterpillar 216B/226B/232B/242B Skid Steer Loaders Service & Repair Manual
Models covered:
- Cat 216B
- Cat 226B
- Cat 232B
- Cat 242B
Whether you are a professional mechanic or a DIY enthusiast, this repair manual equips you with the necessary troubleshooting and replacement procedures recommended by the manufacturer. It includes step-by-step instructions, clear images, and exploded-view illustrations to assist in fixing problems with your loader.
Regular maintenance is essential for the durability of your loader. Over time, certain parts will wear out and require replacement. This manual provides the manufacturer's recommended troubleshooting charts and replacement procedures, enabling you to save on repairs, enhance your loader's reliability, and minimize visits to the repair shop.
Featuring comprehensive troubleshooting and replacement procedures, along with clear images and exploded-view illustrations, this manual eliminates the need to search through numerous pages for specific information. It offers the convenience of digital access, allowing easy search, screenshot, and bookmark functions, making it a preferable alternative to traditional bound manuals.
Additionally, the manual is printable and compatible with various electronic devices, including PC and Mac computers, Android and Apple smartphones, and tablets. It requires Adobe Reader, which is available for free.
