410/420 SKID STEER
Service Manual
Bur 6-78950
Table of Contents
Copyright © 2005 CNH America LLC.
All rights reserved.
Printed in U.S.A.
Issued February, 2005
CNH AMERICA LLC.
700 State Street
Racine, WI 53404 U.S.A.
Bur 6-78990
Description Section Number
Publication
Form Number
General Tab 1
Section Index - General 6-79040
Fluids and Lubricants 1001 6-79030
Standard Torque Specifications 1002 7-52931
Metric Conversion Chart 1003 7-52950
Engines Tab 2
Section Index - Engines 6-79050
Engine and Radiator Removal and Installation 2000 6-79130
For Engine Repair - See Engine Service Manual 6-79550
Fuel Systems Tab 3
Section Index - Fuel Systems 6-79060
For Fuel System Repair - See the Engine Service Manual 6-79550
Electrical Tab 4
Section Index - Electrical 6-79070
Electrical Specifications and Troubleshooting and Schematics 4001 6-79540
Battery 4005 7-51310
Starter and Starter Solenoid 4006 7-53091
Power Train Tab 6
Section Index - Power Train 6-79080
Hydrostatic System Troubleshooting 6001 6-79330
Removal and Installation of Hydrostatic Components 6002 6-79530
Drive Coupling 6003 6-79120
Piston Pump 6004 6-49580
Drive Motors (Eaton) 6005 6-79020
Single Speed Drive Motors 6005 6-79000
Sprocket, Chains, and Axle Assemblies 6007 6-79300
Wheels and Tires 6011 6-79310
Bur 6-78990 Issued 2-05 Printed in U.S.A.
410/420 SKID STEER
Service Manual
Bur 6-78950
Table of Contents (Continued)
Brakes Tab 7
Section Index - Brakes 6-79090
Removal and Installation of Park Brake Components 7002 6-79570
410 Brakes - Spring Applied - Hydraulic Release
(Refer to Section 6005 - Single Speed Drive Motor)
420 Brakes - Spring Applied - Hydraulic Release 7004 6-79580
Hydraulics Tab 8
Section Index - Hydraulics 6-79100
Hydraulic System Troubleshooting and Schematics 8001 6-79510
Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290
Removal and Installation of Hydraulic Components 8003 6-79520
Gear Pump (Equipment and High Flow) 8004 6-79350
Cylinders 8006 6-79360
Flat Faced Couplers 8007 7-54740
Accumulator for Ride Control 8013 6-45550
Mounted Equipment Tab 9
Section Index - Mounted Equipment 6-79110
Pedals and Levers 9001 6-79500
Loader 9002 6-79390
Attachment Coupler 9003 6-79400
ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410
Heater 9006 6-79450
Schematic Set
Hydraulic and Electrical Schematic Foldout In Rear Pocket 6-78970
Description Section Number
Publication
Form Number
Copyright © 2005 CNH America LLC
All rights reserved.
Printed in U.S.A.
Issued February, 2005
CNH AMERICA LLC
700 State Street
Racine, WI 53404 U.S.A.
Bur 6-79040
SECTION INDEX
GENERAL
Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002
Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Section Title Section Number
Section
1001
1001
CNH AMERICA LLC
700 State Street
Racine, WI 53404 U.S.A.
Bur 6-79030
Copyright © 2005 CNH America LLC
Printed in U.S.A.
February, 2005
FLUIDS AND LUBRICANTS
1001-2
Bur 6-79030 Issued 2-05 Printed in U.S.A.
TABLE OF CONTENTS
CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Engine Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Oil Viscosity/Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1001-3
Bur 6-79030 Issued 2-05 Printed in U.S.A.
CAPACITIES AND LUBRICANTS
FUEL TANK
Capacity .................................................................................................................... 83.3 litres (22 U.S. gallons)
Specifications .......................................................................................... See diesel fuel specifications on page 5
COOLING SYSTEM
Capacity ................................................................................................................................ 17 litres (17.9 quarts)
Recovery bottle capacity .......................................................................................................... 2 litres (2.1 quarts)
Specifications ................................................................................................ 50% water and 50% ethylene glycol
HYDRAULIC SYSTEM
Capacity - Total System .................................................................................................. 50.2 litres (13.3 gallons)
Capacity - Reservoir ........................................................................................................... 32.4 litres (7.1 gallons)
Specifications .................................................................................... Case Akcela No. 1 Engine Oil SAE 10W30
CHAIN COMPARTMENTS
Capacity - Each Side ............................................................................................................ 5.7 litres (6.0 quarts)
Specifications ................................................................................... Case Akcela No. 1 Engine Oil, SAE 10W30
BATTERY
Quantity .............................................................................................................................................. As required
Specifications ................................................................................................................................. Distilled water
GREASE FITTINGS
Quantity .............................................................................................................................................. As required
Attachments (If equipped) ..................................................................................................... Quantity as required
Specifications .............................................................................................................. Case molydisulfide grease
ENGINE CRANKCASE OIL (410 and 420 MACHINES)
Capacity - with filter change .................................................................................................. 8.7 litres (9.2 quarts)
Capacity - without filter change ................................................................................................ 8.5 litres (9 quarts)
Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4)
.................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4)
ENGINE CRANKCASE OIL (430 and 440 MACHINES)
Capacity - with filter change ................................................................................................. 12 litres (12.7 quarts)
Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4)
.................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4)
ENVIRONMENT
Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do
not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling
center or your Case dealer for correct disposal information.
1001-4
Bur 6-79030 Issued 2-05 Printed in U.S.A.
ENGINE LUBRICATION
Engine Oil Selection
Case Akcela No. 1 Engine Oil is recommended for
use in your Case Engine. Case Akcela Engine Oil will
lubricate your engine correctly under all operating
conditions.
.
See the chart below for recommended viscosity at
ambient temperature ranges.
NOTE: Do not put Performance Additives or other oil
additive products in the engine crankcase. The oil
change intervals given in the operating manual are
according to tests with Case lubricants.
Oil Viscosity/Temperature Ranges
BS99N019
1001-5
Bur 6-79030 Issued 2-05 Printed in U.S.A.
DIESEL FUEL SYSTEM
Use No. 2 diesel fuel in the engine of this machine.
The use of other fuels can cause the loss of engine
power and high fuel consumption.
In very cold temperatures, a mixture of No. 1 and No.
2 diesel fuels is temporarily permitted. See the
following:
NOTE: See your fuel dealer for winter fuel
requirements in your area. If the temperature of the
fuel lowers below the cloud point (wax appearance
point), wax crystals in the fuel will restrict the fuel
filter and cause the engine to loose power or not
start.
The diesel fuel used in this machine must meet the
specifications below, “Specifications for Acceptable
No. 2 Diesel Fuel” or Specification D975-81 of the
American Society for Testing and Materials.
Fuel Storage
If you keep fuel in storage for a period of time, you
can get foreign material or water in the fuel storage
tank. Many engine problems are caused by water in
the fuel.
Keep the fuel storage tank outside and keep the fuel
as cool as possible. Remove water from the storage
container at regular periods of time.
Fill the fuel tank at the end of the daily operating
period to prevent condensation in the fuel tank.
Specifications for Acceptable No. 2 Diesel Fuel
API Gravity, Minimum ............................................................................................................................................ 34
Flash Point, Minimum .......................................................................................................................... 60° C (140° F)
Cloud Point (wax appearance point), Maximum ................................................................................... -20° C (-5° F)
Pour Point, Maximum .......................................................................................................................... -26° C (-15° F)
Distillation Temperature, 90% Point ............................................................................. 282 to 338° C (540 to 640° F)
Viscosity, at 38° C (100° F)
Centistokes ............................................................................................................................................ 2.0 to 4.3
Saybolt Seconds Universal ...................................................................................................................... 32 to 40
Cetane Number, Minimum .......................................................................... 43 (45 to 55 for winter or high altitudes)
Water and Sediment, by Volume, Maximum .............................................................................................. 0.5 of 1%
Sulphur, by Weight, Maximum ..................................................................................................................... 0.5 of 1%
Copper Strip Corrosion, Maximum ................................................................................................................... No. 2
Ash, by Weight, Maximum .......................................................................................................................... 0.1 of 1%
1001-6
Bur 6-79030 Issued 2-05 Printed in U.S.A.
NOTES
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CASE 410 TIER 3 420 TIER 3 Skid Steer 420CT TIER 3 COMPACT TRACK Loader CAB UP-GRADE MACHINES Service Repair Manual
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Description
The Service Repair Manual for the CASE 410 Tier 3, 420 Tier 3 Skid Steer, and 420CT Tier 3 Compact Track Loader Cab Up-Grade Machines contains comprehensive information, including detailed diagrams, actual photo illustrations, and schemes. These provide a complete, step-by-step guide for repair, servicing, technical maintenance, and troubleshooting procedures for your machine.
This manual offers all the necessary information required for repairing your machine. It enables you to identify issues and understand how to effectively repair and maintain your machine without the need for professional service. Additionally, the digital format offers the advantage of space savings and a convenient search feature in Acrobat, allowing you to quickly locate specific information and print only the required pages or the entire manual.
Print Number: 87634765
Serial Numbers: ALL
File Format: PDF
Pages: 958
Size: 35Mb
Manual Language: English
Contents:
- General
- Engines
- Fuel Systems
- Electrical
- Tracks
- Power Train
- Brakes
- Hydraulics
- Mounted Equipment
- Electrical and Hydraulic Schematic Set
If you require the service manual for engine repair, please explore our other publications. Feel free to contact us if you have any questions. We may have the manual you have been searching for. Have a great day!
