Case 410 420 Skid Steer Complete Workshop Service Repair Manual

410/420 SKID STEER Service Manual Bur 6-78950 Table of Contents Copyright © 2005 CNH America LLC. All rights reserved. Printed in U.S.A. Issued February, 2005 CNH AMERICA LLC. 700 State Street Racine, WI 53404 U.S.A. Bur 6-78990 Description Section Number Publication Form Number General Tab 1 Section Index - General 6-79040 Fluids and Lubricants 1001 6-79030 Standard Torque Specifications 1002 7-52931 Metric Conversion Chart 1003 7-52950 Engines Tab 2 Section Index - Engines 6-79050 Engine and Radiator Removal and Installation 2000 6-79130 For Engine Repair - See Engine Service Manual 6-79550 Fuel Systems Tab 3 Section Index - Fuel Systems 6-79060 For Fuel System Repair - See the Engine Service Manual 6-79550 Electrical Tab 4 Section Index - Electrical 6-79070 Electrical Specifications and Troubleshooting and Schematics 4001 6-79540 Battery 4005 7-51310 Starter and Starter Solenoid 4006 7-53091 Power Train Tab 6 Section Index - Power Train 6-79080 Hydrostatic System Troubleshooting 6001 6-79330 Removal and Installation of Hydrostatic Components 6002 6-79530 Drive Coupling 6003 6-79120 Piston Pump 6004 6-49580 Drive Motors (Eaton) 6005 6-79020 Single Speed Drive Motors 6005 6-79000 Sprocket, Chains, and Axle Assemblies 6007 6-79300 Wheels and Tires 6011 6-79310

Bur 6-78990 Issued 2-05 Printed in U.S.A. 410/420 SKID STEER Service Manual Bur 6-78950 Table of Contents (Continued) Brakes Tab 7 Section Index - Brakes 6-79090 Removal and Installation of Park Brake Components 7002 6-79570 410 Brakes - Spring Applied - Hydraulic Release (Refer to Section 6005 - Single Speed Drive Motor) 420 Brakes - Spring Applied - Hydraulic Release 7004 6-79580 Hydraulics Tab 8 Section Index - Hydraulics 6-79100 Hydraulic System Troubleshooting and Schematics 8001 6-79510 Cleaning the Hydraulic System and Hydrostatic System 8002 6-45290 Removal and Installation of Hydraulic Components 8003 6-79520 Gear Pump (Equipment and High Flow) 8004 6-79350 Cylinders 8006 6-79360 Flat Faced Couplers 8007 7-54740 Accumulator for Ride Control 8013 6-45550 Mounted Equipment Tab 9 Section Index - Mounted Equipment 6-79110 Pedals and Levers 9001 6-79500 Loader 9002 6-79390 Attachment Coupler 9003 6-79400 ROPS Canopy, Seat, Seat Belts, and Operators Compartment 9004 6-79410 Heater 9006 6-79450 Schematic Set Hydraulic and Electrical Schematic Foldout In Rear Pocket 6-78970 Description Section Number Publication Form Number

Copyright © 2005 CNH America LLC All rights reserved. Printed in U.S.A. Issued February, 2005 CNH AMERICA LLC 700 State Street Racine, WI 53404 U.S.A. Bur 6-79040 SECTION INDEX GENERAL Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001 Standard Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002 Metric Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003 Section Title Section Number

1001-2 Bur 6-79030 Issued 2-05 Printed in U.S.A. TABLE OF CONTENTS CAPACITIES AND LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ENGINE LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine Oil Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Oil Viscosity/Temperature Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DIESEL FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Fuel Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Specifications for Acceptable No. 2 Diesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1001-3 Bur 6-79030 Issued 2-05 Printed in U.S.A. CAPACITIES AND LUBRICANTS FUEL TANK Capacity .................................................................................................................... 83.3 litres (22 U.S. gallons) Specifications .......................................................................................... See diesel fuel specifications on page 5 COOLING SYSTEM Capacity ................................................................................................................................ 17 litres (17.9 quarts) Recovery bottle capacity .......................................................................................................... 2 litres (2.1 quarts) Specifications ................................................................................................ 50% water and 50% ethylene glycol HYDRAULIC SYSTEM Capacity - Total System .................................................................................................. 50.2 litres (13.3 gallons) Capacity - Reservoir ........................................................................................................... 32.4 litres (7.1 gallons) Specifications .................................................................................... Case Akcela No. 1 Engine Oil SAE 10W30 CHAIN COMPARTMENTS Capacity - Each Side ............................................................................................................ 5.7 litres (6.0 quarts) Specifications ................................................................................... Case Akcela No. 1 Engine Oil, SAE 10W30 BATTERY Quantity .............................................................................................................................................. As required Specifications ................................................................................................................................. Distilled water GREASE FITTINGS Quantity .............................................................................................................................................. As required Attachments (If equipped) ..................................................................................................... Quantity as required Specifications .............................................................................................................. Case molydisulfide grease ENGINE CRANKCASE OIL (410 and 420 MACHINES) Capacity - with filter change .................................................................................................. 8.7 litres (9.2 quarts) Capacity - without filter change ................................................................................................ 8.5 litres (9 quarts) Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4) .................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4) ENGINE CRANKCASE OIL (430 and 440 MACHINES) Capacity - with filter change ................................................................................................. 12 litres (12.7 quarts) Specifications ..................................................... Case Akcela No. 1 Engine Oil SAE 10W-30 (API service CH-4) .................................................................................... (See Oil Viscosity/Temperature Ranges Chart on page 4) ENVIRONMENT Before you service this machine and dispose of oil, fluids and lubricants, always remember the environment. Do not put oil or fluids into the ground or into containers that can leak. Check with your local environmental, recycling center or your Case dealer for correct disposal information.

1001-4 Bur 6-79030 Issued 2-05 Printed in U.S.A. ENGINE LUBRICATION Engine Oil Selection Case Akcela No. 1 Engine Oil is recommended for use in your Case Engine. Case Akcela Engine Oil will lubricate your engine correctly under all operating conditions. . See the chart below for recommended viscosity at ambient temperature ranges. NOTE: Do not put Performance Additives or other oil additive products in the engine crankcase. The oil change intervals given in the operating manual are according to tests with Case lubricants. Oil Viscosity/Temperature Ranges BS99N019

1001-5 Bur 6-79030 Issued 2-05 Printed in U.S.A. DIESEL FUEL SYSTEM Use No. 2 diesel fuel in the engine of this machine. The use of other fuels can cause the loss of engine power and high fuel consumption. In very cold temperatures, a mixture of No. 1 and No. 2 diesel fuels is temporarily permitted. See the following: NOTE: See your fuel dealer for winter fuel requirements in your area. If the temperature of the fuel lowers below the cloud point (wax appearance point), wax crystals in the fuel will restrict the fuel filter and cause the engine to loose power or not start. The diesel fuel used in this machine must meet the specifications below, “Specifications for Acceptable No. 2 Diesel Fuel” or Specification D975-81 of the American Society for Testing and Materials. Fuel Storage If you keep fuel in storage for a period of time, you can get foreign material or water in the fuel storage tank. Many engine problems are caused by water in the fuel. Keep the fuel storage tank outside and keep the fuel as cool as possible. Remove water from the storage container at regular periods of time. Fill the fuel tank at the end of the daily operating period to prevent condensation in the fuel tank. Specifications for Acceptable No. 2 Diesel Fuel API Gravity, Minimum ............................................................................................................................................ 34 Flash Point, Minimum .......................................................................................................................... 60° C (140° F) Cloud Point (wax appearance point), Maximum ................................................................................... -20° C (-5° F) Pour Point, Maximum .......................................................................................................................... -26° C (-15° F) Distillation Temperature, 90% Point ............................................................................. 282 to 338° C (540 to 640° F) Viscosity, at 38° C (100° F) Centistokes ............................................................................................................................................ 2.0 to 4.3 Saybolt Seconds Universal ...................................................................................................................... 32 to 40 Cetane Number, Minimum .......................................................................... 43 (45 to 55 for winter or high altitudes) Water and Sediment, by Volume, Maximum .............................................................................................. 0.5 of 1% Sulphur, by Weight, Maximum ..................................................................................................................... 0.5 of 1% Copper Strip Corrosion, Maximum ................................................................................................................... No. 2 Ash, by Weight, Maximum .......................................................................................................................... 0.1 of 1%

1001-6 Bur 6-79030 Issued 2-05 Printed in U.S.A. NOTES

Case 410 420 Skid Steer Complete Workshop Service Repair Manual

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