Wacker RD11 roller parts, workshop and operators manual

www.wackergroup.com Roller RD 11 /... OPERATOR’S MANUAL 0155952en 004 0605 0 1 5 5 9 5 2 E N

RD 11 /... Table of Contents wc_bo0155952003enTOC.fm 1 1. Foreword 4 2. Safety Information 5 2.1 Operating Safety .................................................................................. 6 2.2 Operator Safety while using Internal Combustion Engines .................. 7 2.3 Service Safety ...................................................................................... 8 2.4 Label Locations .................................................................................... 9 2.5 Safety Labels ...................................................................................... 10 2.6 Operating Labels ................................................................................ 11 3. Technical Data 15 3.1 Engine ................................................................................................ 15 3.2 Roller .................................................................................................. 16 3.3 Lubrication .......................................................................................... 16 3.4 Dimensions ......................................................................................... 17 3.5 Sound and Vibration Measurements .................................................. 17 4. Operation 18 4.1 Operation and Service Locations ....................................................... 18 4.2 Application .......................................................................................... 20 4.3 Recommended Fuel ........................................................................... 20 4.4 Before Starting ................................................................................... 20 4.5 Starting (RD11A / RD11V) ................................................................. 21 4.6 Stopping/Parking (RD11A / RD11V) .................................................. 22 4.7 Direction and Speed (RD11A / RD11V) ............................................. 23 4.8 Braking Machine (RD11A / RD11V) ................................................... 23 4.9 Starting (RD11AEC) ........................................................................... 24 4.10 Stopping/Parking (RD11AEC) ............................................................ 25 4.11 Direction and Speed (RD11AEC) ....................................................... 26 4.12 Braking Machine (RD11AEC) ............................................................. 27 4.13 Vibration (RD11A / RD11V) ................................................................ 28 4.14 Vibration (RD11AEC) ......................................................................... 29 4.15 Watering System ................................................................................ 30 4.16 Articulation Joint Lockarm .................................................................. 30 4.17 Adding Ballast to Rear Drum .............................................................. 31

Table of Contents RD 11 /... wc_bo0155952003enTOC.fm 2 4.18 Roll Over Protection Structure (ROPS) ............................................... 32 4.19 Hour Meter / Tachometer .................................................................... 33 4.20 Operation on Slopes ............................................................................ 34 4.21 Hood Prop Bar ..................................................................................... 35 4.22 Battery Disconnect (RD11AEC) .......................................................... 35 4.23 Operator Presence System (RD11AEC) ............................................. 36 5. Maintenance 37 5.1 Engine Maintenance ............................................................................ 37 5.2 Maintenance Schedule ........................................................................ 38 5.3 Fuel Filter ............................................................................................ 39 5.4 Engine Oil Drain .................................................................................. 39 5.5 Engine Oil ............................................................................................ 40 5.6 Oil Filter (Honda) ................................................................................. 41 5.7 Oil Filter (Vanguard) ............................................................................ 41 5.8 Spark Plug ........................................................................................... 42 5.9 Air Cleaner (Honda) ............................................................................ 43 5.10 Air Cleaner (Vanguard) ....................................................................... 44 5.11 Carburetor (Vanguard) ........................................................................ 45 5.12 Scraper Bars ....................................................................................... 46 5.13 Grease Fittings .................................................................................... 47 5.14 Hydraulic System Cleanliness ............................................................. 48 5.15 Hydraulic Oil Requirements ................................................................. 49 5.16 Hydraulic Oil Level .............................................................................. 50 5.17 Suction Filter ....................................................................................... 50 5.18 Changing Hydraulic Oil & Filter ........................................................... 51 5.19 Bleeding the Hydraulic System ........................................................... 52 5.20 Adjusting the Drive Control Cable ....................................................... 53 5.21 Parking Brake Adjustment (RD11A / RD11V) ..................................... 54 5.22 Throttle Solenoid Adjustment .............................................................. 55 5.23 Lifting Machine .................................................................................... 56 5.24 Transporting Machine .......................................................................... 57 5.25 Storage ................................................................................................ 57 5.26 Towing (RD11A / RD11V) ................................................................... 58 5.27 Towing (RD11AEC) ............................................................................. 59 5.28 Hydraulic Schematic (RD11A / RD11V) .............................................. 60 5.29 Hydraulic Diagram (RD11A / RD11V) ................................................. 62 5.30 Hydraulic Schematic (RD11AEC) ........................................................ 64 5.31 Hydraulic Diagram (RD11AEC) ........................................................... 66 5.32 Electrical Schematic (RD11A) Revisions 116 & lower ........................ 68

RD 11 /... Table of Contents wc_bo0155952003enTOC.fm 3 5.33 Electrical Schematic (RD11A) Revisions 117 & higher ...................... 70 5.34 Electrical Schematic (RD11V) ............................................................ 72 5.35 Electrical Schematic (RD11AEC) Revisions 125 & lower ................... 74 5.36 Electrical Schematic (RD11AEC) Revisions 126 & higher ................. 76 5.37 Troubleshooting (RD11A / RD11V) .................................................... 78 5.38 Troubleshooting (RD11AEC) .............................................................. 79

Foreword wc_tx000047gb.fm 4 CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. 1. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Corporation. This machine is built with user safety in mind; however, it can present hazards if improperly operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this equipment, please contact Wacker Corporation. The information contained in this manual was based on machines in production at the time of publication. Wacker Corporation reserves the right to change any portion of this information without notice. All rights, especially copying and distribution rights, are reserved. Copyright 2004 by Wacker Corporation. No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission from Wacker Corporation. Any type of reproduction or distribution not authorized by Wacker Corporation represents an infringement of valid copyrights and will be prosecuted. We expressly reserve the right to make technical modifications, even without due notice, which aim at improving our machines or their safety standards. WARNING

RD 11 /... Safety Information wc_si000013gb.fm 5 2. Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. CAUTION: Used without the safety alert symbol, CAUTION indicates a potentially hazardous situation which, if not avoided, may result in property damage. Note: Contains additional information important to a procedure. DANGER WARNING CAUTION

Safety Information RD 11 /... wc_si000013gb.fm 6 2.1 Operating Safety Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator. Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 2.1.1 ALWAYS disengage and stow locking bar for the articulated joint before operating machine. The machine cannot be steered when the locking bar is engaged. 2.1.2 ALWAYS check that all controls are functioning properly immediately after start-up! DO NOT operate machine unless all controls operate correctly. 2.1.3 ALWAYS remain aware of changing positions and movement of other equipment and personnel on the job site. 2.1.4 ALWAYS remain seated at all times while operating machine. 2.1.5 ALWAYS remain aware of changing surface conditions and use extra care when operating over uneven ground, on hills, or over soft or coarse material. The machine could shift or slide unexpectedly. 2.1.6 ALWAYS use caution when operating near the edges of pits, trenches or platforms. Check to be sure that ground surface is stable enough to support the weight of the machine and that there is no danger of the roller sliding, falling or tipping. 2.1.7 ALWAYS wear protective clothing appropriate to the job site when operating equipment. 2.1.8 ALWAYS keep hands, feet, and loose clothing away from moving parts of the machine. 2.1.9 ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment. 2.1.10 ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. WARNING

RD 11 /... Safety Information wc_si000013gb.fm 7 2.1.11 ALWAYS operate machine with all safety devices and guards in place and in working order. 2.1.12 NEVER allow anyone to operate this equipment without proper training. People operating this equipment must be familiar with the risks and hazards associated with it. 2.1.13 NEVER touch the engine or muffler while the engine is on or immediately after it has been turned off. These areas get hot and may cause burns. 2.1.14 NEVER use accessories or attachments that are not recommended by Wacker. Damage to equipment and injury to the user may result. 2.1.15 NEVER leave machine running unattended. 2.1.16 NEVER operate with fuel cap loose or missing. 2.2 Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling! Read and follow warning instructions in engine owner's manual and safety guidelines below. Failure to follow warnings and safety guidelines could result in severe injury or death. 2.2.1 DO NOT smoke while operating machine. 2.2.2 DO NOT smoke when refueling engine. 2.2.3 DO NOT refuel hot or running engine. 2.2.4 DO NOT refuel engine near open flame. 2.2.5 DO NOT spill fuel when refueling engine. 2.2.6 DO NOT run engine near open flames. 2.2.7 DO NOT run machine indoors or in an enclosed area such as a deep trench unless adequate ventilation, through such items as exhaust fans or hoses, is provided. Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness and may lead to death. 2.2.8 ALWAYS refill fuel tank in well-ventilated area. 2.2.9 ALWAYS replace fuel tank cap after refueling. 2.2.10 ALWAYS keep area around hot exhaust pipes free of debris to reduce the chance of an accidental fire. DANGER

Safety Information RD 11 /... wc_si000013gb.fm 8 2.3 Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. 2.3.1 DO NOT attempt to clean or service machine while it is running. Rotating parts can cause severe injury. 2.3.2 DO NOT crank a flooded engine with the spark plug removed on gasoline-powered engines. Fuel trapped in the cylinder will squirt out the spark plug opening. 2.3.3 DO NOT test for spark on gasoline-powered engines, if engine is flooded or the smell of gasoline is present. A stray spark could ignite fumes. 2.3.4 DO NOT use gasoline or other types of fuels or flammable solvents to clean parts, especially in enclosed areas. Fumes from fuels and solvents can become explosive. 2.3.5 DO NOT modify the equipment without express written approval of the manufacturer. 2.3.6 ALWAYS check and tighten all external fasteners at regular intervals. 2.3.7 ALWAYS keep area around muffler free of debris such as leaves, paper, cartons, etc. A hot muffler could ignite them, starting a fire. 2.3.8 ALWAYS replace worn or damaged components with spare parts designed and recommended by Wacker. 2.3.9 ALWAYS disconnect spark plug on machines equipped with gasoline engines, before servicing, to avoid accidental start-up. 2.3.10 ALWAYS keep machine clean and labels legible. Replace all missing and hard-to-read labels. Labels provide important operating instructions and warn of dangers and hazards. 2.3.11 ALWAYS switch off the power supply at the battery disconnect before adjusting or maintaining the electrical equipment. 2.3.12 ALWAYS do Periodic Maintenance as recommended in Operator’s Manual. WARNING

Wacker RD11 roller parts, workshop and operators manual

You're Reading a Preview

Recently Viewed